EVoCharge EVoReel EV072-201-001A Assembly instructions

EVoReel
INSTALLATION GUIDE
AND USER MANUAL
Electric Vehicle Cable Management
Model: 30A EVoReel
Model Numbers: EV072-201-001A, 002A, 003A, 011A, 012A, 013A
Product Safety Certification: ETL and cETL Listed
Description: SAE J1772 AC Level 1 or 2, 30A Continuous Rated Retractable Reel Version 2.2H

©2012-2015 EVoCharge - All Rights Reserved
All information in this document is subject to copyright and other intellectual property rights of EVoCharge. This material may not
be modified, reproduced or copied, in whole or in part, without the prior written permission of EVoCharge. EVoCharge and EVoReel
are trademarks of EVoCharge. All other trademarks contained in this document are the property of their respective owners and
their use herein does not imply sponsorship or endorsement of their products or services. All specifications and descriptions
contained in this document are verified to be accurate at the time of printing. However, to support continuous improvement,
EVoCharge reserves the right to make product modifications at any time without notice. Updated installation guide and users
manual is available at www.evocharge.com
2
IMPORTANT
Read this manual thoroughly and make sure you understand the procedures before you attempt to
install or operate this equipment. The purpose of this manual is to provide you with information
necessary to safely install, operate and maintain this equipment. Keep this manual for future
reference.
EVoCharge recommends all EVoReel products be installed by a qualified electrician, and installation
must be in accordance with all applicable state, local and national electrical codes and standards.
Failure to observe this precaution could result in death or severe injury.
Warranty: The EVoReel products are covered by a two-year limited warranty. For a detailed
description of this warranty, contact EVoCharge:
Email: [email protected]
Telephone: [phone]

3
CONTENTS
SAFETY INFORMATION……………………………………………………..4-5
IMPORTANT REFERENCE INFORMATION………………….……….6
SPECIFICATIONS……………………………………………………….……….7
FEATURES……………………………………………………………….…..……8
INSTALL PLANNING AND SERVICE WIRING……………………….9
INSTALLATION………………………………………………………………….10-17
OPERATION……………………………………………………………………..18-19

SAVE THESE SAFETY INSTRUCTIONS
•All EVoReel products must be grounded through a permanent wiring system or an equipment grounding conductor.
•Do not install or use EVoReel products near flammable, explosive, harsh, or combustible materials, chemicals, or vapors.
•Turn off input power at the circuit breaker before installing or cleaning EVoReel products.
•Use the EVoReel product only within the specified operating parameters.
•The EVoReel product is designed only for vehicles that are compatible with the SAE J1772 AC Level 1 and 2 charging standard.
•Do not use the EVoReel products if defective, appears cracked, frayed, broken or otherwise damaged, or fails to operate.
•Do not attempt to open, disassemble, repair, tamper with, or modify the EVoReel product. The EVoReel product is not user serviceable.
Contact EVoCharge for any repairs.
•Do not use the EVoReel product when either you, the vehicle, or the EVoReel product is exposed to severe rain, snow, electrical storm or
other severe weather.
•When transporting the EVoReel product handle with care and do not subject it to strong force, drag or step on the EVoReel product.
•Do not touch the EVoReel product end terminals with sharp metallic objects.
•Do not forcefully pull the charge cable or damage it with sharp objects.
•Do not insert foreign objects into any part of the EVoReel product vehicle connector.
•Using with a worn or damaged AC outlet may cause burns or start a fire.
•If the AC wall plug feels hot while charging, unplug the unit and replace the AC outlet.
•To avoid a risk of fire or electric shock, do not use this device with an extension cord.
•Risk of explosion. This equipment has arcing or sparking parts that should not be exposed to flammable vapors. This equipment should be
located at least 18 inches (460mm) above the floor.
•Risk of electric shock. Do not remove cover or attempt to open the enclosure of the retractable reel or the charger unit. No user serviceable
parts inside. Refer servicing to qualified service personnel.
•Unit will attempt to reset in fault conditions.
•This device is intended only for charging vehicles not requiring ventilation during charging.
Warning
This document contains important instructions and warnings that must be followed when installing and
maintaining the EVoReel product
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5
•Incorrect installation and testing of the EVoReel product could potentially damage either the vehicle’s Battery and/or the EVoReel product
itself. Any resulting damage is excluded of the warranty for the EVoReel product.
•Do not operate the EVoReel product in temperatures outside its operating range of -49F (-45C) to 122F (50C).
•Ensure that the charge cable is positioned so it will not be stepped on, tripped over, or subjected to damage or stress.
•To reduce the risk of electrical shock, connect only to properly grounded outlets.
•Weight of retractable reel is heavy and may require qualified personal to safely install the retractable reel on the wall or overhead location.
•Never leave children unattended while the vehicle is charging and never allow children to play with the charge cable.
•If the plug provided does not fit the outlet, do not modify the plug, arrange for a qualified electrician to inspect the outlet.
•Do not put fingers into the electric vehicle connector.
•Verify that the retractable reel is locked in position prior to installing connector into the vehicle.
•This equipment should be installed, adjusted, and serviced by qualified electrical personnel familiar with the construction and operation of
this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury. The user is
responsible for conforming to all local and national electrical codes and standards applicable in the jurisdiction in which this equipment is
installed.
•Do not use this product if the EV Cable is frayed, has damaged insulation, or any other sign of damage.
•Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
•Lockout all electrical source circuit feeding he charging unit In the open position before beginning wiring or terminations. Failure To follow
the instructions could result in server bodily injury or death.
•This unit is rated for indoor or outdoor installation. If this unit is mounted outdoors, the hardware for connecting the conduits to the unit
must be rated for outdoor installation and be installed properly to maintain the proper NEMA rating on the unit.
•It is important that power wires are routed through an approved conduit or jacket from the circuit panel to the unit.
Caution
SAVE THESE SAFETY INSTRUCTIONS
This document contains important instructions and warnings that must be followed when installing and
maintaining the EVoReel product
For more information on how to charge your specific vehicle,
refer to the owners manual provided with your vehicle.

•All EVoReel products do not require routine maintenance however, periodic inspections should be
conducted to ensure that all parts remain in good working order and no damage exists. Do not
attempt to open, disassemble, repair, tamper with, or modify any components of the EVoReel
product. The EVoReel products are not user serviceable. Contact EVoCharge for any repairs.
•Periodic cleaning may be required, depending on local conditions. To avoid damaging the finish of
the EVoReel products, only use an automotive grade soft cleaning cloth and a mild soap and water
mixture to remove accumulation of dirt and dust. Do not use cleaning solvents to clean any of the
EVoReel product components.
•When moving or lifting the unit, always grasp the mounting bracket of the retractable reel . Never
attempt to lift, move, or carry the unit by any of the electrical cables. Improper handling may cause
damage to the unit.
IMPORTANT REFERENCE INFORMATION
6

SPECIFICATIONS
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Product Description EVoReel Retractable Cable Reel for use with SAE J1772 EVSEs
EVSE Compatibility SAE J1772, AC Level 2 and AC Level 1
Max Continuous Current Rating 30A
Voltage Rating 120VAC / 208-240VAC
Max Power Rating 7.20 kW
Vehicle Connector SAE J1772
Frequency 50/60 Hz
Operating Temperature -45⁰C to 50⁰C (-49⁰F to 122⁰F)
Weight 19.5 kg (37 lbs.) with cable and connector
Overall Dimensions 351mm x 305mm x 233mm
(13.83” x 12.00” x 9.18”)
Cord Length Up to 9.14m (30.0ft)
Installation Location Rating Indoor/Outdoor Rated; per NEMA 4
Mounting Wall, Ceiling, and Pedestal Options
Cable Management System Retractable Reel
Product Safety Certification ETL and cETL Listed
SPECIFICATIONS

FEATURES
8
FEATURES
Retractable Reel
All EVoReel retractable reel products provide improved convenience and safety for the user by
utilizing a retractable reel for charge cable management. The retractable reel includes a vehicle
charge cable up to 30 feet in length.
Indoor/Outdoor Rated Enclosures (NEMA 4)
The EVoReel products are rated for both indoor and outdoor installation and comply with NEMA 4.
Versatile Mounting
The retractable reel mounting bracket allows for mounting on the wall, ceiling, or pedestal.
Simple Connection Options
The EVoReel can be hardwired to existing EVSEs.

INSTALL PLANNING / SERVICE WIRING
9
INSTALL PLANNING AND SERVICE WIRING
•Prior to mounting, determine location of an acceptable mounting support. The Wall or Ceiling mount
unit must be anchored into a mounting support such as a 2” x 4” stud or a solid concrete wall, using
mounting hardware that is appropriate for the surface on which you are mounting. DO NOT mount this
unit directly to a stucco/drywall/wall board. If installing on a wood stud use the lag screws provided and
ensure the mounting plate is positioned on the centerline of the stud. If mounting onto a concrete,
block, or brick wall, use an appropriate anchor for the type of wall on which you are installing the unit.
•If you are installing your EVoReel retractable reel along with an AC Level 2 (208-240VAC) EVSE, up to 30A
continuous rated: Prior to installation, locate an available electrical source that can support the
following Input Requirements for the EVoReel product.
•Per National Electric Code (NEC) requirements, to support 30A continuous output current, a
DEDICATED CIRCUIT rated for 40A; 208-240 VAC, 60 Hz, must be used. It is recommended to
utilize a 40A upstream two-pole circuit breaker, located either in a panel board or load center.
CAUTION: Before you install the EVoReel product, identify the type of utility service connection available onsite.
If you are unsure about the type of connection available at the service panel, contact your utility service provider.

INSTALLATION
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INSTALLATION
STEP 1 –Verify Received Content
Interconnect Support Clamp
Quantity: (4)
3/8” Lag Screws
Quantity: (3)
(For use when mounting reel to
wall/ceiling wooden wall stud)
Retractable Reel
Interconnect –
Cable Connection to EVSE
Vehicle
Connector
Charge Cable
Mounting
Bracket
Connector & Terminal Kit
Quantity: (1) Kit Consisting of (4) pcs.
(2) pcs. –Wire Ferrule for 10AWG L1/L2 Conductors
(1) pc. –Ring Terminal for 10AWG Ground Conductor
(1) pc. –Butt Connector for 18AWG Pilot Conductor

INSTALLATION
STEP 2 –Adjust Retractable Reel Roller Guide Arm Position
1
1. Prior to mounting retractable
reel, determine the preferred
position of the roller guide arm.
The roller guide arm can be
adjusted into (12) different
locations based on your
installation method. The roller
guide arm can be adjusted by
removing the 5/16 hex head
screw and lock washer. The guide
position should be selected and
secured prior to making any
electrical connections.
INSTALLATION
11

INSTALLATION
STEP 3 –Install Retractable Reel
Mounting Option “A”
Mounting Option “B”
1. Determine preferred
height and orientation
of retractable reel. It is
recommended to install
retractable reel at the
maximum height based
on interconnect cable
length. The retractable
reel can be mounted
using mounting option
“A” or “B”.
INSTALLATION
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1

INSTALLATION
STEP 4 –Install Retractable Reel
Wall Stud
1. Locate a wall stud and use a 1/4”
bit to drill a pilot hole for each
mounting hole. The (3) mounting
holes are positioned 1.625” away
from each other.
2. Prepare mounting hole by
Fastening lag screw into top of
each mounting hole until lag screw
enters partially into wall stud.
3. Remove all lag screws from
mounting holes.
WARNING: All lag screws MUST be used
to install the charging unit to the
vertical wall stud. Each lag screw MUST
be securely fastened to THE CENTER of
the wall studs. Please contact and use
a professional installer if necessary, or
consult a licensed contractor for the
best anchoring options.
1.625”
Wall Stud
2
Wall Stud
1 3
1.625”
Partially Secure
INSTALLATION
13

INSTALLATION
STEP 5 –Install Retractable Reel
1. Place reel mounting bracket over
mounting holes and fasten lag screw.
2. Continue fastening lag screws into
each mounting hole.
WARNING: All lag screws MUST be used to
install the charging unit to the vertical wall
stud. Each lag screw MUST be securely
fastened to THE CENTER of the wall studs.
Please contact and use a professional
installer if necessary, or consult a licensed
contractor for the best anchoring options.
1 2
INSTALLATION
14

INSTALLATION
1. Adjust retractable reel ball stop
position by using a screwdriver to
loosen both fasteners.
2. Adjust the ball stop to a position
that enables a convenient vehicle
connector rest position.
3. Fasten and secure the ball stop to
vehicle charge cable.
2
1 3
INSTALLATION
15
STEP 6 –Adjust Vehicle Connector Position

INSTALLATION
1. Depending on the cable stop
placement from installation step
6, the retraction rate of the reel
may need adjustment. This can
be accomplished by manually
adjusting the number of charge
cable wraps around the reel. Add
additional charge cable wraps to
the reel to increase the retraction
rate. Remove charge cable wraps
from the reel to reduce the
retraction rate.
STEP 7 –Adjust Reel Retraction Rate (if required)
1
INSTALLATION
16

INSTALLATION
STEP 8 –Attach Interconnect to Existing EVSE
1. Ensure Power is OFF at the supply
source to the existing EVSE.
2. Disconnect and remove existing
charge cable from EVSE noting which
conductors are L1, L2, Ground and
Pilot Control.
3. Attach the EVoReel Interconnect Cable
to existing EVSE in the same manner
which the existing charge cable was
attached, using the wire chart
provided on this page.
4. Ensure all connections are secure prior
to turning ON the supply power.
WARNING: EVoCharge recommends
installation Step 8 to be completed by
a qualified electrician. The connection
to the existing EVSE must be in
accordance with all applicable state,
local and national electrical codes and
standards. Failure to observe this
precaution could result in death or
severe injury.
3
INSTALLATION
17
30A EVoReel –
Interconnect Cable Wire Chart
Wire Color Conductor
Black L1
White L2
Green Ground
Blue Pilot Control

OPERATION –Enable Charging
1. Retract charge cable to the desired length and
install charge connector into vehicle charge
port.
CAUTION: Extend and retract the charge cable by
applying force to the cable only; do not apply
force to the vehicle connector.
NOTE: A red warning tag is applied to the charge
cable at the maximum recommended cable
extension length.
1
OPERATION
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OPERATION –Disable Charging
1. Remove charge connector from vehicle and
pull slightly on the charge cable to retract
the cable onto the reel and place charge
connector in its stowed position.
CAUTION: When retracting the charge cable
into its stowed position, it is recommended to
control the speed of the cable and connector
retraction by keeping tension on the cable and
guiding onto the retractable reel.
CAUTION: Extend and retract the charge cable
by applying force to the cable only; do not
apply force to the vehicle connector.
1
OPERATION
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[e-mail]
[phone]
EVoReel
Electric Vehicle Cable Management
For the latest user manual version, please visit www.evocharge.com/download.html