Evolution 355mm (14”) TCT Multipurpose Saw User manual

355mm (14”) TCT Multipurpose Saw
Instruction
Manual
Read instructions before operating this tool.
www.evolutionbuild.com

www.evolutionbuild.com
2
We, Evolution Power Tools Limited, Venture One,
Longacre Close, Sheffield, S20 3FR as the supplier of the
product listed below:
RAGE2 355mm TCT Multipurpose Cut-Off Saw
Part Number RAGE23551/RAGE23552/RAGE23552EU
Voltage 110/230v
Power 2000W
Declare, under our sole responsibility that the equipment
to which this document relates, is in conformity with the
following standards or other normative documents:
EN60335-1: 1994+A1+A2+A11-A16
EN55014-1: 2000+A1+A2
EN55014-2: 1997+A1
EN61000-3-2: 2000
EN61000-3-3: 1995+A1
EN61000-3-11: 2000
EN60745-1/A1:2003
EN60745-2-5:2003
And thereby conforms to the protection requirements
of Council Directive 73/23/EEC amended by 93/68/EEC
relating to the Low Voltage Directive, Council Directive
98/37/EEC relating to the Machine Directive and Council
Directive 89/336/EEC relating to the EMC Directive, and is
compliant with Council Directive 2002/95/EC in relation to the
Restriction of Hazardous Substances in electrical & electronic
equipment (RoHS). EU Directive 2002/95/EC restricts the use
of the 6 substances below in the manufacture of specific
types of electrical equipment. Whilst this restriction does not
legally apply to components, it is recognized that component
‘compliance’ is relevant to many customers.
Evolution Power Tools definition of RoHS Compliance:
• The product does not contain any restricted substances in
concentrations and applications banned by the directive and
for components, the product is capable of being worked at
the higher temperatures required by lead-free soldering.
• The restricted substances and maximum allowed
concentrations in homogenous materials are, by weight:
Lead – 0.1%
Mercury – 0.1%
PBB (Polybrominated Biphenyis) – 0.1%
PBDE (Polybrominated Diphenyl Ethers) – 0.1%
Hexavalent Chromium – 0.1%
Cadmium – 0.01%
Level of Sound pressure according to
86/188/EEC, 98/37/EEC & 2000/14/EC
Guaranteed Sound Power Level 112.4 dB(A)
All Relevant technical documentation is held at Evolution
Power Tools Ltd, Shefeld, United Kingdom.
Authorised By
Mr Matthew J Gavins
Managing Director
30th March 2008
EC - DECLARATION OF CONFORMITY

www.evolutionbuild.com 3
Please read these operating and safety instructions
carefully and completely. For your own safety, before
using this equipment check that the voltage is correct
and that all handles and parts are firmly secured. If you
are uncertain about any aspect of using this equipment
contact your distributor.
Please Keep These Instructions
Model RAGE2 Specifications
Motor (230v or 115v ~ 50/60 Hz) (Watts) 2000
RPM No Load (Speed 1) (min-1) 1450
Recommended Maximum Duty Cycle (Minutes) 30
Sound Power Level (Under Load) (dB(A)) 112.4
Vibration Level (No Load) (ms2) 1.39
Weight (Kg) 25.1
Max Dimensions (Raised) (mm) H 620 W 315 D 640
Maximum Box Cut Capacity 90°
Square (mm) 120 x 120
Rectangle (mm) 95 x 180
Round (mm) 130
Wood (mm) 125 x 175
Maximum Box Cut Capacity 45°
Square (mm) 89 x 89
Rectangle (mm) 78 x 110
Round (mm) 105
Wood (mm) 125 x 125
Blade Dimensions
Maximum Diameter (mm) 355
Bore Diameter (mm) 25.4
Thickness (mm) 2.4
Standard Equipment Supplied With Unit
1 8mm Hex Wrench, 1 Safety Goggles, 1 Instructions.
Ear and eye protection MUST be worn whilst operating this
equipment. Do NOT touch the blade whilst it is in motion.
Always follow the Personal Protection Equipment (PPE)
recommendations whilst operating this tool.
This machine is designed specically for cutting steel
& other materials using the appropriate TCT (Tungsten
Carbide Tipped) blades. It should NOT be modied and /
or used for any application other than for which it was
intended, including powering other equipment.
OPERATING INSTRUCTIONS UK
UK

www.evolutionbuild.com
4
Ensure that the total work area can be viewed from the
operating position. Use barriers to keep people away. Do
not operate the tool in explosive environments - power
tools create sparks that may ignite flammable materials or
gases. Do not operate the tool in damp or wet conditions
or areas, as electric shocks may result. Always use both
hands to operate the tool. Always ensure that the material
you are working on is securely clamped.
• This tool is equipped with an approved cord and plug for
its intended Country of use. The green and yellow conductor
in the cord is the earth / ground wire, never connect this to
a live terminal.
• Remove plug from power supply before replacement of
the blade, making adjustments or other maintenance work.
• We recommend the use of genuine RAGE brand blades.
• Inspect the machine and blade before each use and do not
use deformed, cracked, worn or otherwise damaged blades.
• Ensure the blade is correctly mounted & do not stop by hand.
• Only use blades rated at 1500rpm or higher.
• Always keep the power cord away from moving parts.
• When you put the tool away, switch off the motor
and ensure that all moving parts have come to a
complete standstill.
• Ensure that moveable guards operate freely without jamming.
• Never use the tool without the original protection guard
system. Do not lock the moving guard in the open position.
• In case of jamming, immediately switch off the tool and
disconnect the plug.
• Ensure that the cutting depth adjustment, angle
adjustment and vice mechanisms are rmly xed whilst
using the tool.
• Only use the anges and washers that are supplied with the
tool, and replace them if they become damaged or scored.
• Do not operate the tool under the inuence of drugs,
alcohol or medication. Keep loose items of clothing away
from moving parts of the saw. Keep hands away from blade
whilst in motion.
• After installing a new blade, always run the machine
for approximately one minute before cutting. If the blade
has a flaw it may shatter in this time, so stand away from
the blade.
• Ensure that you use all necessary personal safety protection
equipment and follow all safety guidelines at all times.
Power Supply
It is recommended that the RAGE2 should be used on a
separate power supply of not less than 12 AWG wire, and be
protected by a Residual Current Device. Any extension cable
should be no longer than 15 Metres and should be 1.5mm2
for 240v and 2.5mm2 for 110v machines.
Changing Blades
Ensure the machine is unplugged. Undo the butterfly nut (FIG
1 - P12) and rotate the blade cover. Press in the spindle lock
and check that it is fully engaged by manually rotating the
blade. Using the supplied 8mm Hex wrench, undo the hex
bolt that secures the blade by turning it counter clockwise,
and remove the bolt, washer, outside blade flange and blade.
Note: Do Not Remove Inside Blade Flange
Press in the spindle lock. Replace blade, making sure that
the printed side of the blade is facing you then refit the
outside blade ange, washer, and hex bolt. Turn the hex bolt
clockwise to tighten. Note: Check that the spindle lock is fully
released by manually rotating the blade before use. Rotate
the blade cover back into position and tighten the butterfly
nut. Ret the Hex wrench to the holder on the machine.
Adjustment Of The Cutting Depth Stop
The down stop should be adjusted so that the maximum
cutting capacity is maintained without the blade hitting the
base. Lower the cutter head until the arm hits the down
stop. If necessary adjust the down stop screw and lock nut
until the correct clearance is achieved. Tighten the lock nut
to lock in position.
Adjustment Of The Cutting Angle
The vice can be adjusted from 0 to 45 degrees. Loosen the M10
Allen screws (Part No. 90) on the vice and adjust to the required
cutting angle. Tighten M10 Allen screws to lock in position.
Adjustment Of The Stationary Vice
The vice can be repositioned by removing the M10 Allen
screws, and then sliding the fence to the desired position.
Replace and tighten the M10 Allen screws to lock in position.
MACHINE SET UP UK

www.evolutionbuild.com 5
Operating Advice
Always securely clamp the material to be cut in the vice. To start
the tool, you must depress the main trigger switch to power the
motor. With the motor head in the raised position, switch on the
motor and allow to build up to full speed. Lower the motor head
to begin cutting. When starting a cut take care to introduce the
blade to the material slowly, using light pressure at first to keep
blade from grabbing, and then continue with normal pressure.
Do not force the tool – let the speed of the saw blade do the
work. Cutting performance will not improve by applying more
pressure on the tool, doing so may cause blade and motor life
to be reduced. Use less pressure as the blade exits through the
material. On completion of the cut, return the motor head to its
upright position and switch off the power. Keep the tool clean
of metal chips and other dirt and debris.
Work Piece Clamping
Position the work piece in the vice so that if a jam occurs, the
blade will not tend to throw it from the vice. Clamp it securely.
Angles should be in an inverted position so that the point of the
section is uppermost. The saw cuts most efciently if the blade
is cutting the thinnest section of the material (FIG 2 - P12).
Maintenance & Troubleshooting
Keep tool and cord clean. Regularly vacuum or blow out
the motor unit to keep its ventilation clear, also check that
the machine is well lubricated. Inspect weekly. Avoid using
cleaning products, which include benzene, trichloroethelene,
chloride, and ammonia as these can damage plastic parts.
In case of electrical or mechanical malfunction, immediately
switch off the tool and disconnect the plug.
Brush Inspection & Replacement
Excessive sparking may indicate the presence of dirt in the motor
or worn out carbon brushes. Check for wear after the first 50
hours of use and then at 10 hours use intervals. Replace when
they reach 6mm. The brush holders are located on the motor
housing opposite each other and unscrew to allow access to the
brushes. For all other service and maintenance, take the machine
to an authorised service centre after typically 60 cutting hours,
dependent upon the type of workload it has endured.
Lubrication
Your machines motor bearings are lubricated at the factory with
sufficient lubricant to last for the lifetime of the unit under normal
operating conditions. Other movable parts can be lubricated with
light machine oil as necessary. It is recommended that the machine
be taken to the nearest SERVICE CENTER / DEALER at least once
a year for a thorough cleaning & lubrication. Please contact 0114
251 1022 (UK) or 866-EVO-TOOL (US) for assistance and /or
information. All repairs and servicing made by these centres are
fully guaranteed against defective materials and workmanship.
12 month limited warranty. Evolution power tools reserves.
The right to make improvements and modications to
design without prior notice.
Evolution Power Tools will, within twelve (12) months
from the original date of purchase, repair or replace any
goodsfoundtobedefectivein materials or workmanship,
provided the product warranty registration card has
been returned to Evolution Power Tools. This warranty
is void if the tool being returned has been used to
cut materials beyond the recommendations in the
Instruction Manual or if the saw has been damaged by
accident, neglect, or improper service. This warranty
does not apply to machines and / or components which
have been altered, changed, or modified in any way,
or subjected to use beyond recommended capacities
and specifications. Electrical components are subject
to respective manufacturers’ warranties. All goods
returned defective shall be returned prepaid freight to
Evolution Power Tools. Evolution Power Tools reserves
the right to optionally repair or replace it with the same
or equivalent item. There is no warranty – written or
verbal – for saw blades. In no event shall Evolution
Power Tools be liable for loss or damage resulting
directly or indirectly from the use or merchandise or
from any other cause. Evolution Power Tools is not liable
for any costs incurred on such goods or consequential
damages. No officer, employee or agent of Evolution
Power Tools is authorised to make oral representations
of fitness or to waive any of the foregoing terms of sale
and none shall be binding on Evolution Power Tools.
Questions relating to this limited warranty should be
directed to the company’s head office, or call the appropriate
Helpline number.
Accessories – Genuine RAGE Technology Blades
355mm TCT Multipurpose Blade
Notice: Fair wear and tear and damage caused by
misuse is not covered under the 12 month guarantee.
METAL CUTTING SAW SAFETY UK 12 MONTH WARRANTY UK

www.evolutionbuild.com
6
NOTES

www.evolutionbuild.com 7
NOTES

www.evolutionbuild.com