EWS Cybercon 4 User manual

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OPERATING MANUAL
xx.xxx-CC4
Version 1.0
As of 29.03.2019
CyberCon4
.

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EWS Weigele GmbH & Co. KG
Maybachstraße 1
D-73066 Uhingen
Telephone [phone]
Fax [phone]
Mail [e-mail]
www.ews-tools.de
Frank Weigele
Matthias Weigele Dipl.-Ing.
Subject to printing and typesetting errors.
© 2020 EWS Weigele GmbH & Co. KG

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Operating manual
Please read the operating manual carefully and follow the instructions. Keep
the operating instructions for the entire service life of the product. Use these
operating instructions to familiarize yourself with the device, its correct use
and the safety instructions.
Intended Use
When operating driven tools on turning and milling centers, changing
operating parameters arise. EWS.CyberCon4 is intended for data acquisition
in the machining process of the driven tool. EWS.CyberCon4 is to be
understood as an extension and may only be used in this combination and
for no other purpose. EWS.CyberCon4 is delivered assembled and can only
be read out in connection with the CyberCon4 app.
1. Security
2. Function
3. Installation
4. Operation
4.1 Requirements
4.2 Operating parameters & functions
4.3 CyberCon4 App
4.3.1 Installation of the App
4.3.2 Open
4.3.3 CyberCon4 operator masks
5. Premium Package
6. Maintenance and care
7. Storage, transport and disposal
8. Troubleshooting
9. Technical data
10. Service / Guarantee
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The user is liable for improper use.
CONTENTS

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1. SAFETY
2. FUNCTION
DANGER! The device generates an electromagnetic field during
operation. The field may interact with medical implants.
Recommendation: Consult your doctor before operating the
device to avoid the risk of serious or fatal injury.
WARNING!
Risk of explosion if the battery is incorrectly replaced.
The battery may only be changed by EWS service staff.
Contact details under 10. Service/guarantee.
Children and adolescents under 16 years of age as well as persons
who are not familiar with these operating instructions may not use the
device. Persons with limited physical or mental abilities may only use
the device if they are supervised or instructed by a competent person.
Never use the device if you are tired, sick or under the influence of
alcohol, drugs or medication.
With EWS.CyberCon4, driven tools (1) for turning and milling centers are
expanded with sensors. The extension is used to monitor the operating
parameters (see 4.2 Operation / operating parameters & functions)that
arise during the use of the driven tool. This enables integration into Industry
4.0 processes and the control of maintenance measures. The sensor system
is located under the cover (2) and sends the recorded data to the receiver
(3) via Bluetooth. The values can be read out with the CyberCon4 app.

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3. INSTALLATION
DANGER!
Risk of injury with rotating parts!
Always keep the machine door closed.
When delivered, EWS.CyberCon4 is in stand-by mode.
The operating time is 12 months from the time of commissioning,
with normal use (2x app query per day).
Assembly on the machine:
■Mount the driven tool properly
■Operating instructions at
https://www.ews-tools.de/en/downloads
Activate:
■Drive the driven tool with at least 500 / min for 5 seconds
■EWS.CyberCon4 is now activated and can be read in the
CyberCon4 app
■The data can now be read out without rotation!
1 Driven tool
2 EWS.CyberCon4
3 Receiver with CyberCon4-App
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1
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4. OPERATION
A receiver with an active Bluetooth interface is required to operate EWS.
CyberCon4 (tablet, smartphone). EWS.CyberCon4 is operated via the
CyberCon4 app.
The app can be installed via the Apple App Store or the Google Play Store.
4.1 REQUIREMENTS
BLE (Bluetooth Low Energy 4.1)
Software
Apple from iOs 10
Android from Android 5.1.1
For best compatibility, an update to the latest version of the operating
system is recommended.
4.2 OPERATING PARAMETERS & FUNCTIONS
The following data (operating parameters) can be read out and functions can
be used with the CyberCon4 app as standard.
■Serial number driven tool
■Rotational speed
■Temperature
■Service intervals
■Battery status
Optional in the Premium Package
■Average duty cycle
■Number of starts
■Average speed
■Percentage use temperature and speed range
■Storage of data for offline access
■Export of the collected data by email

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4.3 CYBERCON4 APP
4.3.1 INSTALLATION OF THE APP
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You can find the app under
the name „CyberCon4“
(SYMBOL) in the Apple App
Store or Google Play Store.
Install the app.
Activate the data connections for the Internet and Bluetooth on the
receiver (tablet, smartphone).

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4.3.2 OPEN
4Open the app with
CyberCon4 Icon.

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4.3.3 CYBERCON4 OPERATOR MASKS
Settings
Refresh page
Control panel
Bluetooth Live data
Stored data
Access only with premium
package
Bluetooth
The driven tools equipped
with EWS.CyberCon4 can be
searched for and received
under the „Bluetooth“ tab.
■To do this, tap in the
middle of the control
panel
Surface
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List of the driven tools found in the
range with EWS.CyberCon4.
■Data is updated and displayed
regularly (depending on
settings).
■Further data and details can be
read by tapping a field.
Serial number driven tool Number corresponds to the
serial number of the driven tools
(S/N)
Temperature °C Current / maximum recorded
temp.
Rotational speed 1/min Current / maximum recorded
speed
Time remaining service % Remaining % until the service is
due depending on the time used
(12 months )
Time remaining operation% Remaining% until service is due
depending on the operating
parameters used, such as speed
and temperature
Service symbol A service is due. Please send
the driven tool in for service. The
symbol lights up as soon as the
remaining time is below 10%
See 6. Maintenance and care
Active symbol Driven tool is in use / spindle
rotates

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Bluetooth Data
Here you will find all the data for the
selected driven tool.
Current signal strength
Current / maximum recorded temp.
Current / maximum recorded speed
Remaining % until the service is due depending on the
time used (12 months)
Remaining % until service is due depending on the
operating parameters used, such as speed and
temperature
Battery status 100%
Battery status 0%
Driven tool must be sent in to change the battery.

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Statistics
This page is only visible with the
„Premium Package“ add-on.
■Display of additional data of the
selected driven tool
■For activation, see
5. Premium Package
Average duty cycle in relation to
the entire runtime
Number of start-ups in the entire
runtime
Average speed in relation to the
entire runtime
Percentage display of temperature
and speed in relation to the total
runtime

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History / Cache
The received driven tool holders are
saved with EWS.CyberCon4 under
the „Cache“ tab.
■Data readable without Bluetooth
connection
■Further data and details can be
read by tapping a field
■All data can be sent via email as
an Excel file
This page is only visible with the
„Premium Package“ add-on.
■For activation see
5. Premium Package
Settings
You can make various settings here.
■Language (German, English)
■Threshold for signal strength
■Automatic refresh interval
■Setting the update interval

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5. PREMIUM PACKAGE
Additional functions Premium Package:
■Average duty cycle
■Number of starts
■Average speed
■Percentage use temperature range
■Percentage use speed range
■Storage of 50 tools in the „Histroy“ area
■You have offline access to all data
■Export of the collected data by email
■Monitoring of the driven tools
For costs and Data management internal / external see
https://www.ews-tools.de/en/products/ews-cybercon4
Limit values for the operation of driven tools
Temperature: max. 80°C
Speed: see labeling of driven tool
Other: see operating instructions driven tool
https://www.ews-tools.de/en/downloads

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Purchase of the Premium
Package
Go to the „History“ tab and tap the
update button.
Now select the Cyber.Con4 partner of
your choice.
You will only be shown the partners
from whom you have received
CyberCon4 tools.
After agreeing to the terms of use, you
can complete the purchase and use the
Premium Package immediately.

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6. MAINTENANCE AND CARE
7. STORAGE, TRANSPORT AND DISPOSAL
Cleaning: Clean only with a cleaning cloth. Never use compressed
air or any cleaning agents.
Battery status 0%: A battery change is necessary if the battery display in
the CyberCon4 app shows 0%.
Batteries may only be replaced by the manufacturer
EWS Weigele GmbH & Co. KGrespectively.
Please contact the service staff:
[e-mail]
Service case: In the event of a defect of any kind, contact the service
staff. When the service icon lights up in the app,
contact the service staff.
[e-mail]
WARNING!
Under no circumstances may the cover of the EWS.CyberCon4
be removed.
Failure to do so exposes you to the risk of electric shock or fire.
DANGER!
Return transportation by air freight is prohibited.
TIP: Annual maintenance prevents major damage.
Always store and transport the device dry at a minimum of 10 °C
to a maximum of 40 °C.
Do not dispose of in normal household waste.
Please conPlease contact our service or send the device back to
us.

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8. TROUBLESHOOTING
9. TECHNICAL DATA
In case of malfunctions, please report under
In the event of other faults, please contact our service.
EWS Weigele GmbH & Co. KG
Telephone [phone]
Mail servic[email protected]
Supply voltage Integrated 3V lithium battery
(permanently installed, not changeable)
Radio frequency 2.4 GHz RF transceiver, compatible with
Bluetooth Low Energy (BLE)
4.1 Specification
Max. Radio power +5 dBm
Temperature application range + 10 ° C to + 80 ° C
Approval testing radio properties after
ETSI EN 300 328 V 2.1.1
Immunity tests according to ETSI EN 301
489-1 Battery life approx. 12 months
Weight 40g EWS.CyberCon4 + driven tool holder
Range BLE up to. max. 7m, depending on environment
CE declaration of conformity

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Herewith, EWS Weigele GmbH & Co. KG declares that this EWS CyberCon4
radio module complies with the essential requirements and other relevant
provisions of the following guidelines:
Directive 2014/35 / EU - Provision of electrical equipment
Directive 2014/30 / EU - Electromagnetic Compatibility
Directive 2014/53 / EU - provision of radio equipment
Directive 2011/65 / EU - Restriction of the use of certain dangerous
substances in electrical and electronic devices
Services
■Professional, quick repairs through our service
■Competent advice in the event of malfunctions through our service
Service address
Guarantee
1 year warranty on the device for all major defects that are demonstrably
attributable to material or production defects.
10. SERVICE / GUARANTEE
In the event of a warranty claim, please contact our service.
EWS Weigele GmbH & Co. KG
Telephone [phone]
Mail servic[email protected]