WEBTEC HPM7000 User manual

HPM7000 Datalogger
Operating Manual /Bedienungsanleitung /
Manuel d’utilisation / Manual de instrucciones /
操作手册

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Table of Contents
1. Product Description .........................................................................9
1.1 Intended Use ...............................................................................10
1.2 Improper Use...............................................................................10
1.3 Conformity...................................................................................11
1.4 Equipment Supplied.....................................................................11
2. Safety Information ....................................................................12
2.1 Notation.......................................................................................12
2.1.1 Safety Levels ...............................................................................12
2.1.2 Warnings .....................................................................................13
2.2 Basic Warnings............................................................................14
2.3 Safety-Related Warnings..............................................................16
2.4 Technical Personnel .....................................................................17
3. Design and Function.................................................................18
3.1 Overview......................................................................................19
3.2 Functions and Features................................................................20
3.3 Connections ................................................................................21
3.3.1 Webtec CAN / External CAN........................................................22
3.3.2 D-IN/D-OUT F1/F2.......................................................................24
3.4 Connection Ports - Input Modules ...............................................25
4. Input Modules ...........................................................................26
4.4.1 Inserting the Input Module............................................................27
4.4.2 Analog Input Module (HPM7000-IM-ANO & HPM7000-IM-ANI) .......28
4.4.3 CAN Input Module (HPM7000-IM-CAN).......................................30
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5. Starting Up ......................................................................................32
5.1 Charging the Battery....................................................................32
5.2 Switching the Device On and Off..................................................33
5.3 Connecting the Sensors...............................................................34
5.4 Using the Stand...........................................................................35
5.5 Mounting the Device ....................................................................36
6. Operation...................................................................................38
6.1 Basic Factors...............................................................................38
6.1.1 Operating the Device ...................................................................39
6.2 Screen Design .............................................................................42
6.2.1 Status Bar....................................................................................43
6.2.2 Quick Start Menu.........................................................................44
6.2.3 Screen Keyboards .......................................................................46
6.2.4 Menu Area ...................................................................................48
6.2.5 Options........................................................................................50
6.2.6 Resetting Values ..........................................................................51
6.3 Measurement Views.....................................................................52
6.3.1 List 6 View ...................................................................................53
6.3.2 List 12 View .................................................................................54
6.3.3 Manometer View..........................................................................55
6.3.4 Trend Graph View ........................................................................56
6.3.5 Analyzing the Measurements ......................................................59
6.3.6 Edit Channels ..............................................................................62
6.4 Measurement Status....................................................................65
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6.5 Measuring Methods .....................................................................66
6.5.1 Start/Stop....................................................................................67
6.5.2 Data Logger.................................................................................68
6.5.3 Point Measurement......................................................................70
6.5.4 Trigger .........................................................................................72
6.5.5 Trigger Logic ...............................................................................75
6.5.6 Fast Measurement .......................................................................78
6.6 Completing a Measurement.........................................................81
6.7 Project Management....................................................................82
6.7.1 SPC (Service Project Container)...................................................82
6.7.2 Creating an SPC (Service Project Container) ...............................84
6.8 Menu ..........................................................................................87
6.9 File Manager ................................................................................88
6.9.1 Managing Files.............................................................................89
6.10 Sensors ......................................................................................90
6.10.1 CAN X .........................................................................................92
6.10.2 CAN Y .........................................................................................92
6.10.3 D-IN/D-OUT F1/F2.......................................................................94
6.10.4 Input Modules A and B ................................................................98
6.10.5 Calculating Channels .................................................................100
6.11 Connections ..............................................................................102
6.11.1 Wireless & Networks..................................................................103
6.11.2 Remote Desktop........................................................................104
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6.12 Settings .....................................................................................105
6.12.1 Device .......................................................................................106
6.12.2 User...........................................................................................108
6.12.3 System ......................................................................................109
6.12.4 Service.......................................................................................110
6.12.5 Information.................................................................................111
6.13 Creating a Backup.....................................................................112
6.14 Restoring a Backup ...................................................................114
7. Troubleshooting ......................................................................118
7.1 Restarting the Device.................................................................117
7.2 Resetting the Device to its Default Settings ................................118
7.3 Updating the Firmware ..............................................................120
8. Packaging and Transporting..................................................122
9. Cleaning and Maintenance ....................................................123
9.1 Cleaning ....................................................................................123
9.2 Maintenance..............................................................................123
9.3 Repairing ...................................................................................124
10. Disposal...................................................................................125
11. Technical Data.........................................................................126
11.1 Device Model.............................................................................126
11.2 Mechanical Data ........................................................................126
11.3 Touchscreen Data......................................................................126
11.3.1 Power Supply (External) .............................................................127
11.3.2 Power Supply (Internal) ..............................................................127
11.3.3 Memory .....................................................................................127
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11.4 Inputs ........................................................................................128
11.4.1 CAN Bus ...................................................................................128
11.4.2 D-IN/D-OUT/F1/F2 ....................................................................128
11.4.3 Calculation Channels .................................................................128
11.5 Interfaces...................................................................................129
11.5.1 USB Device ...............................................................................129
11.5.2 USB Host ..................................................................................129
11.5.3 LAN ...........................................................................................129
11.6 Analog Input Modules (HPM7000-IM-ANO & HPM7000-IM-ANI)....130
11.6.1 Connections, SR Sensors..........................................................130
11.6.2 Connection, External Sensor......................................................130
11.7 CAN Input Module (HPM7000-IM-CAN).....................................131
12. Appendix..................................................................................132
12.1 Accessories ...............................................................................132
12.2 Technical Standards...................................................................132
12.3 Dimensional Drawings................................................................133
12.4 Rating Plate ...............................................................................136
12.5 Certificates.................................................................................136
12.6 List of Figures ............................................................................137
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About this Operating Manual
This operating manual is a component part of The HPM7000 and contains
important information on the intended use, safety, operation and
maintenance of the device described.
Subject to change without prior notice.
■Before each step, read the corresponding information carefully and
adhere to the sequence of steps described.
■Pay particular attention to Chapter &“Safety Information” and
follow the instructions.
Notation and Symbols
INFORMATION
This information symbol indicates useful tips which is provided.
&This symbol indicates a reference to other sections, documents
or sources.
■This symbol indicates lists of information.
►This symbol indicates working instructions.
1This symbol indicates working instructions to be completed in a
specific sequence.
ÄThis symbol indicates the results of working instructions com-
pleted.
About this Operating Manual

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1. Product Description
The HPM7000 is intended for recording the measured values of the
sensors connected. The sensors are connected via two CAN bus
network and analog inputs. In the case of sensors with automatic
sensor detection, the parameterization of units and measuring ranges
is automatic. In addition, sensors without sensor detection can be used
with analog signals as well as a digital input/output and two frequency
channels.
The HPM7000 can be extended by two input modules providing
additional connections and functions.
The HPM7000 is operated basically by using the touch-sensitive
touchscreen. Alternatively, the main functions can be selected via the six
hardware keys. The USB and LAN connections interface can be used
to connect the HPM7000 with a PC or local network to analyze the
measured values.
Fig.1 The HPM7000
Product Description

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1.1 Intended Use
The HPM7000, subsequently referred to as “device”, enables access
to sensors used in hydraulic applications in machines and vehicles. The
various connections can be used to compile, store, monitor and evaluate
CAN bus data, digital or analog sensor signals for pressure, temperature,
volume flows, frequencies, speeds, particles, water in oil, volumes and
output, for example.
The device is exclusively designed for commercial use in mobile and
stationary systems.
1.2 Improper Use
All usage and conditions of use which are contrary to those described
in Section “Intended Use” are deemed to be unintended use and lead
to loss of all rights to claims under the terms of guarantee, warranty and
liability in respect of the manufacturer.
■The device does not comply with Directive 94/9/EC and, therefore,
must not be used in potentially explosive atmospheres.
Product Description

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1.3 Conformity
The device fulfills the requirements of the following standards and legal
regulations:
CE conformity
The device complies with the directives, standards
and standard-related documents specified in the Dec-
laration of Conformity
1.4 Equipment Supplied
Check the parts included in the supply package prior to starting up the
device. If anything is missing, please contact your sales outlet.
■HPM7000
■Power adapter (HPM7000-AC-PSU, 110/240VAC – 24VDC/3.750mA)
■Country adapters (EN, US, UK, AUS)
■USB cable (2.0)
■Quick reference manual
Product Description

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2. Safety Information
This chapter contains important information on preventing the risk of life-
threatening situations, injuries and property damage.
Before starting to work with the device, read this operating manual and
observe the instructions. Failure to observe the instructions provided,
particularly those related to safety, can lead to risks to human beings, the
environment, equipment and systems.
The device has been produced according to state-of-the-art technology
with regard to accuracy, principles of operation and safe operation of the
equipment.
2.1 Notation
This section explains how the various types of safety information are
presented within the scope of this operating manual.
2.1.1 Safety Levels
The following safety levels are used in this operating manual:
DANGER
Risk of fatal or severe personal injury.
Probability of occurrence: very high.
WARNING
Risk of fatal or severe personal injury.
Probability of occurrence: possible.
CAUTION
Risk of minor to moderate personal injury.
Probability of occurrence: possible.
IMPORTANT
Risk of property damage.
Probability of occurrence: possible.
Safety Information

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2.1.2 Warnings
The warnings are structured as follows in this operating manual:
DANGER
Type and source of the risk
Consequences of failure to observe the warning
►Measures to avoid the risk
WARNING
Type and source of the risk
Consequences of failure to observe the warning
►Measures to avoid the risk
CAUTION
Type and source of the risk
Consequences of failure to observe the warning
►Measures to avoid the risk
IMPORTANT
Type and source of the risk
Consequences of failure to observe the warning
►Measures to avoid the risk
Safety Information

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2.2 Basic Warnings
DANGER
Risk of explosion through operating electronic devices in potentially
explosive atmospheres.
Risk of fatal or severe personal injury.
►Observe the provisions and precautionary measures applicable
for potentially explosive atmospheres.
DANGER
Risk of breakdown of communication equipment in planes through
radio frequency energy.
Risk of fatal or severe personal injury.
►Switch the device off before boarding a plane.
►Ensure that the device cannot be switched on while on board the
plane.
WARNING
Risk of interference to medical devices through radio frequency ener-
gy.
Risk of fatal or severe personal injury.
Medical devices are sensitive to radio frequency energy.
The functionality of pacemakers, other medical implants and hearing
aids can be impaired if the device is operated too close to medical
equipment.
►If you have a pacemaker or another medical implant, do not
move into the vicinity of the device when switched on.
►Observe local regulations regarding the use of devices with radio
frequency energy in hospitals or other medical institutions. Cut off
the power supply to the device if local regulations require you to
do so in sensitive areas.
►If you are in doubt as to any possible risks, contact a doctor or
the manufacturer of the medical device to check if the screening
provided is adequate.
Safety Information

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WARNING
Risk of interference to electronic devices through radio frequency
energy.
Risk of fatal or severe personal injury.
Electronic devices are sensitive to radio frequency energy.
►Do not use the device in connection with defective cables and
plugs. Cables and plugs must always be shielded.
►Follow all special rules and switch the device off when its use is
forbidden or you are in doubt as to whether interference or risks
could result from its use.
IMPORTANT
Risk of property damage.
►The device must be connected and put into operation by proper-
ly trained technical personnel.
►Avoid using any forms of force on the device.
►Never expose the device to direct sunlight over an extended peri-
od of time.
►Never immerse the device in water or other liquids.
►Never attempt to repair the device yourself. The device may only
be repaired by Webtec.
►Never clean the device with substances containing solvents.
The device may only be cleaned in the way described in Section
"Cleaning".
Safety Information

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2.3 Safety-Related Warnings
Throughout this operating manual, warnings which relate to specific,
individual functional processes or activities are provided directly preceding
the corresponding instructions.
Safety Information

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2.4 Technical Personnel
This operating manual is intended for properly trained technical personnel
who are familiar with the applicable regulations and standards regarding
the area of use.
Technical personnel entrusted with starting up and operating the device
must produce evidence of the necessary qualification. Qualification can
be obtained through participation in a relevant training course or receiving
applicable instruction.
Technical personnel must have read and understood the operating
manual. Technical personnel must have access to the content of the
operating manual at all times.
Safety Information

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3. Design and Function
This chapter contains information on the design of the device and the
functions provided.
The connection ports, pin assignments and interfaces available on the
device are described.
INFORMATION
Information on the input modules is provided in Chapter ""Input Mod-
ules".
Design and Function

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3.1 Overview
1 2 3
4
6
78
5
Fig.2 Overview
Pos. Designation
1 Inputs and outputs
(power connection, CAN X, CAN Y, D-IN/D-OUT F1/F2)
2 Input module A (option)
3 Input module B (option)
4 Communication ports (2 × USB Host, 1 × USB Device, LAN)
5 On/Off key, enable or disable touch or display
6 Context-sensitive function keys
7 Screen (touchscreen)
8 Shock protection
Design and Function

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3.2 Functions and Features
The device is equipped with the following functions:
■Inputs and outputs to connect sensors
■Measurements, e.g. of pressure, temperature, volume flows,
frequencies, speeds, particles, water in oil, volumes and output
■For recording, saving and analyzing measured data
■Various types of measurement and their representation
■Module slots to extend system with input modules
■LAN connection port
■Fold-out stand
■VESA standard for wall installation
Design and Function