Exatron 923 User manual

Model 923 Chip Scale Thermal
Test Handler with Robotic
Alignment, Tape, and Tube
In/Out
USER MANUAL
Version 1.0
June, 2019
2842 Aiello Drive
San Jose, California 95111-2154
408-629-7600 Tel
800-EXA-TRON Toll Free
www.exatron.com

Copyright Notice
Copyright © 2019 Exatron
This document contains proprietary information which is protected by copyright. All rights are
reserved.
EXATRON MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
The information contained in this document is subject to change without notice.

6/2019 Copyright © Exatron, 2019 –Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 i
Table of Contents
QUICK REFERENCE PASSWORD LIST .......................................................................................................... I
INCLUDED OEM DOCS.............................................................................................................................. A
CHAPTER 1: GENERAL INFORMATION, SAFETY & SUPPORT ......................................................................1
TYPOGRAPHICAL CONVENTIONS IN THIS MANUAL...................................................................................................2
EXATRON SAFETY WARNINGS .............................................................................................................................2
Linear Encoder Safety Warnings .............................................................................................................3
Uncrating the Handler.............................................................................................................................5
Mounting the Handler.............................................................................................................................7
Table Models—Leveling Feet ...................................................................................................................7
Safety Covers...........................................................................................................................................7
Compressed Air .......................................................................................................................................8
Laser Option and Safety ..........................................................................................................................8
Hazardous Materials...............................................................................................................................9
LOCK-OUTPROCEDURES....................................................................................................................................9
FACILITIES REQUIREMENTS ...............................................................................................................................10
Air Conditioning and Environmental Requirements...............................................................................10
Electrical Requirements.........................................................................................................................10
Vacuum/PneumaticRequirements ........................................................................................................11
Internet Access ......................................................................................................................................12
STANDARDWARRANTY ....................................................................................................................................12
Exatron does not warrant the following ...............................................................................................13
Offshore Warranty Service ....................................................................................................................13
OEM Equipment Warranties .................................................................................................................14
OUT OF WARRANTY AND SUPPORT CONTRACTS:.....................................................................................................14
SUPPORT SERVICES .........................................................................................................................................14
Support for Installation .........................................................................................................................14
Self-Diagnostic Support .........................................................................................................................15
Customer In-House Service ....................................................................................................................15
Laser Self Service...................................................................................................................................15
Ongoing Camera and Laser Application Support ..................................................................................15
Exatron Service Work on OEM Equipment............................................................................................15
Spare Parts............................................................................................................................................15
Spare Test Contactors ...........................................................................................................................16
Spare Part Kits.......................................................................................................................................16
Spare Part Long-Term Support..............................................................................................................16
Spare Computer Parts............................................................................................................................16
Recover Disks ........................................................................................................................................16
Software Updates..................................................................................................................................16
Spare Hard Drive ...................................................................................................................................16

ii Copyright © Exatron, 2019 –Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019
Third-Party Service ............................................................................................................................... 17
FACTORY CUSTOMER OPERATOR AND SERVICE TRAINING:...................................................................................... 17
On-Site Training classes........................................................................................................................ 17
HOW TO CONTACT EXATRON SERVICE ............................................................................................................... 18
END-OF-LIFEHANDLER DISPOSAL...................................................................................................................... 18
PREVENTATIVE MAINTENANCE ......................................................................................................................... 19
CHAPTER 2: SYSTEM DESCRIPTION......................................................................................................... 21
SYSTEM REQUIREMENTS ................................................................................................................................. 22
Electrical Requirements........................................................................................................................ 22
Pneumatic Requirements ..................................................................................................................... 22
SYSTEM ORIENTATION.................................................................................................................................... 22
Home Positions..................................................................................................................................... 22
Handler Layout ..................................................................................................................................... 23
HARDWARE OVERVIEW................................................................................................................................... 24
Air Regulator ........................................................................................................................................ 26
System Control Panel............................................................................................................................ 27
900 USB CPU......................................................................................................................................... 28
Vacuum Generators ............................................................................................................................. 28
Rotating Pickup Head ........................................................................................................................... 29
Keyence Ionizer..................................................................................................................................... 29
Trays..................................................................................................................................................... 30
Input Tube Feeder Assembly ................................................................................................................ 31
Output Tube Feeder Assembly ............................................................................................................. 32
Thermal Test Head ............................................................................................................................... 33
Test Site Shutter ................................................................................................................................... 34
Air Dryer ............................................................................................................................................... 35
Detaper................................................................................................................................................. 36
Taper .................................................................................................................................................... 36
Lift Table............................................................................................................................................... 37
Override Buttons .................................................................................................................................. 37
Interlocks .............................................................................................................................................. 38
Mechanical System............................................................................................................................... 39
CHAPTER 3: SOFTWARE AND DIAGNOSTICS ........................................................................................... 41
LOAD SETTING FILE ........................................................................................................................................ 43
HOME SCREEN.............................................................................................................................................. 43
ADMIN SCREEN ............................................................................................................................................. 44
SETTINGS MENU ........................................................................................................................................... 45
Work Mode Tab.................................................................................................................................... 45
Delay Tab.............................................................................................................................................. 48
Tray Sort Tab ........................................................................................................................................ 52
DIAGNOSTICS MENU...................................................................................................................................... 53
USB Sensor/Solenoid Check Tab ........................................................................................................... 53

6/2019 Copyright © Exatron, 2019 –Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 iii
Board #1 (X) ..........................................................................................................................................55
Board #2 (X2, Thermo) ..........................................................................................................................56
Board #4 (Laser) ...................................................................................................................................57
Board #5 (Tube)....................................................................................................................................58
Board #6 (Taper) ...................................................................................................................................59
X Y Z Motors Tab ...................................................................................................................................60
Tray Tab ................................................................................................................................................63
Tester Tab ............................................................................................................................................67
Thermal Tab ..........................................................................................................................................72
Calibrating Thermal Test Offsets...........................................................................................................73
Air Pressure Tab ....................................................................................................................................74
Taper .....................................................................................................................................................76
Tube Tab ...............................................................................................................................................81
DeTaper Tab..........................................................................................................................................84
Camera Tab...........................................................................................................................................86
Camera Set Up ......................................................................................................................................91
Camera Calibration Tab ........................................................................................................................93
Laser Tab...............................................................................................................................................94
Tuning Position with Camera Tab .........................................................................................................97
CHANGING PASSWORDS ............................................................................................................................... 100
EXATRON SOFTWARE UPDATES...................................................................................................................... 100
Reformat Job File ............................................................................................................................... 102
HYPERTERMINAL......................................................................................................................................... 103
Configuring a HyperTerminal Session ................................................................................................ 103
Display Typed Commands in HyperTerminal...................................................................................... 104
Testing Communication between Handler and Test/Programmer .................................................... 105
NETWORK INFORMATION.............................................................................................................................. 107
Required IP Addresses ........................................................................................................................ 107
Setting a LAN Connection................................................................................................................... 108
CHAPTER 4: TAPE AND REEL SUPPLEMENT............................................................................................111
TAPER OVERVIEW ....................................................................................................................................... 112
Control Panel...................................................................................................................................... 114
TAPER SETUP.............................................................................................................................................. 115
Mounting a Take up Reel ................................................................................................................... 115
Mounting a Supply Reel ..................................................................................................................... 116
Loading the Sealing Tape................................................................................................................... 116
Feeding the Carrier and Sealing Tape ................................................................................................ 118
Adjusting Thermal Seal Heads ........................................................................................................... 122
Adjusting Pressure Seal Heads (if applicable) .................................................................................... 125
Setting Temperature Controls for Thermal Seal Heads (if applicable) ............................................... 126
Replacing the Tape Track Tooling ...................................................................................................... 127
CHANGING TAPER CHANGEOVER KIT FOR DIFFERENT DEVICE SIZES ....................................................................... 128
Determining Gap Offset ..................................................................................................................... 131
DETAPER SETUP .......................................................................................................................................... 135
Installing the Detaper ........................................................................................................................ 136