Excelitas Technologies OmniCure S1500 PRO User manual

035-00707R Revision 3
2260 Argentia Road, Mississauga, ON L5N 6H7 Canada P: 905.821.2600
[email protected] Toll Free (USA and CAN): [phone] www.excelitas.com
User Guide
S2000 Elite/ S1500 Pro

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1S2000 Elite/ S1500 Pro - User Guide.................................................................................. 8
1.1 Introduction.................................................................................................................................................9
2Safety Precautions............................................................................................................. 11
2.1 Glossary of Symbols................................................................................................................................ 12
2.2 Safety Precautions................................................................................................................................... 13
3Getting Started .................................................................................................................. 15
3.1 Box Contents ........................................................................................................................................... 16
3.2 System front and rear details................................................................................................................... 17
3.3 Installing and Replacing the Lamp Module.............................................................................................. 19
3.4 Inserting and Removing the Light Guide ................................................................................................. 25
3.5 Optical Brand-Pass Filters....................................................................................................................... 28
3.5.1 Supported Lamp-Filter Combinations.................................................................................................. 28
3.5.2 Installing the Filter................................................................................................................................ 29
3.6 Powering Up and Powering Down........................................................................................................... 30
3.7 Operational, Lamp Off and Sleep Mode.................................................................................................. 31
4Running Exposures ........................................................................................................... 31
4.1 Adjusting the Light Output ....................................................................................................................... 31
4.2 Adjusting the Light Output in Relative Mode ........................................................................................... 32
4.3 Adjusting the Light Output in Absolute Mode .......................................................................................... 34
4.4 Adjusting the Exposure Time................................................................................................................... 36
4.5 Calibration Process.................................................................................................................................. 37
4.5.1 Optical output calibration1.................................................................................................................... 37
4.6 Close-Loop Feedback.............................................................................................................................. 39
4.6.1 CLF status indicator1............................................................................................................................ 39
4.6.2 Relative mode:..................................................................................................................................... 39
4.6.3 Absolute mode:.................................................................................................................................... 40
4.6.4 Estimated Lifetime ............................................................................................................................... 40
5Navigation.......................................................................................................................... 41
5.1 Touch-Screen Interface........................................................................................................................... 41
5.1.1 Home Screen....................................................................................................................................... 41
5.1.2 Run Screen.......................................................................................................................................... 42
5.1.3 Information Screen .............................................................................................................................. 43
5.1.4 Flight Recorder .................................................................................................................................... 43
5.1.5 System Info.......................................................................................................................................... 48
5.1.6 Lamp Information................................................................................................................................. 48
5.1.7 Settings Screen ................................................................................................................................... 49
5.1.8 System Setup ...................................................................................................................................... 50

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5.1.9 Run Screen Settings............................................................................................................................ 50
5.1.10 Network Setup ..................................................................................................................................... 51
5.1.11 Date/Time Settings .............................................................................................................................. 51
5.1.12 Screen Brightness and Volume........................................................................................................... 52
5.1.13 Screen Lock PIN.................................................................................................................................. 52
5.1.14 Load Save............................................................................................................................................ 53
5.1.15 Advanced Setup .................................................................................................................................. 54
5.1.16 Calibration............................................................................................................................................ 55
5.1.17 StepCure.............................................................................................................................................. 55
5.2 Web-UI..................................................................................................................................................... 56
5.2.1 Logging-in............................................................................................................................................ 56
5.2.2 The Run screen ................................................................................................................................... 58
5.2.3 System Settings................................................................................................................................... 58
5.2.4 Network settings .................................................................................................................................. 59
5.2.5 Flight Recorder: ................................................................................................................................... 60
5.2.6 Flight Recorder Event Types............................................................................................................... 60
5.2.7 Command Line: ................................................................................................................................... 64
5.2.8 StepCure.............................................................................................................................................. 65
6Locking and unlocking the S2000 Elite/ S1500 Pro........................................................... 66
6.1 NFC Enabled access control................................................................................................................... 66
7PLC Interfacing with the S2000 Elite/ S1500 Pro .............................................................. 67
7.1 Input/ Output Signals and Descriptions ................................................................................................... 67
7.1.1 PLC control signal specification:.......................................................................................................... 67
7.1.2 Digital input signal requirement: .......................................................................................................... 67
7.1.3 Analog input signal requirement:......................................................................................................... 68
7.2 PLC Connector: DB50............................................................................................................................. 70
7.3 3.5mm Foot Pedal Connector: Signal Descriptions................................................................................. 75
7.4 Radiometer RS-232 Phono Connector: Signal Descriptions................................................................... 75
7.5 Interfacing with the S2000 Elite using original S2000 I/Os...................................................................... 75
7.6 Connecting a Machine Status Indicator................................................................................................... 75
8LED Light Ring .................................................................................................................. 77
9Clearing Audible Alarm...................................................................................................... 78
10 Remote Automated Control Requirements.................................................................... 79
10.1 Com Port Configuration (for RS232) ....................................................................................................... 80
10.2 RS232 Message Format and Protocol .................................................................................................... 81
11 StepCure®...................................................................................................................... 82
11.1 Understanding Inputs, Outputs, and More............................................................................................... 82

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11.2 How Does StepCure Work....................................................................................................................... 83
11.3 Building blocks of a StepCure program:.................................................................................................. 83
11.3.1 Action Symbols (Inputs/Outputs)......................................................................................................... 83
11.3.2 Associated Elements........................................................................................................................... 84
11.3.3 Connectors........................................................................................................................................... 86
11.3.4 Putting it Together ............................................................................................................................... 86
11.4 Examples................................................................................................................................................. 88
11.5 Interrupting StepCure Exposures ............................................................................................................ 95
12 Routine Care and Maintenance..................................................................................... 96
12.1 Replacing the External Fuses.................................................................................................................. 97
12.2 Replacing the Air Filter ............................................................................................................................ 98
12.3 Light Guide Cleaning............................................................................................................................... 99
13 Software Updates........................................................................................................ 101
13.1 Software Update via S2000 Elite/ S1500 Pro Touchscreen (w/ SD Card)............................................ 102
13.1.1 Materials Required............................................................................................................................. 102
13.1.2 Preparing the SD Card ...................................................................................................................... 102
13.1.3 Performing the System Software Upgrade........................................................................................ 103
13.1.4 Performing the Web Software Upgrade ............................................................................................ 103
13.2 Software Update via WEB UI ................................................................................................................ 105
13.2.1 Materials Required............................................................................................................................. 105
13.2.2 Performing the System Software Upgrade (w/ Web-UI).................................................................... 106
13.2.3 Performing the Web Software Upgrade ............................................................................................ 108
13.3 Software Update via USB...................................................................................................................... 110
13.3.1 Performing the System Software Upgrade........................................................................................ 110
14 Troubleshooting........................................................................................................... 112
15 Technical Specifications .............................................................................................. 118
15.1 Mechanical Specifications ..................................................................................................................... 119
15.2 Orientation ............................................................................................................................................. 120
15.3 Ducting fans........................................................................................................................................... 120
15.4 Exposure Specifications ........................................................................................................................ 121
15.5 Lamp Module......................................................................................................................................... 122
15.6 System Specifications............................................................................................................................ 124
15.7 I/O Ports (including RS-232).................................................................................................................. 125
15.8 Environmental Conditions...................................................................................................................... 126
15.9 Radio specifications............................................................................................................................... 127
15.10 Noise and the OmniCure S2000 Elite/ S1500 Pro ............................................................................ 128
15.11 Miscellaneous.................................................................................................................................... 130

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16 Regulatory Compliance ............................................................................................... 131
16.1 FCC Part 15 Subpart B, Class A - Unintentional Radiators .................................................................. 132
16.2 FCC Part 15 Subpart C, Intentional Radiators ...................................................................................... 133
16.3 CE Marking............................................................................................................................................ 134
16.4 WEEE Directive ..................................................................................................................................... 135
16.5 China RoHS........................................................................................................................................... 136
16.6 Optical Safety Data................................................................................................................................ 137
17 Warranty...................................................................................................................... 138
17.1 Replacement Lamp Warranty................................................................................................................ 139
17.2 Returning your S2000 Elite/ S1500 Pro to Excelitas Canada ............................................................... 140
18 Contact Information ..................................................................................................... 141
List of Figures and Tables:
Figure 3-1 Front Panel Layout................................................................................................. 17
Figure 3-2 Rear Panel ............................................................................................................. 18
Figure 3-3 Lamp Housing Panel.............................................................................................. 20
Figure 3-4 Lamp Installation Orientation.................................................................................. 21
Figure 3-5 Lamp Installation Orientation -2.............................................................................. 22
Figure 3-6 Lamp Connections ................................................................................................. 23
Figure 3-7 Lamp Connections -2............................................................................................. 24
Figure 3-8 Light Guide Port and Ring Light ............................................................................. 25
Figure 3-9 Light Guide............................................................................................................. 26
Figure 3-10 Supported Lamp-Filter Combinations................................................................... 28
Figure 4-1 Run Screen Controls (Relative Mode..................................................................... 32
Figure 4-2 Run screen controls (Absolute mode).................................................................... 34
Figure 4-3 Start/ Stop Triggers................................................................................................ 35
Figure 4-4 Time on Run Screen .............................................................................................. 36
Figure 4-5 R2000 Connection Diagram................................................................................... 38
Figure 4-6 Calibration Screen.................................................................................................. 38
Figure 5-1 Home Screen ......................................................................................................... 41
Figure 5-2 Home Screen Icons................................................................................................ 42
Figure 5-3 Information Screen................................................................................................. 43
Figure 5-4 Flight Recorder....................................................................................................... 44
Figure 5-5 System Information Screen.................................................................................... 48
Figure 5-6 Lamp Information Screen....................................................................................... 48
Figure 5-7 Settings Screen...................................................................................................... 49
Figure 5-8 System Setup Screen............................................................................................. 50
Figure 5-9 Run Screen Settings .............................................................................................. 51
Figure 5-10 Network Setup...................................................................................................... 51
Figure 5-11 Date/ Time Settings.............................................................................................. 52
Figure 5-12 Volume/ Screen Settings...................................................................................... 52

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Figure 5-13 Load/ Save Screen............................................................................................... 53
Figure 5-14 Advanced Setup................................................................................................... 54
Figure 5-15 Calibration Screen................................................................................................ 55
Figure 5-16 WebUI Log-in ...................................................................................................... 57
Figure 5-17 Web-UI Home Screen .......................................................................................... 57
Figure 5-18 Web-UI Turning on the lamp ................................................................................ 58
Figure 5-19 Web-UI Run Screen............................................................................................. 58
Figure 5-20 Web-UI System Settings ...................................................................................... 59
Figure 5-21 Web-UI Network Settings..................................................................................... 60
Figure 5-22 Web-UI Flight Recorder........................................................................................ 60
Figure 7-1 Active Low Signal Configuration............................................................................. 68
Figure 7-2 Active-High Signal Configuration............................................................................ 69
Figure 7-3 Real panel sample connection ............................................................................... 69
Figure 7-4 DB50 Connector..................................................................................................... 70
Figure 11-1 StepCure connectors............................................................................................ 86
Figure 11-2 Anatomy of a StepCure profile ............................................................................. 87
Figure 11-3 Structure of a StepCure block .............................................................................. 87
Figure 11-4 StepCure profile edtior screen.............................................................................. 88
Figure 11-5 StepCure block configurator screen..................................................................... 89
Figure 11-6 StepCure I/O configurator screen......................................................................... 89
Figure 13-1 Firmware update via Web-UI.............................................................................. 105
Figure 15-1 System Dimensions with PLC Adapter............................................................... 119
Figure 15-2 System Dimensions............................................................................................ 119
Figure 15-3 Duct mounts....................................................................................................... 120
Table 3-1 Lamp Types............................................................................................................. 19
Table 3-2 Light Guide Status - Ring Light................................................................................ 26
Table 3-3 Available Filter Options............................................................................................ 28
Table 4-1 Radiometer Port ...................................................................................................... 37
Table 5-1 Run Screen Controls............................................................................................... 43
Table 5-2 Flight Recorder Event Types................................................................................... 44
Table 5-3 Web-UI Flight Recorder Events............................................................................... 61
Table 5-4 Web-UI Save data to computer ............................................................................... 64
Table 5-5 Web-UI Command Line........................................................................................... 64
Table 5-6 Web-UI StepCure Interface..................................................................................... 65
Table 7-1 PLC Control, Signal Specifications.......................................................................... 67
Table 7-2 Digital Input Signal Requirements ........................................................................... 68
Table 7-3 Analog input signal requirements ............................................................................ 68
Table 7-4 PLC DB50 Pin-out table .......................................................................................... 74
Table 7-5 Foot pedal connector signal description.................................................................. 75
Table 7-6 Tree/ Stack Light status indicator ............................................................................ 76
Table 8-1 LED Light Ring color reference................................................................................ 77
Table 11-1 StepCure Action Symbols...................................................................................... 84
Table 11-2 StepCure Elements ............................................................................................... 86

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1 S2000 Elite/ S1500 Pro - User Guide
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
Trademarks
OmniCure®, Intelli-Lamp®, StepCure®and Intelli-Tap™are trademarks of Excelitas Canada
Inc. All other product names are trademarks of their respective owners.
© Excelitas Canada Inc. 2023
All rights reserved
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any language in any form by any means without the prior written
consent of Excelitas Canada Inc. Every effort has been made to ensure information in this
manual is accurate; however, information in this manual is subject to change without notice
and does not represent a commitment on the part of the authors.
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1.1 Introduction
This guide describes how to assemble, use, and maintain the OmniCure S2000 Elite/ S1500
Pro light-curing spot lamp system safely and efficiently. Excelitas Canada prepared this user
guide for engineers, technicians, and manufacturing personnel. If you are new to operating
ultraviolet light-curing equipment, contact an OmniCure representative to answer your
questions before using the equipment. We suggest that you read this manual to discover all
the features of the OmniCure S2000 Elite/ S1500 Pro, and how to use them.
This user guide is applicable to both the S2000 Elite and S1500 Pro models. Please
note that while some features and functionalities are shared between the two models,
certain features may vary or not be available in the S1500 Pro model. Where
applicable, differences between models are highlighted in footnotes for easy
reference.
The following table provides a comprehensive comparison between the OmniCure®S2000
Elite and the S1500 Pro, highlighting their key functional differences.
S2000 Elite
S1500 Pro
Control &
Repeatability
Closed Loop Feedback intensity
monitor
✓
x
Calibration/ Radiometry (R2000)
✓
x
Intelli-Lamp 2.0
✓
✓
High Speed Mechanical Shutter
✓
x
StepCure
✓
✓
Web-UI
✓
x
Optical
Replacement Lamp Part No
Standard: 012-68000R
Surface Cure: 012-69000R
Optical Output
Up to 37W/cm2
User Interchangeable Optical Filters
✓
✓
Filter Selection
No filter, 250-400nm, 320-390nm, 320-500nm,
365nm, 400-500nm
Custom Filter Support
✓
✓
Warmup period
Min 4 min
Manual
LCD Touch Screen + Physical Keypad
Automation /
Industry 4.0
Compatibility
Built-in PLC controller
Yes, 7 programmable
PLC output channels
Yes, 1 Programmable
PLC output channel
Fully programmable in new StepCure
2.0
✓
✓
USB Type B
✓
✓
RJ45 Ethernet
✓
x
Built-in server enabled
Web-GUI based monitoring and
remote control
✓
x

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SD Card Store/ Read StepCure
profiles, System Log, Firmware
Update
✓
✓
Flight recorder
✓
✓
NFC
✓
✓
Field Upgradeable Software
✓
✓
Electrical
Rated Input Voltage
100-240VAC, 50/60Hz
Current
3.5A Max at 120VAC
2.0A Max at 240VAC
Physical
Size (H x W x D)
268 x 139 x 289 mm
(10.54 x 5.45 x 11.38 in)
Weight
3KG (6.6lbs)
Rated Operating Temperature
15°C to 40°C
Warranty
System
1 Year
Lamp Strike
2000 Hours

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2 Safety Precautions
The S2000 Elite/ S1500 Pro has been designed with safety in mind. Multiple failsafe
mechanisms exist to minimize risks on danger to the user. Some risks cannot be mitigated by
the systems' design and requires user precaution and understanding of all potential dangers.
Please review the Glossary of Symbols and Safety Precautions before proceeding with the use
of this product.
To avoid exposure to high-intensity UV radiation, read and ensure you understand
the information in this user manual before assembling and operating the S2000 Elite/
S1500 Pro UV spot curing system.
•Glossary of Symbols
•Safety Precautions

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2.1 Glossary of Symbols
CAUTION - Risk of danger: consult accompanying documents.
CAUTION –Hot surface
WARNING - UV radiation hazard
WARNING –Eye damage may result from directly viewing ultraviolet radiation.
Protective eye shielding and clothing must be used at all times.
Input Signals
Input/Output Signals
Output Signals

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2.2 Safety Precautions
The S2000 Elite/ S1500 Pro is equipped with two safety sensors to protect the user from
accidental UV exposure. In addition, please observe the following precautions during use. This
Series of cautions, warnings and dangers relate to the operation and maintenance of the
S2000 Elite/ S1500 Pro. They are also presented throughout this User’s Guide where
necessary.
•Disconnecting the main supply source is only possible by unplugging the
POWER cord.
•To reduce the risk of fire or shock, always replace the fuses with the same
type and rating. Always detach the POWER supply cord before attempting to
replace fuses!
•This unit contains HIGH VOLTAGE components. It is recommended that
ONLY QUALIFIED TECHNICAL PERSONNEL perform any testing or repairs.
•Only use detachable MAINS supply cord with adequate RATING supplied by
Excelitas Canada Inc. with the S2000 Elite/ S1500 Pro unit. Using
inadequate/lower RATING MAINS supply cord in a manner not specified by
Excelitas Canada, the protection provided by the equipment may be impaired.
•Monitoring the unit during manual operation: The Level of UV energy
supplied by the S2000 Elite/ S1500 Pro is sufficient to ignite flammable
substances. During manual operation, the unit must always be attended by a
qualified operator. The unit must not be left unattended while turned on. If an
operator leaves the work area of the unit, the POWER switch must be turned
off.
•Monitoring the unit during automated operation: The Level of UV energy
supplied by the S2000 Elite/ S1500 Pro is sufficient to ignite flammable
substances. Therefore, when the unit is operated unattended in an automated
environment, the user must provide an alarm function to indicate a malfunction
in the associated equipment used.
•Exposure to Mercury represents a health hazard to humans: When
unpacking or installing the lamp, always wear protective clothing and a face
mask. Operate lamp only in the S2000 Elite/ S1500 Pro lamp housing. This
prevents direct viewing of the arc and in the case of lamp bursting, contains
the lamp particles. In the rare instance in which a lamp bursting occurs, and
the mercury content is released, the following safety precautions are
recommended: all personnel should be immediately evacuated from the area
to prevent inhalation of the mercury vapor. The area should be well ventilated
for a minimum of 30 minutes. Before cleaning up, ensure an approved
mercury respirator mask and non-porous gloves such as latex or rubber are
used. After the lamp housing elements have cooled, the mercury residue
should be collected with the use of a special absorbing agent available from
laboratory equipment suppliers.
•The method in which lamps are disposed of must comply with local rules &
regulations for disposal of hazardous materials. Lamps may be returned to

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Excelitas Canada, providing they are returned in its original packaging.
Excelitas Canada will dispose of them in the appropriate manner.
•Should this S2000 Elite/ S1500 Pro unit be used in a manner not specified by
Excelitas Canada, the protection provided by the equipment may be impaired.
•The lamp module’s operational life can be significantly shortened if it is
handled incorrectly. Do not touch the bulb’s glass envelope or the inside
surface of the reflector. Skin oils can cause the lamp module to fail
prematurely.
•Any electronic equipment connected to the S2000 Elite/ S1500 Pro must be
IEC950 certified.
•Clean exterior of the unit with a water dampened cloth and simple detergent
only.
•UV emitted from this product. Avoid eye and skin exposure to unshielded
product.
•Ensure the light guide is properly inserted into the S2000 Elite/ S1500 Pro
before turning on POWER to the unit. This will minimize the risk of
exposure to the UV radiation.
•Before opening the unit and handling the lamp module, allow the lamp
module to cool down completely (approximately 20 min).
•Possibly hazardous optical radiation emitted from this product. Do not stare
into operating lamp.
•Eye damage may result from directly viewing the light produced by the
lamp used in this product. Always use the UV protective eyewear supplied
with the unit and always turn the lamp off before removing lamp housing
cover.
•Never look into the light emitting end of the light guide. The light could
severely damage the cornea and retina of the eye if the light is observed
directly. Eye shielding must be used at all times as well as clothing to
protect exposed skin.
•UV protective eyewear must meet the following recommended optical
specifications: Spectral range 320-500 nm

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3 Getting Started
To get started, please reference the Quick-Start guide included with your S2000 Elite/ S1500
Pro and review the topics in this section.
•Box Contents
•System front and rear details
•Installing and Replacing the Lamp Module
•Inserting and Removing the Light Guide
•Installing the Optical Brand-Pass Filter
•Powering Up and Powering Down
•Operational, Lamp Off and Sleep Mode

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3.1 Box Contents
Every S2000 Elite/ S1500 Pro UV Lamp Spot Curing Unit will come with the following items
included in the shipping box:
•UV Safety Glasses
•Foot Pedal Switch
•Lamp Housing Access Tool (fastened beneath the system housing)
•Grounded POWER Cord
•USB Type-B to Type-A Cable
•Quick-Start Guide
If a kitted version was purchased, the following will also be included in the box:
•Optical bandpass filter (Selected wavelength)
•A 200W lamp module
Any additional optional items purchased to customize the unit may also be present in the
system packaging or may be shipped in separate packaging.
If your packaged unit is missing any of the above components, call Excelitas Canada Inc. at
905-821-2600 or 1-800-668-8752.

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3.2 System front and rear details
Front Panel
1. 4.3” LCD Touch Screen
Display
2. System, Light Guide and
CLF Status Indicator
3. Light Guide Port
4. NFC Contact Area
5. 5 Button Navigation
6. Start/Stop
7. SD Card Slot
8. Radiometer Calibration
Port1
Figure 3-1 Front Panel Layout
1
Not available on S1500 Pro

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Rear Panel
1. AC Receptacle and Dual
Fuse Holder
2. PLC Connector
3. Analog Jack (foot pedal)
4. USB Type-B
5. RJ45 Ethernet1
6. Exhaust Fan Duct
Attachment
7. Exhaust Fan
8. Product Label
9. Exhaust Fan Port
10.Exhaust Fan Duct
Attachment
Figure 3-2 Rear Panel
1
Not functional on S1500 Pro

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3.3 Installing and Replacing the Lamp Module
The S2000 Elite/ S1500 Pro comes with a choice of a standard or surface curing lamp. Please
ensure that the appropriate lamp type has been selected for your curing application. The part
number of the lamp module is available on the lamp box.
Part Number
Description
012-68000R
Standard Curing Lamp
012-69000R
Surface Curing Lamp
Table 3-1 Lamp Types
Please ensure that the AC POWER cord is disconnected from the unit.
Refer to Safety Precautions before proceeding
If the unit contains an existing lamp, ensure that the lamp module has cooled down
completely prior to opening the unit.
The S2000 Elite/ S1500 Pro curing system can automatically detect and adjust its parameters
for all lamp options offered with the product.

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1. Lamp Housing Side Panel
(door)
2. Hex Socket Screws
Figure 3-3 Lamp Housing Panel
1. Loosen the two hex socket screws from the lamp housing side panel using the tool
provided (3mm Allen key) and remove the panel from the unit cover.
2. Carefully remove the lamp module from its container by holding either the ceramic
component or the lamp rim only, as shown in Figure 3-4.
3. Position the lamp as illustrated in Figure 3-4, facing towards the unit's front panel and
the POWER leads facing away from the unit. The lamp should be aligned so that the
leading edge of the reflector (lamp rim) fits into the mounting groove on the lamp holder
assembly.
The lamp module’s operational life can be significantly shortened if handled
incorrectly. Be sure only to handle the ceramic surfaces and the lamp rim. Do not
touch the bulb’s glass envelope or the inside surface of the reflector. Skin oils can
cause the lamp module to fail prematurely.
The lamp is sensitive to ESD. Wear ESD protective clothing when handling the
lamp to prevent ESD damage.