Excelitas Technologies OmniCure S2000 Elite User manual

035-00707R Revision 1
2260 Argentia Road, Mississauga, ON L5N 6H7 Canada P: 905.821.2600
[email protected] Toll Free (USA and CAN): [phone] www.excelitas.com
S2000 Elite - User's Guide

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Table of Contents
1. S2000 Elite - User Guide........................................................................................................................................4
1.1. Introduction............................................................................................................................................................................................5
2. Safety Precautions..................................................................................................................................................7
2.1. Glossary of Symbols..............................................................................................................................................................................8
2.2. Safety Precautions.................................................................................................................................................................................9
3. Getting Started..................................................................................................................................................... 11
3.1. Box Contents.......................................................................................................................................................................................12
3.2. System front and rear details...............................................................................................................................................................13
3.3. Installing and Replacing the Lamp Module...........................................................................................................................................15
3.4. Inserting and Removing the Light Guide ..............................................................................................................................................21
3.5. Installing the Optical Brand-Pass Filter.................................................................................................................................................24
3.6. Powering Up and Powering Down........................................................................................................................................................26
3.7. Operational, Lamp Off and Sleep Mode...............................................................................................................................................27
4. Running Exposures ............................................................................................................................................. 28
4.1. Adjusting the Light Output in the Relative Mode...................................................................................................................................29
4.2. Adjusting the Light Output in the Absolute Mode..................................................................................................................................32
4.3. Output Intensity Modes/Calibration Process.........................................................................................................................................35
4.4. Adjusting the Exposure Time ...............................................................................................................................................................37
4.5. Close-Loop Feedback..........................................................................................................................................................................39
5. Navigation............................................................................................................................................................ 40
5.1. Touch-Screen Interface........................................................................................................................................................................41
5.2. Web Interface ......................................................................................................................................................................................53
6. Locking and Unlocking the S2000 Elite............................................................................................................... 60
7. Interfacing with the S2000 Elite........................................................................................................................... 61
7.1. Input/ Output Signals and Descriptions................................................................................................................................................62
7.2. PLC Connector: DB50 .........................................................................................................................................................................65
7.3. Audio Style Foot Pedal Connector: Signal Descriptions .......................................................................................................................72
7.4. Radiometer RS-232 Phono Connector: Signal Descriptions.................................................................................................................73
7.5. Interfacing with the S2000 Elite using original S2000 I/Os....................................................................................................................74
8. LED Light Ring..................................................................................................................................................... 75
9. Clearing Audible Alarm........................................................................................................................................ 76
10. Remote Automated Control Requirements ....................................................................................................... 77
10.1. Com Port Configuration......................................................................................................................................................................78
10.2. RS232 Message Format and Protocol................................................................................................................................................79
11. StepCure®......................................................................................................................................................... 80
11.1. StepCure Profiles...............................................................................................................................................................................81
11.2. StepCure Elements............................................................................................................................................................................82
11.3. Sample Profiles..................................................................................................................................................................................91
12. Routine Care and Maintenance......................................................................................................................... 94
12.1. Replacing the External Fuses ............................................................................................................................................................95
12.2. Replacing the Air Filter.......................................................................................................................................................................96

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12.3. Light Guide Cleaning .........................................................................................................................................................................97
13. Software Updates.............................................................................................................................................. 99
13.1. Software Update via S2000 Elite Touchscreen ................................................................................................................................100
13.2. Software Update via WEB UI...........................................................................................................................................................103
13.3. Software Update via USB ................................................................................................................................................................108
14. Technical Specifications.................................................................................................................................. 110
14.1. Mechanical Specifications................................................................................................................................................................111
14.2. Orientation.......................................................................................................................................................................................112
14.3. Exposure Specifications...................................................................................................................................................................113
14.4. Lamp Module................................................................................................................................................................................... 114
14.5. System Specifications......................................................................................................................................................................116
14.6. I/O Ports (including RS-232) ............................................................................................................................................................ 117
14.7. Environmental Conditions................................................................................................................................................................118
14.8. Radio specifications.........................................................................................................................................................................119
14.9. Noise and the OmniCure S2000 Elite...............................................................................................................................................120
14.10. Miscellaneous................................................................................................................................................................................122
15. Regulatory Compliance ................................................................................................................................... 123
15.1. FCC Part 15 Subpart B, Class A - Unintentional Radiators ..............................................................................................................124
15.2. FCC Part 15 Subpart C, Intentional Radiators.................................................................................................................................. 125
15.3. CE Marking......................................................................................................................................................................................126
15.4. WEEE Directive...............................................................................................................................................................................127
15.5. China RoHS..................................................................................................................................................................................... 128
15.6. Optical Safety Data.......................................................................................................................................................................... 129
16. Warranty .......................................................................................................................................................... 130
16.1. Replacement Lamp Warranty........................................................................................................................................................... 131
16.2. Returning your S2000 Elite to Excelitas Canada..............................................................................................................................132
17. Contact Information ......................................................................................................................................... 133

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1. S2000 Elite - User Guide
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
Trademarks
OmniCure®, Intelli-Lamp®, StepCure®and Intelli-Tap™ are trademarks of Excelitas Canada
Inc. All other product names are trademarks of their respective owners.
© Excelitas Canada Inc. 2021
All rights reserved
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system or translated into any language in any form by any means without the prior written
consent of Excelitas Canada Inc. Every effort has been made to insure information in this
manual is accurate; however, information in this manual is subject to change without notice
and does not represent a commitment on the part of the authors.
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1.1. Introduction
The OmniCure® S2000 Elite represents a new standard in UV Curing. It gives you the power,
control and reliability never before available in such a cost-effective UV curing system. The
S2000 Elite joins the Excelitas Canada family of light systems offering the same high level of
innovation, quality and reliability that our customers have come to expect. Since 1982,
OmniCure has combined next-generation optical engineering, state-of-the-art electronics and
fiber-optics to produce sophisticated technologies that employ light. Today Excelitas Canada is
a leading developer of light-based systems for sectors ranging from manufacturing to bio-
medicine and we are unmatched in our commitment to quality and service.
The heart of the OmniCure® S2000 Elite is a proprietary 200-watt mercury short arc lamp with
a 2000-hour guaranteed lifetime. This extended lifetime is made possible by the proprietary
technology incorporated into the design of the system. The lamp is mounted in an elliptical
reflector with a proprietary coating to provide excellent spectral and power output.
The S2000 Elite contains an iris as well as a mechanical precision shutter. The iris is
adjustable in 1% increments to provide exact amounts of light to your application. To set your
OmniCure S2000 Elite system at specific irradiance levels (W/cm2), we suggest adding the
OmniCure model R2000 handheld Radiometer to your OmniCure S2000 Elite system. Other
standard features incorporated in the S2000 Elite include:
•4.3” LCD touch screen display with all-new intuitive UI
•Identical spectrum and optical power as the original S2000
•Closed-Loop Feedback light delivery regulation
•Accessory and radiometry compatibility with original S2000 –OmniCure R2000, cure
site radiometer, light guides
•Intelli-Lamp technology (Lamp life, security, consistency)
•Precision shutter with 30 milliseconds light delivery response time
•Light delivery calibration to intensity (W/cm2) or optical power (W)
•Field swappable optical filters, choose from 7 different options
•WEB UI wireless remote control and monitoring from any device through ethernet
•Intelli-Tap™ NFC (Near Field Communication) used for Supervisor and Admin card
•Process security –ability to lock system to prevent process tampering
•Advanced StepCure® program
•USB 2.0 with speeds up to 12Mb/s
•PLC Controller capability
•PLC compatibility to original S2000 XLA –External PLC adapter and command set
•SD card for recording, saving and loading
•Field swappable lamps, between Standard and Surface Cure
•Cleanroom ready & compatible with exhaust duct attachment points
This guide describes how to assemble, use, and maintain the OmniCure S2000 Elite light-
curing spot lamp system safely and efficiently. Excelitas Canada prepared this user guide for
engineers, technicians, and manufacturing personnel. If you are new to operating ultraviolet
light-curing equipment, contact an OmniCure representatives to answer your questions before
using the equipment.

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We suggest that you read this manual to discover all features of the OmniCure S2000 Elite,
and how to use them.

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2. Safety Precautions
The S2000 Elite has been designed with safety in mind. Multiple failsafe mechanisms exist to
minimize risks on danger to the user. Some risks cannot be mitigated by the systems' design
and requires user precaution and understanding of all potential dangers. Please review the
Glossary of Symbols and Safety Precautions before proceeding with the use of this product.
To avoid exposure to high-intensity UV radiation, read and ensure you understand
the information in this user manual before assembling and operating the S2000 Elite
UV spot curing system.
•Glossary of Symbols
•Safety Precautions

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2.1. Glossary of Symbols
CAUTION - Risk of danger: consult accompanying documents.
CAUTION –Hot surface
WARNING - UV radiation hazard
WARNING –Eye damage may result from directly viewing ultraviolet radiation.
Protective eye shielding and clothing must be used at all times.
Input Signals
Input/Output Signals
Output Signals

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2.2. Safety Precautions
The S2000 Elite is equipped with two safety sensors to protect the user from accidental UV
exposure. In addition, please observe the following precautions during use. This Series of
cautions, warnings and dangers relate to the operation and maintenance of the S2000 Elite.
They are also presented throughout this User’s Guide where necessary.
•Disconnecting the main supply source is only possible by unplugging the
POWER cord.
•To reduce the risk of fire or shock, always replace the fuses with the same
type and rating. Always detach the POWER supply cord before attempting to
replace fuses!
•This unit contains HIGH VOLTAGE components. It is recommended that
ONLY QUALIFIED TECHNICAL PERSONNEL perform any testing or repairs.
•Only use detachable MAINS supply cord with adequate RATING supplied by
Excelitas Canada Inc. with the S2000 Elite unit. Using inadequate/lower
RATING MAINS supply cord in a manner not specified by Excelitas Canada,
the protection provided by the equipment may be impaired.
•Monitoring the unit during manual operation: The Level of UV energy
supplied by the S2000 Elite is sufficient to ignite flammable substances.
During manual operation, the unit must be attended at all times by a qualified
operator. The unit must not be left unattended while turned on. If an operator
leaves the work area of the unit, the POWER switch must be turned off.
•Monitoring the unit during automated operation: The Level of UV energy
supplied by the S2000 Elite is sufficient to ignite flammable substances.
Therefore, when the unit is operated unattended in an automated
environment, the user must provide an alarm function to indicate a malfunction
in the associated equipment used.
•Exposure to Mercury represents a health hazard to humans: When
unpacking or installing the lamp, always wear protective clothing and a face
mask. Operate lamp only in the S2000 Elite lamp housing. This prevents direct
viewing of the arc and in the case of lamp bursting, contains the lamp
particles. In the rare instance in which a lamp bursting occurs, and the
mercury content is released, the following safety precautions are
recommended: all personnel should be immediately evacuated from the area
to prevent inhalation of the mercury vapour. The area should be well ventilated
for a minimum of 30 minutes. Before cleaning up, ensure an approved
mercury respirator mask and non-porous gloves such as latex or rubber are
used. After the lamp housing elements have cooled, the mercury residue
should be collected with the use of a special absorbing agent available from
laboratory equipment suppliers.
•The method in which lamps are disposed of must comply with local rules &
regulations for disposal of hazardous materials. Lamps may be returned to
Excelitas Canada, providing they are returned in its original packaging.
Excelitas Canada will dispose of them in the appropriate manner.

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•Should this S2000 Elite unit be used in a manner not specified by Excelitas
Canada, the protection provided by the equipment may be impaired.
•The lamp module’s operational life can be significantly shortened if it is
handled incorrectly. Do not touch the bulb’s glass envelope or the inside
surface of the reflector. Skin oils can cause the lamp module to fail
prematurely.
•Any electronic equipment connected to the S2000 Elite must be IEC950
certified.
•Clean exterior of the unit with a water dampened cloth and simple detergent
only.
•UV emitted from this product. Avoid eye and skin exposure to unshielded
product.
•Ensure the light guide is properly inserted into the S2000 Elite before turning
on POWER to the unit. This will minimize the risk of exposure to the UV
radiation.
•Before opening the unit and handling the lamp module, allow the lamp module
to cool down completely (approximately 20 min).
•Possibly hazardous optical radiation emitted from this product. Do not stare
into operating lamp.
•Eye damage may result from directly viewing the light produced by the
lamp used in this product. Always use the UV protective eyewear supplied
with the unit and always turn the lamp off before removing lamp housing
cover.
•Never look into the light emitting end of the light guide. The light could
severely damage the cornea and retina of the eye if the light is observed
directly. Eye shielding must be used at all times as well as clothing to
protect exposed skin.
•UV protective eyewear must meet the following recommended optical
specifications: Spectral range 320-500 nm

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3. Getting Started
To get started, please reference the Quick-Start guide included with your S2000 Elite and
review the topics in this section.
•Box Contents
•System front and rear details
•Installing and Replacing the Lamp Module
•Inserting and Removing the Light Guide
•Installing the Optical Brand-Pass Filter
•Powering Up and Powering Down
•Operational, Lamp Off and Sleep Mode

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3.1. Box Contents
Every S2000 Elite UV Lamp Spot Curing Unit will come with the following items included in the
shipping box:
•UV Safety Glasses
•Foot Pedal Switch
•Lamp Housing Access Tool (fastened beneath the system housing)
•Grounded POWER Cord
•USB Type-B to Type-A Cable
•Quick-Start Guide
If a kitted version was purchased, the following will also be included in the box:
•Optical bandpass filter (Selected wavelength)
•A 200W lamp module
Any additional optional items purchased to customize the unit may also be present in the
system packaging or may be shipped in a separate packaging.
If your packaged unit is missing any of the above components, call Excelitas Canada Inc. at
905-821-2600 or 1-800-668-8752.

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3.2. System front and rear details
Front Panel
1. 4.3” LCD Touch Screen
Display
2. System, Light Guide and
CLF Status Indicator
3. Light Guide Port
4. NFC Contact Area
5. 5 Button Navigation
6. Start/Stop
7. SD Card Slot
8. Radiometer Calibration
Port

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Rear Panel
1. AC Receptacle and Dual
Fuse Holder
2. PLC Connector
3. Analog Jack (foot pedal)
4. USB Type-B
5. RJ45 Ethernet
6. Exhaust Fan Duct
Attachment
7. Exhaust Fan
8. Product Label
9. Exhaust Fan Port
10.Exhaust Fan Duct
Attachment

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3.3. Installing and Replacing the Lamp Module
The S2000 Elite comes with a choice of a standard or surface curing lamp. Please ensure that
the appropriate lamp type has been selected for your curing application. The part number of
the lamp module is available on the lamp box.
Part Number
Description
012-68000R
Standard Curing Lamp
012-69000R
Surface Curing Lamp
Please ensure that the AC POWER cord is disconnected from the unit.
Refer to Safety Precautions before proceeding
If the unit contains an existing lamp, ensure that the lamp module has cooled down
completely prior to opening the unit.
The S2000 Elite curing system can automatically detect and adjust its parameters for all lamp
options offered with the product.

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Figure 1: Lamp Housing Panel
1. Lamp Housing Side Panel
(door)
2. Hex Socket Screws
1. Loosen the two hex socket screws from the lamp housing side panel using the tool
provided (3mm Allen key) and remove the panel from the unit cover.
2. Carefully remove the lamp module from its container by holding either the ceramic
component or the lamp rim only, as shown in Figure 2.
3. Position the lamp as illustrated in Figure 2, facing towards the unit's front panel and the
POWER leads facing away from the unit. The lamp should be aligned so that the
leading edge of the reflector (lamp rim) fits into the mounting groove on the lamp holder
assembly.
The lamp module’s operational life can be significantly shortened if handled
incorrectly. Be sure only to handle the ceramic surfaces and the lamp rim. Do not
touch the bulb’s glass envelope or the inside surface of the reflector. Skin oils can
cause the lamp module to fail prematurely.
The lamp is sensitive to ESD. Wear ESD protective clothing when handling the lamp
to prevent ESD damage.

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Figure 2: Lamp Direction
1. Spring Clamp
2. Ceramic Component
3. Lamp Holder
4. Lamp Rim
5. Power Leads
1. Ensure that the middle body of the lamp is in position to fit into the spring clamp shown
in Figure 2.
2. Slide the lamp in until it snaps into the spring clamp. The leading edge of the reflector
(lamp rim) should fit snugly into the lamp holder recess.
3. Adjust or rotate the lamp to ensure that the right power lead is not in contact with any
part of the lamp holder. It should be centered within the lamp holder cut-out shown in
Figure 3.

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Figure 3: Lamp Orientation
1. Spring Clamp
2. Center Position
3. Right Power Lead
1. Locate the 6-pin Intelli-Lamp sensor connector at the rear of the lamp module and
connect it to its mate located on the top of the lamp-housing wall.
2. Tuck the Intelli-Lamp cables into the grommet shown in Figure 4 or else it may obstruct
the panel door from closing.
The Intelli-lamp connector will only attach in the correct orientation. If there are
difficulties attaching the connector, try rotating it by 180º.
If the Intelli-lamp connector is not installed correctly, the lamp will not strike and the
screen will display a Lamp Strike Error when POWER is turned on to the unit.

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Figure 4: Lamp Connections
1. Intelli-lamp Connector
2. Grommet
The power connector will only attach in the correct orientation. If there are difficulties
attaching the connector, try rotating it by 180º.

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Figure 5: Lamp Connections
1. Center Bar and Lead Within
the Cutout.
2. Power Connector
1. Locate power connector with two leads shown in Figure 5 and connect it to the mate
located on the side of the lamp-housing wall.
2. Replace the lamp housing side panel (door) and tighten the fastening hex screws
shown in Figure 1.
If the lamp housing panel is not secured completely, the system will not turn on.
If an incompatible lamp has been installed in the unit, the system will not strike the
lamp.
Blank Filter 019-00392R is only compatible with Surface Cure lamp 012-69000R.
Using a Blank Filter with Standard lamp 012-68000R is not supported. Using this
unsupported configuration may result in system errors if intensity is set too high and
will accelerate Light Guide and System degradation. This configuration is not
supported by the System and Light Guide warranty.