Expion360 EX-AURA002 User manual

1
Expion360 AURA Manual
Rev A
03/13/2023
USER MANUAL
EX-AURA001
EX-AURA002

2
Expion360 AURA Manual
Rev A
03/13/2023
DISCLAIMER
While every precaution has been taken to ensure the accuracy of the contents of this guide, Expion360
assumes no responsibility for errors or omissions. Note as well that specifications and product functionalities
may change without notice.
IMPORTANT
Please be sure to read the entire manual before using the products. Misuse may result in damaging the
products, causing harm, or incurring serious injury. Read this manual in its entirety before using the products.
Instead of saving this manual, check this manual on the Expion360 website for any updates and future
reference.
https://expion360.com/pages/customer-support
ABOUT US
•Safety
Expion360 lithium batteries use lithium iron phosphate (LiFePO4/LFP) chemistry, which is the best choice for
RV, marine, and off-grid power storage applications, because of its high degree of safety and long cycle life.
•Quality
With all the Li-ion players in the market, Expion360 strives to ensure that our products meet the highest quality
standards to maintain our advantage over the competition. Expion360 battery uses cylindrical 26650,
stainless steel encased LiFePO4 cells. The cells are UL 1642 recognized (File No. MH64383). They are
certified to the highest standard in safety and performance. Instead of soldering, all internal cables are
mechanically connected to reduce resistance and ensure robust connections.
The Expion360 proprietary case contains internal structural support to protect the battery pack and BMS
inside from the effects of vibration and movement. The innovative oversized terminals and bus bars provide
substantial electrical connections to accommodate high ampacity cables.
•Service
The Expion360 technical support department has industry experts on standby to assist every valuable
customer, in every way we can. For assistance with our products, contact us by phone or email any weekday
during business hours and receive help from the best technical support in the industry.
[e-mail]
[phone]
Monday-Friday except for holidays
8 am - 4 pm PST

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Expion360 AURA Manual
Rev A
03/13/2023
Please Read Each Warning Carefully to Prevent Damage to the Unit and Injury to Operators.
Ignoring Warnings Voids Warranty.
WARNINGS:
•DO NOT connect non-compatible batteries to the unit.
•DO NOT drop the unit.
•DO NOT open the unit.
•DO NOT short-circuit the unit.
•DO NOT block vents of the unit.
•DO NOT attempt to repair by non-certified parties.
•DO NOT insert any foreign objects into any openings.
•DO NOT use any third-party electrical parts with the unit.
•DO NOT expose the unit to dirt, fire, liquid, extremely hot, or extremely cold.
•DO NOT operate/store the unit outside the stated specifications of the manual.

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Expion360 AURA Manual
Rev A
03/13/2023
Contents
DISCLAIMER ................................................................................................................................................... 2
IMPORTANT ................................................................................................................................................... 2
ABOUT US ...................................................................................................................................................... 2
WARNINGS: .................................................................................................................................................... 3
1. Overview ................................................................................................................................................. 5
1.1 Parts and Accessories ............................................................................................................................ 5
1.2 Unit Diagram .......................................................................................................................................... 6
1.3 Display................................................................................................................................................... 7
1.4 Installation............................................................................................................................................. 8
2. Specifications - AURA Powercap 600 ........................................................................................................ 10
3. Operation .............................................................................................................................................. 11
3.1 Initialization ......................................................................................................................................... 11
3.2 Charging .............................................................................................................................................. 11
3.3 Discharging.......................................................................................................................................... 12
3.4 Storage................................................................................................................................................ 12
3.5 Warning ............................................................................................................................................... 13
3.6 Trouble Shooting .................................................................................................................................. 13
4. Bluetooth and App .................................................................................................................................. 13
5. Warranty................................................................................................................................................ 14
WARRANTY DISCLAIMER .............................................................................................................................. 14
LEGAL RIGHTS.............................................................................................................................................. 14
CLAIM .......................................................................................................................................................... 14

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Expion360 AURA Manual
Rev A
03/13/2023
1. Overview
1.1 Parts and Accessories
•In the Box
1x
Portable Power Station Module
2x
Portable Mounting Bracket
1x
7A AC Charger
2x
Stationary Mounting Bracket
1x
MPPT Charging Cable Adapter
2x
M8 PH3 Screws
1x
Thank You Card
4x
Hex Screws
•Tools
Required: Torque Wrench, 13mm Socket, 2mm HEX Wrench
Optional: 1/2 Socket, 14mm Wrench, 9/16 Wrench, PH3 Driver, Drill
•Accessories
The accessories below are not included. Can be purchased separately.
1. Mounts
AURA Powercap 600
G24 battery Single Mounting Kit (EX-G24-TDS)
AURA Powercap 800
G27 battery Single Mounting Kit (EX-G24-TDS)
2. Solar Chargers
AURA Powercap 600
120W Solar Charging Kit, including:
120W Portable Solar Panel (EX-PSP-120W)
10A MPPT Solar Charger (EX-10ASC)
AURA Powercap 800
30A MPPT Solar Charger (EX-30ASC)
3. Cables
Solar Panel Extension Cable – 8ft (EX-CA-SAE001)
Solar Panel Extension Cable – 16ft (EX-CA-SAE002)

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Expion360 AURA Manual
Rev A
03/13/2023
1.2 Unit Diagram
•Front View
•Back View
1
PD Port
7
Power Switch
2
USB-C Port
8
Display
3
USB-A Port
9
Mounting Bracket Nut Insert
4
12V DC Port
10
Vent
5
DC/Converter Switch
11
110V AC Output
6
Input Port
12
AC/Inverter Switch

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Expion360 AURA Manual
Rev A
03/13/2023
1.3 Display

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Expion360 AURA Manual
Rev A
03/13/2023
1.4 Installation
AURA Powercap 600 Portable Power Station 600W Module is Only Compatible with Expion360
Group 24 batteries.
AURA Powercap 800 Portable Power Station 800W Module is Only Compatible with Expion360
Group 27 batteries.
•Portable Installation
Before installation, make sure all the switches are in the OFF position (flush and LED off).
Do Not tighten two terminals at the same time.
P1
Make sure Aura and the Expion360 battery are in the same orientation. The POSITIVE terminal of Aura
must align the
POSITIVE
terminal ○ 1on the battery. The anti-
fool feature on Aura and battery
(highlighted in the detail view) helps the correct alignment. If Aura is not resting securely on the battery,
stop installing. Turn Aura 180° and check the alignment before proceeding.
P2
Insert M8 screw ○ 2 into each terminal.
Use a 13mm Socket to tighten screws to 8lb-ft/96lb-in (10.85Nm). Do not overtight.
P3
Insert the Portable Mounting Bracket ○ 3 on each side.
P4
Tight the bracket with HEX screws ○ 4 on each side to 30lb-in (3.5Nm). Do not overtight.
P5
Snap the dust cover ○ 5 back to each terminal.
Follow the same procedure for installing AURA Powercap 800 with Expion360 Group 27 batteries.

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Expion360 AURA Manual
Rev A
03/13/2023
•Stationary Installation
AURA Powercap 600 Portable Power Station 600W Module is Only Compatible with Expion360
Group 24 batteries.
AURA Powercap 800 Portable Power Station 800W Module is Only Compatible with Expion360
Group 27 batteries.
Before installation, make sure all the switches are in the OFF position (flush and LED off).
Do Not tighten two terminals at the same time.
S1
Replace the Portable Mounting Bracket with the Stationary Mounting Bracket. Then follow the same
procedure from P1 to P5.
S2
Slightly lift one side.
Insert the T-bolt through the tab on the Mounting Base Plate, the Stationary Mounting Bracket, and a
flat washer. Loosely tight the nut.
Do the same on another side.
S3
Lay the unit flat and tighten the nuts on both sides using a 14mm or 9/16” wrench. Do not over-tight.
S4
Before securing the fully assembled unit, Leave at least 2in (5cm) from each side to the closest objects.
Make sure the installation location is vented and above 32°F (0°C).
S5
The installation orientation is limited to upward only. Do not install the unit on its side or upside down.
Fasteners for securing the Mounting Base Plate are not included. Depending on the different types of
surfaces, use the proper fasteners. Drill pilot holes if needed and follow the fastener manufacturer's
guide.
Follow the same procedure for installing AURA Powercap 800 with Expion360 Group 27 batteries.

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Expion360 AURA Manual
Rev A
03/13/2023
2. Specifications - AURA Powercap 600
General
Unit Dimensions
(Power Module Only)
10.2 in * 6.9 in * 3.8 in
(258 mm * 177 mm * 97 mm)
Install Dimensions
(With EX-G24 Battery Only)
10.6 in * 6.9 in * 12.1 in
(270 mm * 177 mm * 306 mm)
Unit Weigh
(Power Module Only)
6 lb
(2.8 kg)
Install Weigh
(With EX-G24 Battery)
25 lb (11.5 kg) with EX-G24-60C
30 lb (13.7 kg) with EX-G24-80C
31 lb (14.2 kg) with EX-G24-95XDP
Idle Power Loss
≤ 10 W
Communication
Build-in Display / BT
Operating Temperature
-4 °F to 104 °F (-20 °C to 40 °C)
Cooling
Push-Pull Fans
Charging
Charging Temperature
32 °F to 104 °F (0 °C to 40 °C)
AC Charger
100 W
Solar Charger (not Included)
120 W
DC Input
Nominal Voltage
12.8 V
Rated Current
80 A @ 12 V
Compatible Battery
EX-G24-60C/80C/95XDP
DC Output
12 V DC Port
120 W (12 V 10 A)
USB-A
15 W (5 V 3 A)
USB-C / Type-C
15 W (5 V 3 A)
Power Delivery (PD) 3.0
100 W (5/9/15 V 3 A, 20 V 5 A)
AC Output
Nominal Voltage
110 Vac
Nominal Frequency
60 Hz
Rated Power
600 W @ 77°F (25 °C)
Surge
660 W (3 s) / 900 W (50 ms)
Protection
DC Input Over Current
110 A
DC Input Low Voltage
10.6 V
DC Input Over Voltage
15.0 V
AC Output Over Current
6 Aac
Input Short Circuit
Internal Fused
Output Short Circuit
Programmed
Display
Current Tolerance
± 1 A