Extech Instruments EX540-NIST User manual

User Manual
Wireless TRMS Multimeter
Model EX540
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AdditionalUserManualTranslationsavailableatwww.extech.com

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Introduction
This meter measures AC/DC Voltage, AC/DC Current, Resistance, Capacitance, Frequency
(electrical & electronic), Duty Cycle, Diode Test, and Continuity plus Thermocouple Temperature. It
can store and recall data. It features a waterproof, rugged design for heavy duty use. This meter can
transmit data wirelessly when linked to a PC. Proper use and care of this meter will provide many
years of reliable service.
Safety
This symbol adjacent to another symbol, terminal or operating device indicates
that the operator must refer to an explanation in the Operating Instructions to
avoid personal injury or damage to the meter.
This WARNING symbol indicates a potentially hazardous situation, which if not
avoided, could result in death or serious injury.
This CAUTION symbol indicates a potentially hazardous situation, which if not
avoided, may result damage to the product.
This symbol advises the user that the terminal(s) so marked must not be
connected to a circuit point at which the voltage with respect to earth ground
exceeds (in this case) 1000 VAC or VDC.
This symbol adjacent to one or more terminals identifies them as being associated
with ranges that may, in normal use, be subjected to particularly hazardous
voltages. For maximum safety, the meter and its test leads should not be handled
when these terminals are energized.
This symbol indicates that a device is protected throughout by double insulation or
reinforced insulation.
PER IEC1010 OVERVOLTAGE INSTALLATION CATEGORY
OVERVOLTAGE CATEGORY I
Equipment of OVERVOLTAGE CATEGORY I is equipment for connection to circuits in which
measures are taken to limit the transient overvoltages to an appropriate low level.
Note – Examples include protected electronic circuits.
OVERVOLTAGE CATEGORY II
Equipment of OVERVOLTAGE CATEGORY II is energy-consuming equipment to be supplied from
the fixed installation.
Note – Examples include household, office, and laboratory appliances.
OVERVOLTAGE CATEGORY III
Equipment of OVERVOLTAGE CATEGORY III is equipment in fixed installations.
Note – Examples include switches in the fixed installation and some equipment for industrial use with
permanent connection to the fixed installation.
OVERVOLTAGE CATEGORY IV
Equipment of OVERVOLTAGE CATEGORY IV is for use at the origin of the installation.
Note – Examples include electricity meters and primary over-current protection equipment
WARNING
CAUTION
MAX
1000V

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SAFETY INSTRUCTIONS
This meter has been designed for safe use, but must be operated with caution. The rules listed below
must be carefully followed for safe operation.
1. NEVER apply voltage or current to the meter that exceeds the specified maximum:
Input Protection Limits
Function Maximum Input
V DC or V AC 1000VDC/AC rms
mA AC/DC 500mA 1000V fast acting fuse
A AC/DC 10A 1000V fast acting fuse (20A for 30 seconds max
every 15 minutes)
Frequency, Resistance, Capacitance,
Duty Cycle, Diode Test, Continuity 1000VDC/AC rms
Temperature 1000VDC/AC rms
Surge Protection: 8kV peak per IEC 61010
2. USE EXTREME CAUTION when working with high voltages.
3. DO NOT measure voltage if the voltage on the "COM" input jack exceeds 1000V above earth
ground.
4. NEVER connect the meter leads across a voltage source while the function switch is in the
current, resistance, or diode mode. Doing so can damage the meter.
5. ALWAYS discharge filter capacitors in power supplies and disconnect the power when making
resistance or diode tests.
6. ALWAYS turn off the power and disconnect the test leads before opening the covers to replace
the fuse or batteries.
7. NEVER operate the meter unless the back cover and the battery and fuse covers are in place
and fastened securely.
8. If the equipment is used in a manner not specified by the manufacturer, the protection provided
by the equipment may be impaired.

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Controls and Jacks
1. 40,000 count LCD display
2. STORE(<RECALL) button
3. MAX/MIN (-) button
4. MODE button
5. RANGE(SETUP) button
6. Function switch
7. mA, µA and 10A input jacks
8. COM input jack
9. Positive input jack
10. Backlight button
11. EXIT(AC+DC) button
12. HOLD(PEAKHOLD>) button
13. REL (+) button
Note: Tilt stand and battery compartment are on rear of unit.
Symbols and Annunciators
•))) Continuity
Diode test
Battery status
n nano (10-9) (capacitance) 
µ micro (10-6) (amps, cap)
m milli (10-3) (volts, amps)
A Amps
k kilo (103) (ohms)
F Farads (capacitance)
M mega (106) (ohms) RF transmitter active
 Ohms PEAK Peak Hold
Hz Hertz (frequency) V Volts
% Percent (duty ratio) Relative
AC Alternating current AUTO Autoranging
DC Direct current HOLD Display hold
ºF Degrees Fahrenheit ºC Degrees Centigrade
MAX Maximum MIN Minimum
N0. Serial number S second
SET Set up parameter AC+DC Alternating current + Direct current
TRMS True RMS STO Store
RCL Recall AUTO Auto Range
Auto Power off enabled Backlight
1
2
3
4
5
6
7
13
12
11
10
9
8

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Operating Instructions
WARNING: Risk of electrocution. High-voltage circuits, both AC and DC, are very dangerous and
should be measured with great care.
1. ALWAYS turn the function switch to the OFF position when the meter is not in use.
2. If “OL” appears in the display during a measurement, the value exceeds the range you have
selected. Change to a higher range.
DC VOLTAGE MEASUREMENTS
CAUTION: Do not measure DC voltages if a motor on the circuit is being switched ON or OFF.
Large voltage surges may occur that can damage the meter.
1. Set the function switch to the VDC position.
2. Insert the black test lead banana plug into the negative COM jack.
Insert the red test lead banana plug into the positive Vjack.
3. Touch the black test probe tip to the negative side of the circuit.
Touch the red test probe tip to the positive side of the circuit.
4. Read the voltage in the display.
AC VOLTAGE (FREQUENCY, DUTY CYCLE) MEASUREMENTS
WARNING: Risk of Electrocution. The probe tips may not be long enough to contact the live parts
inside some 240V outlets for appliances because the contacts are recessed deep in the outlets. As
a result, the reading may show 0 volts when the outlet actually has voltage on it. Make sure the
probe tips are touching the metal contacts inside the outlet before assuming that no voltage is
present.
CAUTION: Do not measure AC voltages if a motor on the circuit is being switched ON or OFF.
Large voltage surges may occur that can damage the meter.
1. Set the function switch to the VAC/Hz/% position.
2. Insert the black test lead banana plug into the negative COM jack.
Insert red test lead banana plug into the positive Vjack.
3. Touch the black test probe tip to the neutral side of the circuit.
Touch the red test probe tip to the “hot” side of the circuit.
4. Read the voltage in the main display and the frequency in the right
auxiliary display
5. Press the MODE button to indicate “Hz”.
6. Read the frequency in the main display.
7. Press the MODE button again to indicate “%”.
8. Read the % of duty cycle in the main display.
9. With ACV in the main display, press EXIT for 2 seconds to measure AC+DC.

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mV VOLTAGE MEASUREMENTS
CAUTION: Do not measure mV voltages if a motor on the circuit is being switched ON or OFF.
Large voltage surges may occur that can damage the meter.
1. Set the function switch to the mV position.
2. Press the MODE button to indicate “DC” or “AC”, or in AC range press EXIT for
two seconds and chose ”AC+DC”
3. Insert the black test lead banana plug into the negative COM jack.
Insert the red test lead banana plug into the positive Vjack.
4. Touch the black test probe tip to the negative side of the circuit. Touch the red
test probe tip to the positive side of the circuit.
5. Read the mV voltage in the main display.
6. With AC mV in the main display, press EXIT for 2 seconds to measure AC+DC.
DC CURRENT MEASUREMENTS
CAUTION: Do not make 20A current measurements for longer than 30 seconds. Exceeding 30
seconds may cause damage to the meter and/or the test leads.
1. Insert the black test lead banana plug into the negative COM jack.
2. For current measurements up to 4000µA DC, set the function switch to the µA
position and insert the red test lead banana plug into the µA/mA jack.
3. For current measurements up to 400mA DC, set the function switch to the mA
position and insert the red test lead banana plug into the µA/mA jack.
4. For current measurements up to 20A DC, set the function switch to the 10A/HZ/%
position and insert the red test lead banana plug into the 10A jack.
5. Press the MODE button to indicate “DC” on the display.
6. Remove power from the circuit under test, then open up the circuit at the point
where you wish to measure current.
7. Touch the black test probe tip to the negative side of the circuit.
Touch the red test probe tip to the positive side of the circuit.
8. Apply power to the circuit.
9. Read the current in the display.

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AC CURRENT (FREQUENCY, DUTY CYCLE) MEASUREMENTS
CAUTION: Do not make 20A current measurements for longer than 30 seconds. Exceeding 30
seconds may cause damage to the meter and/or the test leads.
1. Insert the black test lead banana plug into the negative COM jack.
2. For current measurements up to 4000µA AC, set the function switch to the µA
position and insert the red test lead banana plug into the µA/mA jack.
3. For current measurements up to 400mA AC, set the function switch to the mA
position and insert the red test lead banana plug into the µA/mA jack.
4. For current measurements up to 20A AC, set the function switch to the 10A/HZ/%
position and insert the red test lead banana plug into the 10A jack.
5. Press the MODE button to indicate “AC” on the display.
6. Remove power from the circuit under test, then open up the circuit at the point
where you wish to measure current.
7. Touch the black test probe tip to the neutral side of the circuit.
Touch the red test probe tip to the “hot” side of the circuit.
8. Apply power to the circuit.
9. Read the current in the display. In the 10AAC range, right auxiliary display frequency.
10. Press and hold the MODE button to indicate “Hz”.
11. Read the frequency in the display.
12. Momentarily press the MODE button again to indicate “%”.
13. Read the % duty cycle in the display.
14. Press and hold the MODE button to return to current measurement.
10. With ACA in the main display, press EXIT for 2 seconds to measure AC+DC.
RESISTANCE MEASUREMENTS
WARNING: To avoid electric shock, disconnect power to the unit under test and discharge all
capacitors before taking any resistance measurements. Remove the batteries and unplug the line
cords.
1. Set the function switch to the ΩCAPposition.
2. Insert the black test lead banana plug into the negative COM jack.
Insert the red test lead banana plug into the positive jack.
3. Press the MODE button to indicate “”on the display.
4. Touch the test probe tips across the circuit or part under test. It is best to
disconnect one side of the part under test so the rest of the circuit will not
interfere with the resistance reading.
5. Read the resistance in the display.

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CONTINUITY CHECK
WARNING: To avoid electric shock, never measure continuity on circuits or wires that have
voltage on them.
1. Set the function switch to the ΩCAP position.
2. Insert the black lead banana plug into the negative COM jack.
Insert the red test lead banana plug into the positive jack.
3. Press the MODE button to indicate“ "and “Ω”on the display
4. Touch the test probe tips to the circuit or wire you wish to check.
5. If the resistance is less than approximately 35, the audible signal will sound. If
the circuit is open, the display will indicate “OL”.
DIODE TEST
1. Set the function switch to the ΩCAP position.
2. Insert the black test lead banana plug into the negative COM jack and the red
test lead banana plug into the positive Vjack.
3. Press the MODE button to indicate“ “ and “V” on the display.
4. Touch the test probes to the diode under test. Forward voltage will typically
indicate 0.400 to 0.700V. Reverse voltage will indicate “OL”. Shorted devices will
indicate near 0V and an open device will indicate “OL” in both polarities.
CAPACITANCE MEASUREMENTS
WARNING: To avoid electric shock, disconnect power to the unit under test and discharge all
capacitors before taking any capacitance measurements. Remove the batteries and unplug the
line cords.
1. Set the rotary function switch to the ΩCAP position.
2. Insert the black test lead banana plug into the negative COM jack.
3. Insert the red test lead banana plug into the positive Vjack.
4. Press the MODE button to indicate “F”
5. Touch the test leads to the capacitor to be tested.
6. Read the capacitance value in the display

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TEMPERATURE MEASUREMENTS
1. Set the function switch to the Temp position.
2. Insert the Temperature Probe into the input jacks, making sure to observe the
correct polarity.
3. Press the MODE button to indicate “ºF” or “ºC”
4. Touch the Temperature Probe head to the part whose temperature you wish
to measure. Keep the probe touching the part under test until the reading
stabilizes (about 30 seconds).
5. Read the temperature in the display.
Note: The temperature probe is fitted with a type K mini connector. A mini connector to banana
connector adaptor is supplied for connection to the input banana jacks.
FREQUENCY (DUTY CYCLE) MEASUREMENTS (ELECTRONIC)
1. Set the rotary function switch to the Hz/% position.
2. Insert the black lead banana plug into the negative COM jack and the red test lead banana
plug into the positive Hz jack.
3. Touch the test probe tips to the circuit under test.
4. Read the frequency on the display.
5. Press the MODE button to indicate “%”.
6. Read the % duty cycle in the display.
% 4 – 20mA MEASUREMENTS
1. Set up and connect as described for DC mA measurements.
2. Set the rotary function switch to the 4-20mA% position.
3. The meter will display loop current as a % with 0mA=-25%, 4mA=0%, 20mA=100%, and
24mA=125%.
AUTORANGING/MANUAL RANGE SELECTION
When the meter is first turned on, it automatically goes into AutoRanging. This automatically selects
the best range for the measurements being made and is generally the best mode for most
measurements. For measurement situations requiring that a range be manually selected, perform
the following:
1. Press the RANGE key. The “AUTO” display indicator will turn off.
2. Press the RANGE key to step through the available ranges until you select the range you want.
3. To exit the Manual Ranging mode and return to Autoranging, press EXIT
Note: Manual ranging does not apply for the Temperature functions.
MAX/MIN
1. Press the MAX/MIN key to activate the MAX/MIN recording mode. The display icon "MAX" will
appear. The meter left auxiliary display will display and hold the maximum reading and will
update only when a new “max” occurs. The display icon "MIN" will appear. The right auxiliary
display meter will display and hold the minimum reading and will update only when a new “min”
occurs.
2. To exit MAX/MIN mode press EXIT

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RELATIVE MODE
The relative measurement feature allows you to make measurements relative to a stored reference
value. A reference voltage, current, etc. can be stored and measurements made in comparison to
that value. The displayed value is the difference between the reference value and the measured
value.
1. Perform the measurement as described in the operating instructions.
2. Press the REL button to store the reading in the display and the "▲" indicator will appear on
the display.
3. The Right auxiliary display displays the initial reading (the stored value)
4. The Left auxiliary display displays the actual currently measured value.
5. Main display displays the Relative value (currently measured value minus the stored value).
DISPLAY BACKLIGHT
Press the key to turn the backlight on. The backlight will automatically turn off after SET time.
Press the EXIT button to exit the backlight on mode.
HOLD
The hold function freezes the reading in the display. Press the HOLD key momentarily to activate or
to exit the HOLD function.
PEAK HOLD
The Peak Hold function captures the peak AC or DC voltage or current. The meter can capture
negative or positive peaks as fast as 1 millisecond in duration.
Set the rotary dial to your preferred setting. Press and Hold the HOLD button for 3 seconds and
release. Now momentarily press the HOLD button, “PEAK” will appear along with “MAX” that will
display in left auxiliary display and MIN” will display in right auxiliary display. Momentarily press
the HOLD button again and “PEAK Hold” will appear. The meter will update the dispay each time a
higher or lower peak occurs. Press the EXIT button to exit the PEAK mode. Auto Power Off
feature will be disabled automatically in this mode.
DATA STORAGE
1. Set the function switch to the measurement function desired.
2. Press the STORE button to enter the STORE function. The left upper aux display indicates the
current storage location (0000 to 9999). New measurements will begin storing into the next
location.
3. Press the PEAKHOLD button to change into the initial storage number 0000. (Press it again to
change back). On the right upper aux display shows XXXX which states how many current
storage locations are used.
4. Press STORE button again to enter into recording interval time set up function.
5. The left upper aux display indicates 0000 S, which is the recording sample rate; use the + & -
buttons to select the sample rate desired (0 to 255 sec)
6. Set the sample rate to 0000 S for manual recording. In this mode, each press of the STORE
button will save one measurement reading.
7. Set the sample rate to 1 to 255 S for automatic recording. In this mode, pressing the STORE
button will start data recording at the set sample rate.
8. Press the EXIT button to end the recording session.