Extor 4100R5 User manual

OPERATION, MAINTENANCE, AND
INSTALLATION
EXTOR 4100R5

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TABLE OF CONTENTS
TABLE OF CONTENTS ......................................................................................................................................... 2
BASIC INFORMATION......................................................................................................................................... 3
EU - DECLARATION OF CONFORMITY................................................................................................................ 5
SAFETY INSTRUCTIONS ...................................................................................................................................... 6
TECHNICAL SPECIFICATIONS.............................................................................................................................. 7
DESCRIPTION OF FUNCTIONALITY..................................................................................................................... 9
EXTOR VACUUM-BLOWING SYSTEM............................................................................................................... 10
ACCEPTANCE INSPECTION............................................................................................................................... 11
DIMENSIONS.................................................................................................................................................... 12
INSTALLATION.................................................................................................................................................. 13
ASSEMBLY........................................................................................................................................................ 14
INSTALLATION OF THE FILTERS........................................................................................................................ 15
ALIGNMENT OF THE BLOWING OUTLET.......................................................................................................... 16
PRESSURIZED AIR CONNECTION...................................................................................................................... 17
ELECTRICAL CONNECTION ............................................................................................................................... 18
STARTING AND STOPPING THE EQUIPMENT................................................................................................... 19
SYSTEM CONTROL SETTINGS........................................................................................................................... 20
EXTERNAL CONNECTIONS................................................................................................................................ 23
A. EMPTYING THE COLLECTING BIN (WITH A CLOSING FLAP) ..................................................................... 24
B. OPERATION WITH A DROP-THROUGH ROTARY FEEDER (OPTIONAL) ..................................................... 25
MANUAL CLEANING (ACCESSORY) .................................................................................................................. 26
MAINTENANCE INSTRUCTIONS ....................................................................................................................... 27
REPLACEMENT OF MAIN FILTERS .................................................................................................................... 29
REPLACEMENT OF CONTROL FILTERS.............................................................................................................. 31
STORAGING...................................................................................................................................................... 32
TROUBLESHOOTING ........................................................................................................................................ 33
INSTRUCTIONS FOR RECYCLING AND DISPOSAL OF EXTOR VACUUM UNITS ................................................. 35
ACCESSORIES ................................................................................................................................................... 36
INSPECTION LIST.............................................................................................................................................. 37
WIRING DIAGRAMS
DOCUMENTS

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BASIC INFORMATION
IMPORTANT
Read this instruction manual carefully before you install, operate, or
service the EXTOR 4100 suction equipment.
This manual is part of the delivered product and should be stored
throughout the whole lifespan of the product. All amendments should be
appended to this manual. These instructions should be handed over to the
possible new user.
Follow the instructions of this manual. You can ensure that the equipment
functions properly by following the operation and maintenance
instructions.
This product has been designed and manufactured to comply with
the appropriate requirements of EU directives. In order to retain this
level of quality, competent personnel and original spare parts must
be used during installation, repairs, and maintenance. Extor Oy, the
manufacturer, gives technical assistance and supplies spare parts.
DOCUMENT DATA
Identification code: KH-4100r5______ Revision No. 01_______
Completion date: 2013-08-14______
Revision date: 2014-03-25______

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VACUUM UNIT DATA
Type
Extor 4100 R5______
Identification number
____________
In your communication with the producer please state the above
information.
BLOWER DATA
Frequency [Hz]
50
50/60
Overall efficiency [%]
77.6
68.7/68.0
Coupling method C –a channel is connected to the suction inlet of the
blower and the blower operates freely
Efficiency category
Static
Efficiency grade
76 70/70
Year of manufacture
2014
Manufacturer
Extor Oy
Business ID
1893921-9
Place of manufacture
Kotka, Finland
Model number
E10195-1
E10060-1
Frequency [Hz]
50
50/60
Motor input power [kW]
3.8
2.8/4.8
Flow rate [m/s]
15.0
13.0/15.4
Vacuum [Pa]
3080
2360/3300
Motor speed [rpm]
2870
2870/3440
Specific ratio
1.03
1.02/1.03

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EU - DECLARATION OF CONFORMITY
Manufacturer:
Extor Oy
Contact details of manufacturer:
P.O.BOX 11
FIN-48201 KOTKA
Takojantie 14
FIN-48220 KOTKA
FINLAND
Tel. [phone]
Fax [phone]
E-mail: [email protected]
www.extor.fi
Device type:
Extor 4100 R5
Identification number:
______
We declare that the suction unit Extor 4100
comply directive (2006/42/EC) on machinery and its enactment of national directive
requirements
SFS-EN ISO 12100
comply low voltage directive (2006/95/EY)
SFS-EN 60439-1 + A1:2005, SFS-EN 60439-3 + A1 + A2:2001, EN 60204-1
comply EMC‐ directive (2004/108/EY)
EN 61000-6-1:2007, EN 61000-6-2:2005, EN 61000-6-3:2007, EN 61000-6-4:2007
fulfils the Ecodesign Directive (2009/125/EU) and Commission regulation 327/2011
(EU) issued on the basis of the directive, concerning the ecological design of blowers
SFS-EN ISO 5801
The device bears the CE-marking since 2014
__ Kotka, Finland Timo Valkama, CEO

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SAFETY INSTRUCTIONS
Use only original spare parts.
Do not wash the equipment with water.
Do not operate the device without filters.
Do not use the device for the removal of fumes.
Disconnect the device from the mains before starting with maintenance works.
Discharge pressure from the compressed air lines of the equipment before starting with
maintenance works.
Engage the safety lock before starting with maintenance and repair works. The person
conducting the maintenance work should hold the key of the safety lock.
Use safety goggles, a respirator and safety gloves when servicing, operating or repairing
the equipment.
Do not vacuum water or any other liquid.
Do not vacuum sharp materials such as metal or glass, which could damage the filters.
Do not vacuum smoldering or burning materials.
Use the fire extinguishing equipment intended for electrical devices in case of fire.
IMPORTANT!
This device is designed for the removal and filtration of NON-EXPLOSIVE dry dust.
Use the device only for the applications described in this manual.
Follow the maintenance and safety instructions of this manual to ensure efficient and safe
operation of the device.

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TECHNICAL SPECIFICATIONS
Frequenzy [Hz]
50
50/60
Air volume [m3/h]
4800
4100/4800
Vacuum [Pa]
4800
3600/4800
Voltage [V]
400
400
Current [A]
12,3
6,9/12,3
Power [kW]
5,5
5,5
Noise level [dB]
75
70/75
Pressurized air [bar]
4 - 5
Consumption of pressurized air [l/m]
80 - 120
Pressurized air connection [mm]
8MM
Cleaning of filters
pneumatic
Voltage [V]
24
Main filters [m2]
filtering material
3 x 15
PTFE
EN 1822 class
E11
filtration level (MPPS)
> 95 %
Control filter [m2]
filtering material
16
micro
EN 1822 class
E11
filtration level (MPPS)
> 95 %
IP class
IP54
Weight [kg]
280
(368) With drop-through rotary
feeder

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0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000 6000
Air volume [m3/h]
Vacuum [Pa]
60 HZ
50 HZ
60 HZ
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000 6000
Air volume [m3/h]
Vacuum [Pa]
50 HZ

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DESCRIPTION OF FUNCTIONALITY
Suodatinpatruunat puhdistetaan
yksitellen. Suodattimesta suljetaan
imu ja johdetaan ilmaimpulssi
suodattimen sisään.
A drop-through rotary
feeder (option)
continuously discharges
while the suction
equipment is running.
Close off suction from the filter
you want to clean, and then shoot
a pressure impulse into the filter.
The pressure impulse removes
any dust that has accumulated on
the filter surface.
The suction air is guided
into the filter unit
tangentially.
The clean air can be used
for suction blowing, which
makes the dust removal
significantly more effective.
Some of the clean air is guided
through the control filter back into
the room air.
After the collecting bin is
full, the closing flap is
closed, and the collecting
bin can be emptied while
the suction equipment is
running (option).
Dust particles move on the
rim of the filter unit flange,
and about 80% of the dust
goes directly into the
collecting bin.
You can connect a hose to
the cleaning inlet for
manual vacuuming
(option).

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EXTOR VACUUM-BLOWING SYSTEM
Dust extraction efficiency can be increased by guiding MAX. 50% of filtered air back to the
target room.
For proper functioning of the vacuum-blowing system it is important to maintain sufficient
underpressure in the cleaned room. When using the system, an adjusting damper adjusts the
proper vacuum and blowing ratio for each individual case.
50 %
100 %
50 %
Adjusting damper
Direction
adjusted grills