Extra 200 User manual

SERVICE MANUAL
EXTRA 200
Doc. No: EA-07702
EXTRA
FLUGZEUGPRODUKTIONS-
UND VERTRIEBS-GMBH
SchwarzeHeide21
D-46569Hünxe,Germany
Tel: 49-28 58-91 37-0
Fax: 49-28 58-91 37-30

PAGE A
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
16 1. July 1996
17 1. July 1996
18 1. July 1996
19 1. July 1996
20 1. July 1996
21 1. July 1996
22 1. July 1996
23 1. July 1996
24 15. December 1999
25 1. July 1996
26 1. July 1996
27 15. December 1999
28 1. July 1996
29 1. July 1996
30 1. July 1996
31 1. July 1996
32 1. July 1996
33 1. July 1996
34 1. July 1996
35 1. July 1996
06 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
07 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
08 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
09 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
10 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
12 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. June 1997
10 1. July 1996
11 1. July 1996
12 1. July 1996
13 1. July 1996
14 1. July 1996
15 1. July 1996
16 1. July 1996
20 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 15. December 1999
11 15. December 1999
12 1. July 1996
13 1. July 1996
14 1. July 1996
24 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 1. July 1996
25 1 1. July 1996
2 1. July 1996
3 15. December 1999
4 15. December 1999
5 1. July 1996
6 15. December 1999
27 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 1. July 1996
11 1. July 1996
12 1. July 1996
Cover sheet 1. July 1996
A 15. December 1999
B 15. December 1999
C 15. December 1999
D 1. July 1996
E1. July 1996
F 1. July 1996
G 1. July 1996
H 1. July 1996
I 1. June 1997
01 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
02 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. June 1997
8 1. June 1997
03 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
04 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
05 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. June 1997
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 1. July 1996
11 1. July 1996
12 15. December 1999
13 1. July 1996
14 1. July 1996
15 1. July 1996
PAGE DATE: 15. December 1999

PAGE B
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
13 1. July 1996
14 1. July 1996
15 1. July 1996
16 1. July 1996
17 1. July 1996
18 1. July 1996
19 1. July 1996
20 1. July 1996
21 1. July 1996
22 1. July 1996
23 1. July 1996
24 15. December 1999
25 1. July 1996
26 15. December 1999
27 1. July 1996
28 1. July 1996
28 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 15. December 1999
11 1. July 1996
12 15. December 1999
13 1. July 1996
14 1. July 1996
14A 1. July 1996
15 15. December 1999
16 15. December 1999
17 1. July 1996
18 1. July 1996
19 1. July 1996
20 1. July 1996
21 1. July 1996
21A 1. July 1996
21B 1. July 1996
22 1. July 1996
23 1. July 1996
24 1. July 1996
25 1. July 1996
26 1. July 1996
27 1. July 1996
31 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 1. July 1996
32 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 15. December 1999
9 15. December 1999
9A 15. December 1999
10 1. July 1996
11 15. December 1999
33 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
34 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
51 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 15. December 1999
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 1. July 1996
10 1. July 1996
11 1. July 1996
12 1. July 1996
13 1. July 1996
14 1. July 1996
15 1. July 1996
16 1. July 1996
17 1. July 1996
18 1. July 1996
19 1. July 1996
20 1. July 1996
21 1. July 1996
22 1. July 1996
23 1. July 1996
24 1. July 1996
25 1. July 1996
26 1. July 1996
27 1. July 1996
28 1. July 1996
29 1. July 1996
30 1. July 1996
31 1. July 1996
32 1. July 1996
33 1. July 1996
34 1. July 1996
53 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
7 1. July 1996
8 1. July 1996
9 15. December 1999
10 1. July 1996
55 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 15. December 1999
7 15. December 1999
8 1. July 1996
9 1. July 1996
10 1. July 1996
11 1. July 1996
57 1 1. July 1996
2 1. June 1997
3 1. June 1997
4 15. December 1999
5 15. December 1999
5A 15. December 1999
6 15. December 1999
7 15. December 1999
8 15. December 1999
9 1. July 1996
10 1. July 1996
11 1. June 1997
12 1. June 1997
61 1 1. July 1996
2 1. July 1996
3 1. July 1996
72 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
PAGE DATE: 15. December 1999

PAGE C
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
79 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
5 1. July 1996
6 1. July 1996
91 1 1. July 1996
2 1. July 1996
3 1. July 1996
4 1. July 1996
95 1 1. July 1996
2 1. July 1996
PAGE DATE: 15. December 1999

PAGE D
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
Record of Revisions
Issue Date
Rev.
No. Date inserted by Issue Date
Rev.
No. Date inserted by
1 1. June 1997 1. June 1997 Extra
2 15. December 1999 15. December 1999 Extra

PAGE E
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
List of Service Bulletins
S
.
B
.
N
°
I
s
s
u
e
D
a
t
e
S
u
b
j
e
c
t
Serial N°
a
f
f
e
c
t
e
d
G
e
r
m
a
n
A
D
(
L
T
A
)
SB-300-1-97
11.06.1997
F
r
o
n
t
s
e
a
t
b
e
l
t
s
a
f
e
t
y
c
o
v
e
r
i
n
s
t
a
l
l
a
t
i
o
n
01 thr. 15
97-203

PAGE F
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
CONTENTS
Title Page
List of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-C
Record of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D
List of Service Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-G
Fax format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Group/Chapter title Chapter
GENERAL
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
How to Use the Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
AIRCRAFT
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Airworthiness Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Time Limits/Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
Dimensions and Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
Lifting and Shoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
Levelling and Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Towing and Taxiing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Parking, Mooring, Storage and Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIRFRAME SYSTEMS
Standard Practices - Airframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Equipment/Furnishings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flight Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Indication/Recording Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE G
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
STRUCTURES
Standard Practices and Structures - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PROPELLER
Propeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
POWER PLANT
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
OilSystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
MISCELLANEOUS
Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Special Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
CONTENTS

FAX MESSAGE
To: EXTRA-FLUGZEUGBAU GmbH Fax N°: .............................(49)-2858-913730
From: ............................................................
Address: .......................................................................................................................................
.....................................................................................................................................................
Tel. N°: ........................................................... Fax N°: ..........................................................
Aircraft Description:
Type: ........................ Serial No: .................
Flight hours: ............. Landings: ..................
O Standard Engine
O other (please specify)...............................
.................................................................
Equipment installed:
O GOMOLZIG endpipe silencer
O Electrical actuated rudder pedal adjust.
O Accelerometer DSA 12
O ELT Pointer 3000
O Fire extinguisher
O Air tow release
O Long range tank
Date: .............................................................
Detailed Description of Damage or Problem
PAGE H
PAGE DATE: 1. July 1996
O Smoke System
O P-1000 digital RPM indicator
O External power supply
O Heating system
O other (please specify)...............................
.................................................................

PAGE I
PAGE DATE: 1. June 1997
FAX MESSAGE
To: EXTRA-FLUGZEUGBAU GmbH Fax N°: .............................(49)-2858-913730
From: ............................................................
Address: .......................................................................................................................................
.....................................................................................................................................................
Tel. N°: ........................................................... Fax N°: ..........................................................
Aircraft Description:
Type: ........................ Serial No: .................
Flight hours: ............. Landings: ..................
O Standard Engine
O other (please specify)...............................
.................................................................
Equipment installed:
O GOMOLZIG endpipe silencer
O MTV-12-B-C/C183-17e 3-blade propeller
O Accelerometer DSA 12
O ELT Pointer 3000
O Fire extinguisher
Service Manual incl. Revisions up to N° .......
and Service Bulletins up to S.B. N° ..............
Maintenance instructions concerning optional
equipment (see CH. 95):
O GOMOLZIG endpipe silencer
O ELT Pointer 3000
O P-1000 digital RPM indicator
O External power supply
O Heating system
Existing Technical Documentation:
Flight Manual incl. Revisions up to N° .........
Language: .....................................................
Description of optional equipment (see
section 9):
O Accelerometer DSA 12
O ELT Pointer 3000
O P-1000 digital RPM indicator
O External power supply
Date: .............................................................
O P-1000 digital RPM indicator
O External power supply
O Heating system
O other (please specify)...............................
.................................................................
Notice:

CHAPTER 01
PAGE 1
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
Chapter 01
Introduction

CHAPTER 01
PAGE 2
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
TABLE OF CONTENTS
Chapter Title
01-00-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
01-00-01 Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
01-10-00 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CHAPTER 01
PAGE 3
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
01-00-00 GENERAL
According to the regulations of the FAR part 23, this service
manual provides educated maintenance staff with informa-
tion necessary for servicing, maintaining and repair of the
EXTRA 200. This manual contains a detailed description of
systems including time limits for the particular components,
troubleshooting and instructions for the performance of
inspection and maintenance work. The instructions, that are
necessary for disassembly, check, repair, maintenance or
overhaul of vendor equipment are not incorporated in this
manual. The modification instructions
("Umrüstanweisungen")of installedoptional equipmentshall
be collected in Chapter 95.
Use the following documents in connection with this service
manual:
Aircraft:
Pilot's Operating Handbook and Airplane Flight Manual
Parts Catalogue
Service Bulletins
Aircraft Record
Airplane Log Book and Engine Log Book
N O T E Check the following Airplane Log Book documents are
up-to-date and in accordance with current LBA regu-
lations. Since the regulations of other nations may re-
quire other documents and data, owner of exported
airplanes should check with their own aviation officials
to determine their individual requirements.
Carried in the airplane:
- Aircraft Airworthiness Certificate
- Aircraft Registration Certificate
- Aircraft Radio Station Licence
- Certificate of Insurance
- Weight and Balance Data Sheet and associated papers
- Equipment list

CHAPTER 01
PAGE 4
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
GENERAL
Engine: Lycoming AEIO-360-A1E
Operator's Manual (P/N:60297-21)
Service Letters, Bulletins and Instructions INDEX
Service Letters, Bulletins and Instructions
Manufacturer: TEXTRONLYCOMING
Williamsport Division, 652 Oliver
Street, Plant 17 701, USA
Propeller: MTV-12-B-C/C 183-17e (3-blade)
Operation- and Installation Manual E-124
Overhaul Manual and Parts List E-220
Service Bulletins
Manufacturer: MT-Propeller Entwicklung GmbH,
Airport Straubing, 94348 Atting,
Germany
Magneto: SLICK No. 4370 and 4372
Magneto Maintenance and Overhaul Manual
Service Bulletins (refer to Lycoming Service Letters,
Bulletins and Instructions INDEX)
Manufacturer: SLICKELECTRO
530 Blackhawk Part Avenue
Rockford, IL 61101 , USA
Inverted Oil System: CHRISTEN 801 Series (mod.)
Product Manual (P/N 03800.33)
Service Bulletins
Manufacturer: CHRISTENINDUSTRIES,INC.
1048 Santa Ana Valley Road
Hollister, California 95023, USA

CHAPTER 01
PAGE 5
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
Cleveland Wheels & Brakes
Maintenance Manual
Service Bulletins
Manufacturer: Parker Hannifin Corporation
1160 Center Road
Avon, Ohio 44011, USA
Other Vendor Equipment
(Vendor publication should be obtained directly from the
vendor.)
Operation- and Installation Manuals
Service Bulletins
01-00-01 Trade Marks
Even when the ware or brand names used in this manual are
not marked as registered trademarks, this does not mean, that
these names are free in the sense of trademark legislation.
GENERAL

CHAPTER 01
PAGE 6
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
PAGE DATE: 1. July 1996
01-10-00 SAFETY
To keep the security risks during the execution of the
inspection and maintenance work as low as possible, observe
the following points:
Inspection and maintenance work has to be carried out
only by qualified and authorized personnel.
The execution has to be in accordance with the respec-
tive national safety requirements.
Before beginning any work, this service manual has to be
read and understood. In case of doubt or lack of informa-
tion the manufacturer has to be contacted for advice.
The safety notes given in this manual are to be observed
unconditionally.
Refer to Chapter 02-10-06 for information concerning
safety notes.

PAGE DATE: 1. July 1996 CHAPTER 02
PAGE 1
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
Chapter 02
How to Use the Service Manual

PAGE DATE: 1. July 1996 CHAPTER 02
PAGE 2
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
TABLE OF CONTENTS
Chapter Title
02-00-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-00 MANUAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-01 Manual Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-02 Chapter Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-03 Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
02-10-04 Figure Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
02-10-05 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
02-10-06 Notes/Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
02-20-00 HANDLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-01 Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-02 Service Bulletins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-03 Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
02-20-04 Fax-Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PAGE DATE: 1. July 1996 CHAPTER 02
PAGE 3
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
02-00-00 GENERAL
The set-up of the manual, the chapters and the handling
correspond to the regulations of the Air Transport Associa-
tion of America, ATA Specification No. 100. Only the
numbering of the pages and the layout have been changed
to make working with this manual easier.
02-10-00 MANUAL DESCRIPTION
02-10-01 Manual Set-Up
The manual consists of groups, which are subdivided in
chapters. Additionally there are preceding pages, which
contain the List of Effective Pages, the Lists of Service
Bulletins and the Record of Revisions. In the list of chapters
the groups are marked by capital characters.
02-10-02 Chapter Set-Up
The chapter numbering system used in this manual repre-
sents the chapter set-up. It is a conventional dash-number
breakdown. The number is composed of three elements
which consist of two digits each:
02-10-02
chapter - section - subject
The first element shows the chapter (here: "How to Use the
Service Manual"). The second element shows the first
subdivision, which is called "section" (here: "MANUAL
DESCRIPTION"). The third element shows the "subject",
which is handled within the respective section (here: "Chap-
ter Set-Up"). The first three digits refer to the definitions of
the ATA Specification 100, where they exist; the other
digits are defined by the manufacturer. If a more detailed

PAGE DATE: 1. July 1996 CHAPTER 02
PAGE 4
EXTRA - FLUGZEUGBAU GmbH
SERVICE MANUAL EXTRA 200
breakdown is necessary, bold faced headlines like the
following are used:
Powerplant
02-10-03 Page Numbering
The page numbering begins at the coversheet of each
chapter with "Page 1". In contrast to the ATA Specification
100, the particular sections and subjects don't start with a
new numbering.
02-10-04 Figure Numbering
The figures are numbered in such a way that the first figure
in each chapter starts at "Figure 1".
Other manuals for 200
1
Other Extra Aircraft manuals

Extra
Extra 300LT User manual

Extra
Extra 300LX User manual

Extra
Extra 300L Quick setup guide

Extra
Extra 300LT Quick setup guide

Extra
Extra 300/SC User manual

Extra
Extra 300LT User manual

Extra
Extra 300L Quick setup guide

Extra
Extra 300LT User manual

Extra
Extra 200 Quick setup guide

Extra
Extra 300S Quick setup guide