extronics iSCANPS User manual

Document Number 416239(9) (See DDM for the latest Version)
For warranty information, refer to Terms and Conditions at http://www.extronics.com
©2020 Extronics Limited. This document is Copyright Extronics limited.
Extronics reserve the right to change this manual and its contents without notice, the latest version
applies.
Operating Manual
iSCANPS

2
Contents
1 iSCANPS product range overview ................................................................................................... 3
2 Important notes on operating instructions .................................................................................... 4
2.1 Safety information .................................................................................................................. 4
2.2 Notes on the operating instructions....................................................................................... 4
2.3 General notes of caution ........................................................................................................ 5
3 Product Information ....................................................................................................................... 7
3.1 Manufacturer.......................................................................................................................... 7
3.2 Certification............................................................................................................................. 7
3.3 Serial numbers ........................................................................................................................ 7
3.4 Technical data ......................................................................................................................... 8
3.5 Type numbers .......................................................................................................................10
4 Operating the power supply module............................................................................................11
4.1 Power supply design .............................................................................................................11
4.2 Pin assignment in the Ex e connection box...........................................................................12
4.3 Pin assignment in the Ex i connection box with RS232 interface .........................................13
4.4 Pin assignment in the Ex i connection box with USB interface.............................................14

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1 iSCANPS product range overview
iSCANX4C-1-P
1D & PDF corded scanner
iSCANX4C-CAB1
iSCANX4C-CAB2
RS232 connection cable
iSCANPS1
iSCANPS3
RS232 PSU module
iSCANX4C-CAB3
iSCANX4C-CAB4
USB connection cable
iSCANPS2
iSCANPS4
USB PSU module
iSCANX4C-1-Q
2D corded scanner
iSCANX4C-CAB1
iSCANX4C-CAB2
RS232 connection cable
iSCANPS5
iSCANPS7
RS232 PSU module
iSCANX4C-CAB3
iSCANX4C-CAB4
USB connection cable
iSCANPS6
iSCANPS8
USB PSU module
iSCANX4B-1-EXBS
Bluetooth base station
iSCANX4B-CAB5
iSCANX4B-CAB6
RS232 connection cable
iSCANPS1
iSCANPS3
RS232 PSU module
iSCANX4B-CAB9
iSCANX4B-CAB10
USB connection cable
iSCANPS2
iSCANPS4
USB PSU module

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2 Important notes on operating instructions
2.1 Safety information
Warnings are highlighted by a special symbol and a different font colour:
Danger
Non-compliance may result in life-threatening situations.
This warning must be heeded.
Warning
This type of warning concerns dangerous situations that may result in minor
injuries.
Info
Important and helpful notes and information.
2.2 Notes on the operating instructions
Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as
safety rules. If these are not heeded, normal operations within hazardous areas
cannot be guaranteed.
The notes contained in this manual are important for starting up and operating the product.
These instructions may be updated at any time. Extronics Limited reserves the right to make
changes to this document. Before they use the product, users must ensure that they have
the most up-to-date version of the operating instructions. To make sure this is the case,
please check Extronics’ website, www.extronics.com, or contact one of the company's staff.
The drawings contained in these operating instructions are for illustration purposes only and
may differ somewhat from the actual design.
No changes may be made to the device that were not intended or approved
by Extronics Limited.
If the handheld scanner is not used properly, the operating permission for hazardous areas
may lapse for the device in question.
Non-adherence to the instructions will void any warranty.
For the full commission of the handheld scanner, the programming information
contained in the manual issued by SICK AG (www.SICK.com) is also required.

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2.3 General notes of caution
Caution /
Notes
•The devices may only be operated when fully assembled.
•In hazardous areas, the devices must not be wiped or cleaned with a
dry cloth.
•The device must be switched off immediately if it is likely that it can
no longer be operated safely as a result of damaging impact or
general peculiarities (such as ingress of water or other fluids,
temperatures outside of the specified range, etc.).
•General statutory requirements or health and safety rules and
accident prevention guidelines and environmental laws must be
adhered to (e.g. the German Occupational Health and Safety
regulation).
•Users must not open the device.
•Users must not make any changes to the device. Components may
not be exchanged or replaced. If non-specified components are
used, explosion protection is no longer guaranteed.
•Ensure safe handling with firm footing and sufficient room for
movement.
•If the enclosure is in any way damaged the device must be removed
from the hazardous area immediately.
•In accordance with IEC 60079-19 and IEC 60079-17, operators of
electrical installation in hazardous areas are obliged to have them
serviced by qualified electricians.
•Do not insert any sharp objects into the enclosure or any other
openings of the handheld barcode scanner. Any openings at the
device may not be covered or blocked.
•The device and any accessories must be properly disposed of, i.e.
as legally specified, for example by a certified company.

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Notes on
installation
•Electrical plants are subject to certain regulations concerning
installation and operation (e.g. RL 99/92/EG, RL 94/9EG, or the
national rules such as
IEC 60 079-14 and VDE 0100).
•In the hazardous area it is the operator's responsibility to carry out
any repair and maintenance in compliance with applicable rules.
Caution
on laser
devices
Devices fitted with laser fall under standards US 21 CFR 1040.10 and
EN 60825- The laser's classification is stated on a plate affixed to the
device. Class 1 lasers are deemed inherently safe during normal use,
but users must not look directly into the light source. The following
declaration is required by American and international laws:
Usage of control elements, adaptations or the use of procedures that
differ from these instructions may result in a dangerous exposure to laser
beams.
Class 2 lasers use a visible low-voltage LED. As with any source of
bright light, such as the sun, the user should avoid looking directly into
the light. Brief exposure to a class 2 laser is deemed not dangerous.
Maintenance
Provided the device is operated and assembled according to instructions
and the ambient requirements are being met continuous maintenance is
not necessary.
Servicing
Operators of electric equipment in hazardous areas are obliged to have
them serviced by qualified electricians (IEC 60079-19 and IEC 60079-
17).
Repairs
Repairs may only be carried out by the manufacturer or by persons
trained and commissioned for this purpose by the manufacturer.
The device is closed ex-factory. It may only be opened in the factory by specifically
trained personnel.
Software
installation
For instructions on how to install the software at the PC please refer to
the manual issued by SICK.
Operation
Before operating the device, you must ensure that all necessary
components are available.
Outside
Operation
A housing around the iSCANPS is needed if it is used outside.
Notice the regulations concerning installation and operation.

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3 Product Information
3.1 Manufacturer
Extronics Limited
1 Dalton Way
Midpoint 18
Middlewich
CW10 0HU
3.2 Certification
3.3 Serial numbers
Serial key:
Year of manufacture
(2 numbers)
Serial number
(4 numbers)
Example:
190001
iSCANPSx:
II 2 G Ex eb q [ib IIC/IIB] IIC T4 Gb
II 2 D Ex tb [ib] IIIC T135 C Db
Ta=-25°C to 60°C
Test certificate
IBExU15ATEX1082
IECEx IBE 15.0022
Directive
2014/34/EU
Standards
EN IEC 60079-0:2018
EN 60079-5:2015
EN IEC 60079-7:2015/A1:2018
EN 60079-11:2012
EN 60079-31:2014
Protection rating
IP64

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3.4 Technical data
Non-intrinsically safe
power supply circuit:
•rated voltage
Un
DC +24 V ± 25 %
•power input
P
= ca. 3.7W (max. 7.1W)
iSCANPS1 and 2:
iSCANPS3 and 4:
•rated voltage
Un
AC 90 V to 253 V, 50 - 60 Hz
•power input
P
= ca. 4W (max. 16W)
Non-intrinsically safe
data circuit:
RS232
±12 V / 4 mA
RS422
+12 V / -7 V / 4 mA
USB
+5 V / 68 mA
Nominal data (RS232):
•maximum fault voltage
Um
253V
•maximum output voltage
Uo
4.9V
•maximum output current
Io
440mA
•maximum output power
Po
1.17W (trapezoidal
characteristic)
•maximum external capacitance
Co
Ex ib IIC: ≤113 µF
Ex ib IIB: ≤1000 µF
•maximum external inductance
Lo
Ex ib IIC: 0.10 mH (Co=0)
Ex ib IIB: 1.30 mH (Co=0)
iSCANPS1 and 3 (RS232 interface, output current 240mA):
iSCANPS5 and 7 (RS232 interface, output current 600mA):
•maximum fault voltage
Um
253V
•maximum output voltage
Uo
5,3V
•maximum output current
Io
1125mA
•maximum output power
Po
3.16W (trapezoidal
characteristic)
•maximum external capacitance
Co
Ex ib IIC: <68 µF (Lo=0)
Ex ib IIB: ≤1000 µF (Lo=0)
•maximum external inductance
Lo
Ex ib IIC: 0.1 mH (Co=0)
Ex ib IIB: 0.53 mH (Co=0)

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Nominal data (USB),
intrinsically safe supply
circuit:
There must be potential
equalization, intrinsically
safe circuit grounded!
iSCANPS2 and 4 (RS232 interface, output current 240mA):
•maximum fault voltage
Um
253V
•maximum output voltage
Uo
4.9V
•maximum output current
Io
440mA
•maximum output power
Po
1.17W (trapezoidal
characteristic)
•maximum external capacitance
Co
Ex ib IIC: <113 µF (Lo=0)
Ex ib IIB: ≤1000 µF (Lo=0)
•maximum external inductance
Lo
Ex ib IIC: 0.10 mH (Co=0)
Ex ib IIB: 1.30 mH (Co=0)
3.4.1.1
iSCANPS6 and 8 (RS232 interface, output current 600mA):
Nominal data (USB),
intrinsically safe data
circuit:
•maximum fault voltage
Um
253V
•maximum output voltage
UO
D+/D-
5,3V
•maximum output current
IO
D+/D-
1125mA
•maximum output power
PO
D+/D-
3.16W (trapezoidal
characteristic)
•maximum external capacitance
Co
Ex ib IIC: <68 µF (Lo=0)
Ex ib IIB: ≤1000 µF (Lo=0)
•maximum external inductance
Lo
Ex ib IIC: 0.1 mH (Co=0)
Ex ib IIB: 0.53 mH (Co=0)
Pin assignment data
circuit, non-intrinsically
safe data circuit:
RS232
X5 (TxD)
X4 (GND)
RS232 ± 12V / 4mA
RS422
X7 (T+)
X8 (T-)
X6 (TE)
RS422 ± 12V / -7V / 4mA
USB
X5 (screen)
X4 (GND)
X6 (NV)
X7 (D+ 2MA)
X8 (D- 2MA)
USB +5V / 68 mA

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3.5 Type numbers
RS232 devices
iSCANPS1
DC 24 V with RS232 interface, Ua= 4.9 V / Ia=240 mA
iSCANPS5
DC 24 V with RS232 interface, Ua= 4.9 V / Ia=600 mA
iSCANPS3
AC 90 to 253 V with RS232 interface, Ua= 4.9 V / Ia=240 mA
iSCANPS7
AC 90 to 253 V with RS232 interface, Ua= 4.9 V / Ia=600 mA
USB devices
iSCANPS2
DC 24 V with USB interface, Ua= 4.9 V / Ia=240 mA
iSCANPS6
DC 24 V with USB interface, Ua= 4.9 V / Ia=600 mA
iSCANPS4
AC 90 up to 253 V with USB interface, Ua= 4.9 V / Ia=240 mA
iSCANPS8
AC 90 up to 253 V with USB interface, Ua= 4.9 V / Ia=600 mA
Pin assignment data
circuit, non-intrinsically
safe data circuit:
RS232
X9 (RxD)
X10 (GND)
Ui= 5.5V DC
USB
X9 (D+ 2SL)
X10 (D- 2SL)
X11 (GND/PE)
UO D+/ D- = 4.9 V
IO D+/ D- = 20 mA per data cable
PO D+/ D- = 24 mW per data cable
linear characteristic
External connection
cable:
Data cable :
USB: 0.2 –2.5 mm2, 3-wire
RS232/RS422: 0.2 –2.5 mm24-wire
Power supply cable :
USB: 1.5 –2.5 mm2, 3-wire (miniature circuit breaker has to be connected
previously)
The current rating of the connection cables must be checked before use.
Dimensions:
140 mm x 250 mm x 56 mm (W x H x D)
Weight:
3.1 kg without connection cable
Ambient temperature:
-25°C to +60°C

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4 Operating the power supply module
4.1 Power supply design
Use the four fixing holes at the corner of the base
plate (see diagram) to mount the power supply onto
a firm surface.
The holes have a diameter of 7mm each.
The equipotential bonding connection (M 5 x 10) is
located at the front and back of the power supply.
Equipotential bonding is required for the
entire installation of the intrinsically safe
circuits.
Terminal connection box underneath cover.
Cable gland M16 x 1.5 for appliance.
Cable gland M16 x 1.5 for data transfer.
Cable gland M20 x 1.5 for voltage supply.
Ex e connection box for connection of voltage
supply.
Ex i connection box for connection of appliances.
Do not remove the breather!
The flat seal of the Ex e connection box
has to be reinstalled after it was opened.

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4.2 Pin assignment in the Ex e connection box
Pin assignment for the supply with RS232 interface:
Terminal
definition
Terminal
number
Description
Type numbers
+ / - L
X1
L = AC 100V to 250V
+ = DC24 V
iSCANPS1
iSCANPS5
iSCANPS3
iSCANPS7
- / N
X2
N Neutral conductor
- minus
PE
X3
PE
GND
X4
RS232
TxD
X5
RS232
Shield
X6
RS232/RS422
T+
X7
RS422
T-
X8
RS422
Pin assignment of supply with USB interface:
Terminal
definition
Terminal
number
Description
Type numbers
+ / - L
X1
L = AC 100V to 250V
+ = DC24 V
iSCANPS2
iSCANPS6
iSCANPS4
iSCANPS8
- / N
X2
N Neutral conductor
- minus
PE
X3
PE
GND
X4
USB
Shield
X5
USB
NC
X6
D+
X7
USB
D-
X8
USB

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4.3 Pin assignment in the Ex i connection box with RS232 interface
The terminal assignment is located underneath the removable cover
at the front of the power supply.
Caution! Do not open enclosure in hazardous area!
Before operating the device in a hazardous area, you have
to ensure that the enclosure has been closed fully, the flat
seal is reinstalled and all screws have been tightened.
Any changes to the wiring may only be carried out by
trained staff.
Pin assignment in the Ex i connection box RS232:
Power supply Type: iSCANPS1, 3, 5, 7
Prepared
Connection coupling
Connection box
Pin
Wire
Definition
Number
3
3
RxD
X9
GND
X10
PE
X11
2
2
GND
X12
1
1
+UB
X13

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4.4 Pin assignment in the Ex i connection box with USB interface
The terminal assignment is located underneath the removable cover
at the front of the power supply.
Caution! Do not open enclosure in hazardous area!
Before operating the device in a hazardous area you have
to ensure that the enclosure has been closed fully, the flat
seal is reinstalled and all screws have been tightened.
Any changes to the wiring may only be carried out by
trained staff.
Pin assignment in the Ex i connection box USB:
Power supply Type: iSCANPS2, 4, 6, 8
Prepared
Connection coupling
Connection box
Pin
Wire
Definition
Number
3
3
D+
X9
2
4
D-
X10
PE
X11
4
2
GND
X12
1
1
+UB
X13