extronics iSCAN102PDF User manual

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 1
Operating Instructions
Zone 2/22 Wired Handheld Scanner
iSCAN102
iSCAN102PDF
iSCAN1022D
Revision date: 12.04.2022

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 2
Contents
Revision control ......................................................................................................................................3
1. iSCAN102 product range overview .................................................................................................4
2. Important notes on the operating instructions ..............................................................................5
2.1 Safety information ..................................................................................................................5
2.2 Notes on the operating instructions.......................................................................................5
2.3 General notes of caution ........................................................................................................ 6
3. Product Information .......................................................................................................................8
3.1 Manufacturer..........................................................................................................................8
3.2 Certification.............................................................................................................................8
3.3 Serial numbers ........................................................................................................................8
3.4 Technical data .........................................................................................................................9
RS232 version:.................................................................................................................................9
USB version: ....................................................................................................................................9
iSCAN102 and iSCAN102PDF:........................................................................................................10
iSCAN1022D: .................................................................................................................................10
4. System assembly Hazardous Area ................................................................................................11
4.1 USB........................................................................................................................................11
4.1 Assembly description............................................................................................................11
4.2 RS232 ....................................................................................................................................12
4.3 Assembly description............................................................................................................12
5. Cable range...................................................................................................................................13
5.2 Cable lengths of the supply cable.........................................................................................13
6. Step by step guide to installation and operation..........................................................................14
6.1 General connection of handheld scanner ............................................................................14
6.2 Connection of RS232 and USB iSCANPSX power supply.......................................................15

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 3
Revision control
Document Number X124614(2)
© This document is copyright Extronics Limited 2022.
Extronics reserve the right to change this document and its content without notice. The latest
version applies.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 4
1. iSCAN102 product range overview
Cabled handheld scanner
Standard 1D iSCAN102
Standard and stacked PDF iSCAN102PDF
and 2D iSCAN1022D
iSCAN1XXCAB1
iSCAN1XXCAB2
iSCAN1XXCAB3
iSCAN1XXCAB4
iSCANPSCABR
iSCANPSCABU (5V)

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 5
2. Important notes on the operating instructions
2.1 Safety information
Warnings are highlighted by a special symbol and a different font colour:
Danger
Non-compliance may result in life-threatening situations.
This warning must be heeded.
Warning
This type of warning concerns dangerous situations that may result in minor injuries.
Info
Important and helpful notes and information.
2.2 Notes on the operating instructions
Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as safety rules.
If these are not heeded, normal operations within hazardous areas cannot be guaranteed.
The notes contained in this manual are important for starting up and operating the product.
These instructions may be updated at any time. Extronics Limited reserves the right to make changes
to this document. Before they use the product, users must ensure that they have the most up-to-
date version of the operating instructions. To make sure this is the case, please check Extronics’
website, www.extronics.com, or contact one of the company's staff.
The drawings contained in these operating instructions are for illustration purposes only and may
differ somewhat from the actual design.
No changes may be made to the device that were not intended or approved
by Extronics Limited.

Extronics Limited
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If the handheld scanner is not used properly, the operating permission for hazardous areas may lapse
for the device in question.
Non-adherence to the instructions will void any warranty.
For the full commission of the handheld scanner, the programming information contained
in the manual issued by SICK AG (www.SICK.com) is also required.
2.3 General notes of caution
Caution / Notes
•The devices may only be operated when fully assembled.
•In hazardous areas, the devices must not be wiped or cleaned with a dry
cloth.
•The device must be switched off immediately if it is likely that it can no
longer be operated safely as a result of damaging impact or general
peculiarities (such as ingress of water or other fluids, temperatures outside
of the specified range, etc.).
•General statutory requirements or health and safety rules and accident
prevention guidelines and environmental laws must be adhered to (e.g.
the German Occupational Health and Safety regulation).
•Users must not open the device.
•Users must not make any changes to the device. Components may not be
exchanged or replaced. If non-specified components are used, explosion
protection is no longer guaranteed.
•Ensure safe handling with firm footing and sufficient room for movement.
•If the enclosure is in any way damaged the device must be removed from
the hazardous area immediately.
•In accordance with IEC 60079-19 and IEC 60079-17, operators of electrical
installation in hazardous areas are obliged to have them serviced by
qualified electricians.
•Do not insert any sharp objects into the enclosure or any other openings of
the handheld barcode scanner. Any openings at the device may not be
covered or blocked.
•The device and any accessories must be properly disposed of, i.e. as legally
specified, for example by a certified company.

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Notes on
installation
•Electrical plants are subject to certain regulations concerning installation
and operation (e.g. RL 99/92/EG, RL 94/9EG, or the national rules such as
IEC 60 079-14 and VDE 0100).
•In the hazardous area it is the operator's responsibility to carry out any
repair and maintenance in compliance with applicable rules.
Caution
on laser devices
Devices fitted with laser fall under standards US 21 CFR 1040.10 and EN 60825-
1. The laser's classification is stated on a plate affixed to the device. Class 1
lasers are deemed inherently safe during normal use, but users must not look
directly into the light source. The following declaration is required by American
and international laws:
Usage of control elements, adaptations or the use of procedures that differ
from these instructions may result in a dangerous exposure to laser beams.
Class 2 lasers use a visible low-voltage LED. As with any source of bright light,
such as the sun, the user should avoid looking directly into the light. Brief
exposure to a class 2 laser is deemed not dangerous.
Maintenance
Provided the device is operated and assembled according to instructions and
the ambient requirements are being met continuous maintenance is not
necessary.
Servicing
Operators of electric equipment in hazardous areas are obliged to have them
serviced by qualified electricians (IEC 60079-19 and IEC 60079-17).
Repairs
Repairs may only be carried out by the manufacturer or by persons trained and
commissioned for this purpose by the manufacturer.
The device is closed ex-factory. It may only be opened in the factory by specifically trained
personnel.
Software
installation
For instructions on how to install the software at the PC please refer to the
manual issued by SICK.
Operation
Before operating the device you must ensure that all necessary components
are available.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 8
3. Product Information
3.1 Manufacturer
Extronics Limited
1 Dalton Way
Midpoint 18
Middlewich
CW10 0HU
3.2 Certification
3.3 Serial numbers
Serial key:
Year of manufacture
(2 numbers)
Serial number
(4 numbers)
Example:
19001
iSCAN102 and
iSCAN102PDF:
II 3G Ex ic IIC T4
II 3G Ex ic IIC T4 Gc
II 3D Ex ic IIIC T135C
II 3D Ex ic IIIC T135C Db
iSCAN1022D:
II 3G Ex ic IIB T4
II 3G Ex ic IIB T4 Gc
II 3D Ex ic IIIC T135°C
II 3D Ex ic IIIC T135°C Dc
Test certificate
IBExU19ATEXB010 X
IECEx IBE 19.0023X
Protection rating
IP65

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 9
3.4 Technical data
iSCAN102 and
iSCAN102PDF:
RS232 version:
•maximum input voltage
Ui
6.5 V
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
<150 µF
USB version:
•maximum input voltage
Ui
6.5 V
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
<150 µF
iSCAN1022D:
RS232 version:
•maximum input voltage
Ui
6.5 V
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
<203 µF
USB version:
•maximum input voltage
Ui
6.5 V
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
<203 µF
Supply
iSCANCAB:
•maximum voltage
Um
253 V AC
•maximum output voltage
Uo
6,38 V DC
•maximum output current
Io
1.071 A
•maximum output power
Po
6.83 W

Extronics Limited
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Technical Data
(Scan engine)
iSCAN102 and iSCAN102PDF:
•Light source
Visible red light 630nm
•LED safety
LED classification acc. to DIN EN 60825-1
•Scan rate
500 scans per second
•Reader distance
50mm to 800mm (0.5mm)
iSCAN1022D:
•LED lighting
Visible red light 630nm
•Laser
Visible red light 630nm
•LED safety
LED classification acc. to IEC62471
•Laser safety
Laser classification acc. to IEC60825-1 Class 1
•Scan rate
60 scans per second
•Reader distance
30mm to 400mm (0.13mm)
Dimensions
104 x 76 x 185 mm (length x width x height)
Ambient temperature
-20°C to +50°C
Storage temperature
iSCAN102 and iSCAN102PDF:
-30°C to +70°C
iSCAN1022D:
-40°C to +70°C
Weight
ca. 200g (without connection cable)
Interface options
RS232 TTL / USB
Terminal assignment
(Handheld scanner)
USB cable
RS232 cable
USB/D+ green
USB/D- white
GND black
+UB brown
RS232-TXD white
GND brown
+UB yellow
Use the device only with iSCAN1XXCABX connection cable. The iSCAN102, PDF and 2D
may only be used in the hazardous area with iSCANPSCABR and iCSCANPSCABU

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4. System assembly Hazardous Area
4.1 USB
4.1 Assembly description
The wired handheld scanner was designed for use in Zone 2/22 hazardous areas. Normal operation
requires a power supply, a connection cable between power supply and scanner, and connection
cable(s) between power supply. For a connection to the PC in the non-hazardous area, a mini USB plug
is attached to the USB supply line so that the cable can be routed through a cable gland.
External connection cables:
Data cable:
USB 0.2 - 2.5 mm², 4-wire
RS232 0.2 - 2.5 mm², 3-wire
Power cable:
0.2 - 2.5 mm², 3-wire
The handheld scanner and the power supply can be connected and operated in the hazardous area.
The current rating of the connection cables must be checked before use. For safe installation please
refer to the manual issued by SICK AG (www.SICK.com)
The warnings and notes of caution contained in these operating instructions and in the
manual issued by SICK AG (www.SICK.com) must be adhered to.

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4.2 RS232
4.3 Assembly description
The wired handheld scanner was designed for use in Zone 2/22 hazardous areas. Normal operation
requires a connection cable between wired handheld scanner zone 2/22 and the supply and or the
supply line.
For connection to the PC in the non-hazardous area, the RS232 supply cable is equipped with
individual cores so that the cable can be routed through a cable gland.
For connection to the RS232 port of the PC, a corresponding adapter is included to which the
individual wires are screwed (see pin assignment).
Connecting cables of the supply cable:
Data line:
RS232/RS422: 0.14mm2 2-wire
Supply line:
RS232/RS422: 0.14mm2 2-wire
The wired handheld scanner zone 2/22 and the supply unit can be connected and operated in the
hazardous area. The current rating of the connection cables must be checked before use. The RS232
connection must be connected outside the hazardous area.
The warnings and notes of caution contained in these operating instructions and in the
manual issued by SICK AG (www.SICK.com) must be adhered to!

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 13
5. Cable range
5.2 Cable lengths of the supply cable
USB
Scanner side 0,2 m
Host connection: 3 m
RS232
Scanner side 0,2 m
Host connection 3 m
RS232
iSCAN102
iSCAN102PDF
iSCAN1022D
1.8 or 3.6m
or optional with
3m or 6m
extension
iSCANPSCABR
Up to 15m
Host
USB
iSCAN102
iSCAN102PDF
iSCAN1022D
1.8 or 3.6m
iSCANPSCABU
Up to 5m
Host

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6. Step by step guide to installation and operation
6.1 General connection of handheld scanner
Insert the RJ45 plug of the cable connecting the handheld
scanner with the power supply at the bottom of the scanner.
Make sure the plug has engaged fully.
Cable connected to the wired handheld scanner
Insert the plug of the connection cable into the power supply's
plug connector.
Ensure that the connection is fully secured with
the screw cap after the plug has been inserted.

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6.2 Connection of RS232 and USB iSCANPSX power supply
USB interface
Caution: Do not open the housing.
Before operating the device in a hazardous area you have
to ensure that the enclosure has been closed fully and all
screws have been tightened.
Changes at the pin assignment may only be made by
trained personnel.
Connection of a wired handheld scanner zone 2/22 to the supply cable USB via plug connection −
plug / coupling
EX i connection
USB Cable
iSCANPSCABU
Supply Cable
iSCAN1XXCAB3 and iSCAN1XXCAB4
Pin assignment connector plug
Connector Coupling
Pin
Definition
Pin
Definition
1
=UB (brown/red)
1
+UB (red)
2
D- (white)
2
D- (white)
3
D= (green)
3
D+ (green)
4
GND (Black)
4
GND (black)

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Supply and data transfer with RS232 interface to the higher-level system outside the
hazardous area
There is an adapter from mini USB to USB A included. If the supply voltage of the USB
interface is not able to supply a current > 500mA for corresponding barcode system
assemblies, the
enclosed Y-cable can be used. The operating instructions of the host system must be
observed.
Ex e connection
Supply cable Type: SD.121.0001.01
wires
Definition
Mini USB Pin
+ UB
1 (red)
D -
2 (white)
D +
3 (green)
ID
4
GND
5 (black)

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RS232 Interface
Attention! Do not open the housing!
Before operating the device in a
hazardous area you have to ensure that
the enclosure has been closed fully and all
screws have been tightened.
Changes at the pin assignment may only
be made by trained personnel.
Connection of a wired handheld scanner zone 2/22 to the supply cable USB via plug connection −
plug / coupling
Ex i connection
RS232 Cable
iSCANPSCABR
Supply Cable
iSCAN1XXCAB1 and iSCAN1XXCAB2
Pin assignment connector plug
Connector Coupling
Pin
Definition
Pin
Definition
2
GND (brown)
2
GND (brown)
3
TxD (white)
3
RS232 –TxD
(white)
1
+UB (yellow)
1
supply (yellow)

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Supply and data transfer with RS232 interface to the higher-level system outside the
hazardous area
The wires are connected with the attached Sub-D plug. Supply via wires 5 and 6. When
connecting without Sub-D, the shield must be connected to GND. The supply line can also
be operated with RS422 interfaces. The wires of the RS422 connections must remain twisted
to the contact.
Ex e connection
Supply line type: SD.121.0002.01
wires
wire
definition
9 pole Sub-D RS232
Pin
1 (white)
TxD / RS232
2
2 (brown)
GND / RS232
5
3 (yellow)
TxD + / RS422
4 (green)
TxD - / RS422
5 (grey)
GND (0V DC)
6 (pink)
+UB (+24V DC)
7
shield
SHL