Factory Five Racing 15471 User manual

Factory Five Racing, Inc.
DO NOT DUPLICATE CONFIDENTIAL INFORMATION AND PROTECTED UNDER U.S. COPYRIGHT LAWS  2012 FACTORY FIVE RACING, INC.
Company/instructions
Part Number: 15471 Revision: G Effective Date: 9/7/12 By: J. INGERSLEV
Document Type (indicate):
Bill of Material Drawing (may be attached) Specification
Assembly Instructions Operating Procedure Other
Roadster Coyote Engine
Installation Instructions
Parts needed........................................................................................................................................................................... 2
Ford Racing Parts............................................................................................................................................................... 2
Ford Motor Co. Parts..........................................................................................................................................................3
Summit Racing...................................................................................................................................................................3
Fuel System....................................................................................................................................................................3
Air Intake System...........................................................................................................................................................3
Other vendors.....................................................................................................................................................................3
Autozone........................................................................................................................................................................ 3
Supplies ................................................................................................................................................................................. 3
Information............................................................................................................................................................................ 4
Accelerator Pedal ................................................................................................................................................................... 4
Drivetrain............................................................................................................................................................................. 19
Engine prep...................................................................................................................................................................... 19
Exhaust............................................................................................................................................................................ 19
Alternator......................................................................................................................................................................... 19

2
Oil filter relocator............................................................................................................................................................. 21
Oil Pressure sender........................................................................................................................................................... 26
Water Temp Sender.......................................................................................................................................................... 30
Transmission Prep............................................................................................................................................................ 34
Engine/Transmission Installation ......................................................................................................................................... 36
Fuel System.......................................................................................................................................................................... 37
Cooling system..................................................................................................................................................................... 42
Vacuum ports and PCV vent ................................................................................................................................................ 48
Tough emissions............................................................................................................................................................... 49
Relaxed Emissions............................................................................................................................................................ 52
Air Intake/Filter ................................................................................................................................................................... 55
Mass Air Meter ................................................................................................................................................................ 56
Intake tube........................................................................................................................................................................ 60
Wiring ................................................................................................................................................................................. 62
Fuel Pump........................................................................................................................................................................ 63
Neutral Safety switch........................................................................................................................................................ 64
Radiator Cooling Fan ....................................................................................................................................................... 66
Wiring using the fuse panel .......................................................................................................................................... 67
Wiring bypassing the fuse panel.................................................................................................................................... 69
Power/start ....................................................................................................................................................................... 71
Tach................................................................................................................................................................................. 73
Alternator......................................................................................................................................................................... 75
O2Harness ....................................................................................................................................................................... 75
Starter Solenoid................................................................................................................................................................ 80
Computer mounting.......................................................................................................................................................... 85
Black circuit Board box.................................................................................................................................................... 92
Power Distribution............................................................................................................................................................ 97
OBD 2 Port ...................................................................................................................................................................... 98
General ............................................................................................................................................................................ 99
Exhaust.............................................................................................................................................................................. 100
Starting the engine............................................................................................................................................................. 101
Parts needed
Ford Racing Parts
M-6007-M50 - 5.0L Engine
M-6017-A504V – 5.0L engine control pack
M-7003-R58C - TKO transmission
M-7771-A – Bellhousing bolt kit
M-9680-M50 – 5.0L engine cover kit
M-7007-A – Transmission Sandwich plate
M-6392-M46 - Bellhousing
M-7560-T46 – Clutch kit
M-7515-A – Clutch fork
M-6375-G46A – Flywheel (If not already on engine)
M-7548-A – Clutch Release Bearing or Ford motor F7ZZ.7548.AA
M-6397-A46 – Clutch bolt kit
M-7600-B – Pilot bearing (If not already on engine)
M-8600-M50BALT – 5.0 Alternator Kit
M-4209ADPT-AC - Speed Dial (speedo signal changer)

3
Ford Motor Co. Parts
F3LY-6C070-A – Flywheel access hole plug
BR3Z-8260-B – Mustang upper radiator hose
W500310.S438- Starter bolts (3 needed)
BR3Z-6379-A – Flywheel bolt (8 needed)
Summit Racing
Fuel System
AEI-13301 – 6AN Fuel pressure regulator
SUM-220166B – 6AN O-ring to straight 6AN Adapter (2 needed)
SUM-220701-B – 6AN to -6AN Hose Barb (1 needed)
FRA-495110-BL – 6AN O-ring to straight -4AN Adapter (1 needed)
SUM-220700-B – 4AN Hose Barb (1 needed)
SUM-220711-B – 90° -6AN to -6AN Hose Barb (1 needed)
SUM-800199 – 0-100 EFI fuel pressure gauge
SUM-G3138 – Fuel Pump
Air Intake System
SPE-9741 – 4” to 3.50” Reducer adapter
SPE-9771 - 4” hose coupling
SPE-9799 - 4” 90 ° intake tube
SPE-9705 - Mass Air Sensor filter adapter
KNN-RU-5149 – 4” ID x 6.50” long Air Filter
Other vendors
Autozone
2005 Ford Mustang GT Starter – DL3299S or similar
Morosso – Oil Pan, Coyote, 20570 and pickup #24570
Supplies
Oil – See instructions with engine - 8 quart
Coolant – 2 gallons of concentrate
Oil filter – 92 Ford Mustang, Fram PH8A or similar
Transmission fluid
Teflon tape

4
Information
These instructions assume that the customer has the Hot Rod Coyote Installation kit from Factory Five
Racing.
Make sure to download the latest version of the engine controls instructions from the Ford Racing parts
website: www.fordracingparts.com. Do a parts search for: M-6017-A504V and click on the instructions
pdf.
Use the following diagram as a guide for harness locations.
Accelerator Pedal
Hack saw, 5/32”, 3/16” Hex keys, 7/16” wrench, Marker, Grinder or drill bit, clamp, 3/16”, ¼” drill bits,
drill

5
Use a hack saw to cut the right mount off the accelerator. Cut right against the flat section of the pedal so
it also cuts the top Webbing off.

6
On the underside, cut the bottom mounts off with a hack saw so that the bottom is flat.
Cut the accelerator pedal.

7
Align the mount holes of the pedal on the pedal mount and mark the pedal through the upper frame mount
hole.

8
Hold up the mount screw to the pedal at the point marked.
Mark the pedal where the screw starts, stops and the height of the screw.

9
Use a grinder, hack saw or drill bit to remove material on the pedal for screw clearance.
Check the fitment of the mount screw by putting the pedal on the pedal mount with the screws.

10
Attach the Accelerator pedal mount to the frame accelerator pedal mount using the ¼” screws provided
and the ones from the standard kit.

11
Attach the Coyote accelerator pedal to the new pedal mount.
Cut the FFR accelerator pedal at the bottom of the existing mount hole using a hack saw.

12
Clamp the FFR pedal to the Coyote pedal with a small clamp so that the accelerator pad is 2⅛” back from
the brake pedal.
This is a starting point

13
Sit in the car and push the brake pedal down as if you were stopping the car. You should be able to push
the pedal down without hitting the gas pedal but be able to rock your foot (heel/toe) onto the gas pedal.
Once the correct height is set, mark the side of the coyote pedal using a paint marker.

14
Remove the pedal from the car and check the alignment of the two pedals with the line you just drew.
On the backside of the pedal insert one of the ¼” locknuts into one of the recesses so that the bolts will be
as far apart as possible and still go through both the FFR pedal and the Coyote pedal.

15
Using the locknut nylon as a guide, drill a 3/16” hole through the plastic pedal.
Remove the locknut and enlarge the hole using a ¼” drill bit.

16
Check the alignment of the metal pedal on the plastic pedal then drill through the metal pedal using the
plastic hole as a guide.
Attach the metal pedal to the plastic pedal using one of the ¼”-20 x ¾” screws and locknuts included with
the kit.
If your pedal location requires bolting below the bend in the plastic pedal, mark the location of the bend.

17
Use a pair of pliers and a vise to slightly bend the metal pedal to match the plastic.
Use another lock nut and drill bit to locate the lower hole location and drill a pilot hole.

18
Mark and drill the location on the metal pedal.
Use one of the flanged ¼”-20 x ¾” screws in the lower hole.

19
Mount the pedal to the new pedal mount in the footbox.
Drivetrain
Engine prep
6mm, 10mm, 13mm,15mm sockets, 13mm deep socket, ratchet
Ford Racing Alternator, pipe fittings, Shallow oil pan
Exhaust
Remove the Stock Mustang headers.
Remove all of the header studs using a 6mm 6 point socket.
Alternator
Install the Ford Racing alternator and tensioner per the Ford racing instructions

20
Route and install the serpentine belt.
Remove the stock oil pan and install a shallow oil pan.