fadini APROLI 380 LB User manual

EN 13241
EN 12453
EN 12445
APROLI 380 LB
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
LEFT-HAND
APROLI 380 LB
RIGHT-HAND
1 - 12GB Instructions Manual pages
the gate opener
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2
Oil-hydraulic operator for bi-parting double folding doors
English
APROLI 380 LB
GENERAL WARNINGS FOR PEOPLE SAFETY
INTRODUCTION
This operator is designed for a specic scope of applications as
indicated in this manual, including safety, control and signaling
accessories as minimum required with FADINI equipment. □
Any applications not explicitly included in this manual may
cause operation problems or damages to properties and
people. □Meccanica Fadini snc is not liable for damages
caused by the incorrect use of the equipment, or for
applications not included in this manual or for malfunctioning
resulting from the use of materials or accessories not
recommended by the manufacturer. □The manufacturer
reserves the right to make changes to its products without
prior notice. □All that is not explicitly indicated in this manual
is to be considered not allowed.
BEFORE INSTALLATION
Before commencing operator installation assess the suitability
of the access, its general condition and the structure. □Make
sure that there is no risk of impact, crushing, shearing,
conveying, cutting, entangling and lifting situations, which
may prejudice people safety. □Do not install near any source of
heat and avoid contacts with ammable substances. □Keep all
the accessories able to turn on the operator (transmitters,
proximity readers, key-switches, etc) out of the reach of the
children. □Transit through the access only with stationary
operator. □Do not allow children and/or people to stand in the
proximity of a working operator. □To ensure safety in the
whole movement area of a gate it is advisable to install
photocells, sensitive edges, magnetic loops and detectors. □
Use yellow-black strips or proper signals to identify dangerous
spots. □Before cleaning and maintenance operations,
disconnect the appliance from the mains by switching o the
master switch. □If removing the actuator, do not cut the
electric wires, but disconnect them from the terminal box by
loosening the screws inside the junction box.
INSTALLATION
All installation operations must be performed by a qualied
technician, in observance of the Machinery Directive
2006/42/CE and safety regulations EN 12453 - EN 12445. □
Verify the presence of a thermal-magnetic circuit breaker
0,03 A - 230 V - 50 Hz upstream the installation. □Use
appropriate objects to test the correct functionality of the
safety accessories, such as photocells, sensitive edges, etc. □
Carry out a risk analysis by means of appropriate instruments
measuring the crushing and impact force of the main opening
and closing edge in compliance with EN 12445. □Identify the
appropriate solution necessary to eliminate and reduce such
risks. □In case where the gate to automate is equipped with a
pedestrian entrance, it is appropriate to prepare the system in
such a way to prohibit the operation of the engine when the
pedestrian entrance is used. □Apply safety nameplates with CE
marking on the gate warning about the presence of an
automated installation. □The installer must inform and instruct
the end user about the proper use of the system by releasing
him a technical dossier, including: layout and components of
the installation, risk analysis, verication of safety accessories,
verication of impact forces and reporting of residual risks.
INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive
information concerning only the operation of the installation
so that he becomes himself responsible for the correct use of it.
□The end-user shall establish a written maintenance contract
with the installer/maintenance technician (on -call). □Any
maintenance operation must be done by qualied technicians.
□Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE
INSTALLATION
For optimum performance of system over time according to
safety regulations, it is necessary to perform proper
maintenance and monitoring of the entire installation: the
automation, the electronic equipment and the cables
connected to these. □The entire installation must be carried
out by qualied technical personnel, lling in the Maintenance
Manual indicated in the Safety Regulation Book (to be
requested or downloaded from the site
www.fadini.net/supporto/downloads).
□Operator: maintenance inspection at least every 6 months,
while for the electronic equipment and safety systems an
inspection at least once every month is required. □The
manufacturer, Meccanica Fadini snc, is not responsible for
non-observance of good installation practice and incorrect
maintenance of the installation.
DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as
cardboard, nylon, polystyrene etc. through specializing
companies (after verication of the regulations in force at the
place of installation in the eld of waste disposal). Disposal of
electrical and electronic materials: to remove and dispose
through specializing companies, as per Directive 2012/19/UE.
Disposal of substances hazardous for the environment is
prohibited.
Meccanica Fadini s.n.c.
Director in charge
CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini snc (Via Mantova, 177/A - 37053 Cerea - VR - Italy) declares under own responsibility that: APROLI 380 LB
complies with the 2006/42/CE Machinery Directive, and also that it is sold to be installed in an “automatic system”, along
with original accessories and components as indicated by the manufacturing company. An automatic gate operator is, by
law, a “machinery”and therefore the installer must t the equipment with all of the applicable safety norms. The installer is
also required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of
the product. The product complies with the following specic norms: analysis of the risks and subsequent action to cure
them as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In
order to certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1
PRODUCT NORMS.
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1 - Stop plate 30x10x100
2 - Sliding bar 30x10x1.200
3 - Tubular bar 35x15x1.200
4 - Pre-bored xing plates
5 - Right-handed Aproli 380 LB
6 - Left end cover (optional)
7 - Protection cover (optional)
8 - Right end cover (optional)
9 - left-handed Aproli 380 LB
10 - Square-holed ferrule
11 - Fixing bracket
GENERAL DESCRIPTION OF THE PRODUCT
Aproli 380 LB is an oil-hydraulic operator designed for on-the-door mounting, tted with a sliding arm made of zinc-coated steel,
designed for opening and closing single or double folding gates and industrial doors mounted on sliding tracks.
Aproli 380 LB is a handed unit and therefore there are two versions of it (right and left), depending on which door panel it is to be
tted either to the rst or the second one.
It is an oil-hydraulic product and has all the advantages that such technology can ensure ie. reliability, smooth movements, adjustable
thrust power by pressure valves and adaptability to most doors of the indicated type (max. weight 250 kg). Easy to install by means
of a support bracket made of zinc coated steel and to be xed by expanding bolts; the operator assembly, in zinc coated steel and
aluminium, is designed to t into it and be fastened by screws.
The movement shaft is made of hardened steel to ensure reliability and last longer over the time.
The movement arm system cosists of a bar sliding into a tubular casing, both made of zinc coated steel.
This operator is double locking being tted with a hydraulic valve device to lock the door in both directions.
For Aproli 380 LB to be electrically operated, it is required that an electronic control board type Elpro 27 be connected to it and
located in a sheltered place, allowing for all the pre-set operations be performed in automatic or semiautomatic modes.
A number of accessories can be connected to ensure safety and proper functioning and turn this operator into a most versatile unit
able to meet both public and private applications.
Pressure adjustment to minimum and maximum values, as well as manual release, are made possible by a valve system.
COMPONENTS
Pic. 1
English
3
2
4
6
1
7
8
9
11
10
3
5
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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ELECTRICAL GENERAL WIRING DIAGRAM AND COMPONENTS LAYOUT
1 - 230 V - 50 Hz 0,03 A magneto-thermal circuit breaker (beyond 100 m cable section 2,5 mm²)
2 - Elpro 27 controller with VIX 53/2 R plug-in radio receiver
3 - Aproli 380 LB left-hand
4 - Aproli 380 LB right-hand
5 - Miri 4 asher with aerial
6 - Chis 37 key-switch
7 - Trifo 11 photocell receiver
8 - Trifo 11 photocell projector
9 - VIX 53 radio transmitter
230 V - 50 Hz ±10%
4x1,5 mm²
Pic. 2
Indicative general layout: it is the installer’s care and responsibility to lay the tubes for the connections in the most suitable way.
English
2
3
4
1
7
8
9
4
4x1 mm²
4x1 mm²
2x1 mm²
5
6
2x1 mm² RG58
4x1 mm²
4x1 mm²
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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IDENTIFYING APROLI 380 LB
Whenever Aproli 380 LB is installed on a folding door,
make sure the rotation shaft is always looking
upwards. In this position, the adjustment valves are
in the front side, whereas the release lever is in the
bottom side as it should be.
Pic. 3
Pic. 4
Adjustment
pressure valves
Rotation
shaft
Release
lever
English
5
NOTE WELL: depending on which panel Aproli 380 LB is installed (either panel 1 or 2), the
operator handing version (right or left) changes, as indicated in Pic. 4.
!
APROLI 380 LB
LEFT-HAND
Panel 1 Panel 1Panel 2Panel 2
APROLI 380 LB
LEFT-HAND APROLI 380 LB
RIGHT-HAND
APROLI 380 LB
RIGHT-HAND
Panel 1 Panel 1Panel 2Panel 2
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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INSTALLATION DISTANCES
Depending on which door panel Aproli 380 LB is tted (either panel 1 or 2 of the folding door), it may be required that the driving
arm, consisting of a bar sliding into a tube, standard length 1,2 m each, be cut to a proper measure (see the table below).
The two elements, bar and tube, make up a single telescopic arm to operate the doors. The measurements in the table are such
to provide a proper coupling allowing the movement of the doors.
Pic. 5
Pic. 6
Aproli 380 LB installed on panel 2
Aproli 380 LB installed on panel 1
60
60
40
English
6
L1
L2
L
Installation measurements (mm)
1.000 750 750
1.100 800 800
1.200 900 900
1.500 1.200 1.200
door L L1 L2
Installation measurements (mm)
1.000 550 550 670
1.100 550 550 670
1.200 550 550 680
1.500 570 570 700
door L L1 L2 A
Panel 1
Panel 2
40
L1
L2
L
A
panel 1
panel 2
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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FIXING APROLI 380 LB ON TO THE DOOR
Install the support bracket by means of bolts or screws, depending on the door construction, making sure it is xed to a solid element
of the door frame, in such a position that the telescopic arm, once mounted to it, be free to move above the door top (Pic. 8).
ELECTRIC POWER SUPPLY TO THE MOTOR
Remove the cover protecting the inner terminal block to be able to connect the power supply cables (Pic. 9).
The bar and tube of the telescopic arm are required to be cut to L1 and L2 measurements.
It is important that the sliding bar be cut (shortened) so that the end with rounded corners be preserved, to facilitate sliding into
the tubular element (Pic. 7).
Pic. 7
Pic. 8
Pic. 9
English
7
L1
L2
Should the motor shaft turn in the wrong
direction, connect to the other live
Power supply
terminal block
!
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
230 V - 50 Hz
blue common
live
230 V - 50 Hz
blue common
live
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FIXING THE TELESCOPIC ARM TO THE FERRULE WITH SQUARE HOLE
Supply the electric motor with power (230 V - 50 Hz) to allow the rst running test.
As a factory standard, Aproli 380 LB, either right- or left-handed, is supplied with the motor square shaft rotated to the end of the
permitted stroke, to be installed on to a door in fully closed position (either on panel 1 or panel 2).
For the door to stay perfectly locked in closed position, the rotation shaft is not to be at the end of the stroke (as it cames from the
factory), therefore it should be rotated at least 5° approximately to the other way, to ensure in this way that Aproli 380 LB keeps
pushing the door to close (Pic. 10).
Fit the square-holed ferrule to the motor shaft and fasten it by the retaining pin matching the hole in the shaft.
After rotating the ferrule 5° at least in the direction indicated in Pic. 10, weld the sliding bar on to the top of it making sure the bar
and the shaft hole are aligned, in the direction of the wall xing plate (Pic. 11).
Pic. 11
Pic. 10
English
NOTE WELL: protect
Aproli 380 LB while welding.
Stop plate in closed position
(optional), to provide the door
with a secure stop on closing
Bar sliding in the direction of
the wall xing
!
NOTE WELL: before welding the end of the sliding bar on to the top
of the square-holed ferrule, rotate the shaft of 5° at least.
!
panel 1
panel 1
panel 2
panel 2
at least 5°
at least 5°
APROLI 380 LB
LEFT-HAND
APROLI 380 LB
RIGHT-HAND
Hole to take the
retaining pin
fastening the
ferrule
8
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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ADJUSTING THRUST POWER
Aproli 380 LB has two adjustment screws to set the maximum and minimum pressure values, in compliance with the door inertia
requirements, one in opening (red screw) and one in closing (green screw) (Pic. 12).
RELEASING FOR MANUAL OPERATIONS
The operator can be released for manual operations by a lever positioned under the bottom side (Pic. 13).
Pic. 12
Pic. 13
English
Tighten hard
Pressure
adjustment valves
Rotation
shaft
9
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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English
10
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
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English
11
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
hand over to the end user of the installation
MAINTENANCE RECORD
hand over to the end user of the installation
Installation address:
Installation type:
Sliding gate
Over-head door
N°
1
2
3
4
5
6
Service date
Stamp and signature
installation technician/maintainer
Signed for acceptance
end user
buyer
Technical maintainer End user/sService description
Lateral folding
door
Swinging gate
Folding door
Bollard
.............................
Road barrier
Operator model:
Dimensions per gate leaf:
Weight per gate leaf: Installation date:
Quantity of models
installed:
Maintainer: Date:
NOTE WELL: this document must record any ordinary and extraordinary services including installation, maintenance,
repairs and replacements to be made only by using Fadini original spare parts.
This document, for the data included in it, must be made available to authorized inspectors/ocers, and a copy of it must
be handed over the end user/s.
The installer/maintainer are liable for the functionalities and safety features of the installation only if maintenance is
carried on by qualied technical people appointed by themselves and agreed upon with the end user/s.
X
the gate opener
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Via Mantova, 177/A - 37053 Cerea (VR) Italy
Ph. [phone] Fax [phone]
[email protected] - www.fadini.net
English
670 mm
215
16065
9088
Oil-hydraulic operator for bi-parting double folding doors
APROLI 380 LB
2018/10
TECHNICAL SPECIFICATIONS
HYDRAULIC UNIT
P3 - Hydraulic pump capacity 0,85 l/min
Working pressure 10 atm
Maximum pressure 30 atm
Working temperature -20 °C +80 °C (*)
Rated torque 196,2 Nm
Shaft rotation max 205°
Oil type Oil Fadini - Item 708L
Weight of operator 10,5 kg
Weight of Aproli 380 LB with accessories 16 kg
Max gate weight for double folding doors 250 kg
Protection standard IP 67
(*) -40 °C with specic optional accessories (Ref. General Catalogue).
PERFORMANCE
Frequency of use intensive
Service cycle opening ~ 23 s
dwell 30 s
closing ~ 23 s
dwell 30 s
Complete cycle time ~ 106 s
Complete cycles
opening-dwell-closing-dwell No. 34/hour
Annual cycles (with 8 hours of use per day) No. 99.280
ELECTRIC MOTOR
Power output 0,24 kW (0,33 HP)
Supply voltage 230 Vac
Frequency 50 Hz
Absorbed current 1,2 A
Absorbed power 250 W
Capacitor 12,5 μF
Motor rotation speed 1.350 rpm
Intermittent service S3
GB 2012/19/UE Directive
Re. disposal of electric
and electronic waste
DISPOSE PROPERLY OF MATERIALS
ARMFUL TO THE ENVIRONMENT
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