Fagor CNC 8060 User manual

(Ref: 1402)
8060
8065
CNC
Installation manual

All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be changed due to technical
modifications. Fagor Automation reserves the right to make any changes to the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, thus no absolute match is
guaranteed. Anyway, the contents of the manual is periodically checked making
and including the necessary corrections in a future edition. We appreciate your
suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows a warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor Automation,
it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation.
Computer viruses at the CNC may cause it to malfunction. An antivirus software
is highly recommended if the CNC is connected directly to another PC, it is part
of a computer network or floppy disks or other computer media is used to transmit
data.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be underwarranty.

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·3·
INDEX
About the product ......................................................................................................................... 7
Declaration of conformity ............................................................................................................ 11
Declaration of conformity ............................................................................................................ 13
Version history ............................................................................................................................ 15
Safety conditions ........................................................................................................................ 17
Warranty terms ........................................................................................................................... 21
Material returning terms.............................................................................................................. 23
CNC maintenance ...................................................................................................................... 25
CHAPTER 1 SOFTWARE INSTALLATION.
1.1 Software installation at the CNC. ................................................................................... 27
1.1.1 Work modes and software protection at the CNC...................................................... 29
1.2 Software installation at the PC (simulator)..................................................................... 32
1.3 Updating the software version. ...................................................................................... 34
1.3.1 Software update since previous versions................................................................... 35
1.4 Requirements before and after CNC setup.................................................................... 36
1.5 Installation of third-party software (CNC 8065 only). ..................................................... 37
1.6 Software configuration. .................................................................................................. 38
1.6.1 MTB (Machine Tool Builder) folder. ........................................................................... 39
1.6.2 USERS folder............................................................................................................. 40
CHAPTER 2 MACHINE PARAMETERS.
2.1 Parameter matching between the CNC and the Sercos drive. ...................................... 43
2.2 Parameters to verify before the startup.......................................................................... 45
2.3 General machine parameters. ....................................................................................... 47
2.4 General machine parameters. Execution channels. ...................................................... 76
2.5 Machine parameters for the axes and spindles. ............................................................ 99
2.6 Machine parameters for the axes. Work sets. ............................................................. 131
2.7 Machine parameters for JOG mode............................................................................. 166
2.7.1 Example of how to set the handwheels and jog keys. ............................................. 171
2.8 Machine parameters for the M function table............................................................... 175
2.9 Machine parameters for kinetics. ................................................................................. 177
2.9.1 Kinematics configuration.......................................................................................... 177
2.9.2 Definition of the spindle kinetics (types 1 through 8)................................................ 181
2.9.3 Definition of the table kinetics (Types 9 through 12). ............................................... 185
2.9.4 Definition of the kinematics of the spindle - table (Types 13 through 16). ............... 189
2.9.5 Definition of the spindle kinetics (types 17 through 24)............................................ 193
2.9.6 Definition of the –C– axis kinematics (Types 41 through 42)................................... 197
2.9.7 Definition of the –C– axis kinematics (Type 43) ...................................................... 199
2.9.8 Definition of the OEM kinematics (Types 100 through 105)..................................... 200
2.9.9 Configuration of angular transformations................................................................. 201
2.10 Machine parameters for the magazine. ....................................................................... 203
2.10.1 Types of tool magazine. ........................................................................................... 206
2.11 Machine parameters for HMI (Interface). ..................................................................... 208
2.12 OEM machine parameters. .......................................................................................... 214
CHAPTER 3 INTRODUCTION TO THE PLC.
3.1 PLC program................................................................................................................ 220
3.2 Modular structure of the PLC program......................................................................... 221
3.3 PLC program execution. .............................................................................................. 222
3.4 PLC resources. ............................................................................................................ 223
3.4.1 Numbering of the physical inputs and outputs. ........................................................ 226
3.5 Operation of a timer. .................................................................................................... 228
3.5.1 Monostable mode. TG1 input................................................................................... 230
3.5.2 Delayed activation mode. TG2 input. ....................................................................... 232
3.5.3 Delayed deactivation mode. TG3 input. ................................................................... 234
3.5.4 Signal limiting mode. TG4 Input............................................................................... 236
3.6 Operation of a counter. ................................................................................................ 238
CHAPTER 4 PLC PROGRAMMING.
4.1 Directing instructions.................................................................................................... 243

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Installation manual
CNC 8060
CNC 8065
(REF: 1402)
4.2 Consulting instructions................................................................................................. 247
4.2.1 Simple consulting instructions.................................................................................. 247
4.2.2 Flank detection instructions. .................................................................................... 248
4.2.3 Comparing instructions. ........................................................................................... 249
4.3 Operators and symbols................................................................................................ 250
4.4 Action instructions........................................................................................................ 251
4.4.1 Assignment binary instructions. ............................................................................... 252
4.4.2 Conditional binary instructions. ................................................................................ 253
4.4.3 Sequence breaking action instructions. ................................................................... 254
4.4.4 Arithmetic action instructions. .................................................................................. 255
4.4.5 Logic action instructions........................................................................................... 257
4.4.6 Specific action instructions....................................................................................... 259
4.4.7 Action instruction of the electronic cam. ................................................................. 262
4.4.8 Instructions for independent move: positioning. ...................................................... 264
4.4.9 Instructions for independent move: synchronization. .............................................. 266
4.4.10 Instructions for coordinate latching using a probe or digital input. ........................... 268
4.5 Summary programming commands............................................................................. 272
CHAPTER 5 CNC-PLC COMMUNICATION.
5.1 Auxiliary –M– functions................................................................................................ 276
5.1.1 Special considerations with the multi-spindle option and channels. ........................ 277
5.2 Auxiliary –H– functions. ............................................................................................... 278
5.2.1 Special considerations with the multi-spindle option and channels. ........................ 279
5.3 Auxiliary –S– function. ................................................................................................. 280
5.3.1 Special considerations with the multi-spindle option and channels. ........................ 281
5.4 Transferring auxiliary functions -M-, -H-, -S-................................................................ 282
5.4.1 Synchronized transfer. ............................................................................................. 283
5.4.2 Non-synchronized transfer....................................................................................... 284
5.5 Displaying PLC errors and messages. ........................................................................ 285
CHAPTER 6 LOGIC CNC INPUTS AND OUTPUTS.
6.1 General consulting signals........................................................................................... 288
6.2 Consulting signals for axes and spindles..................................................................... 298
6.3 Consulting signals for the spindle. ............................................................................... 304
6.4 Consultation signals of the independent interpolator................................................... 306
6.5 Tool manager consulting signals. ................................................................................ 308
6.6 Keystroke consulting signals. ...................................................................................... 310
6.7 General modifiable signals. ........................................................................................ 314
6.8 Modifiable signals for axes and spindles. .................................................................... 323
6.9 Spindle modifiable signals. .......................................................................................... 327
6.10 Modifiable signals of the independent interpolator. ..................................................... 331
6.11 Tool manager modifiable signals. ................................................................................ 332
6.12 Keystroke modifiable signals. ...................................................................................... 335
CHAPTER 7 TOOL AND MAGAZINE MANAGEMENT.
7.1 Types of tool magazine................................................................................................ 343
7.2 Tool table, active tool table and tool magazine table................................................... 345
7.3 Communication between manager and PLC. .............................................................. 346
7.3.1 Manager --> PLC communication. ........................................................................... 347
7.3.2 PLC --> Manager communication. ........................................................................... 348
7.3.3 Manager Emergency................................................................................................ 350
7.3.4 Tool monitoring. ....................................................................................................... 351
7.4 Variables related to tool magazine management. ....................................................... 352
7.5 Tool loading and unloading from the magazines. ........................................................ 353
7.6 Magazine-less system. ................................................................................................ 354
7.6.1 Valid operations and marks activated by the PLC with each one of them. .............. 355
7.6.2 Detailed description of the operations of the magazine. .......................................... 356
7.6.3 Basic PLC programming. ......................................................................................... 357
7.7 Turret type magazine................................................................................................... 358
7.7.1 Valid operations and marks activated by the PLC with each one of them. .............. 359
7.7.2 Detailed description of the operations of the magazine. .......................................... 361
7.7.3 Communication between the PLC and the M06 subroutine..................................... 363
7.7.4 Program of the M06 subroutine. .............................................................................. 364
7.7.5 Basic PLC programming. ......................................................................................... 367
7.8 Synchronous magazine without changer arm.............................................................. 368
7.8.1 Valid operations and marks activated by the PLC with each one of them. .............. 369
7.8.2 Detailed description of the operations of the magazine. .......................................... 371
7.8.3 Communication between the PLC and the M06 subroutine..................................... 374
7.8.4 Program of the M06 subroutine. .............................................................................. 375
7.8.5 Basic PLC programming. ......................................................................................... 379

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·5·
7.9 Synchronous magazine with changer arm and 1 claw................................................. 381
7.9.1 Valid operations and marks activated by the PLC with each one of them. .............. 382
7.9.2 Detailed description of the operations of the magazine. .......................................... 384
7.9.3 Communication between the PLC and the M06 subroutine..................................... 387
7.9.4 Program of the M06 subroutine................................................................................ 388
7.9.5 Basic PLC programming. ......................................................................................... 393
7.10 Synchronous magazine with changer arm and 2 claws............................................... 395
7.10.1 Valid operations and marks activated by the PLC with each one of them. .............. 396
7.10.2 Detailed description of the operations of the magazine. .......................................... 398
7.10.3 Communication between the PLC and the M06 subroutine..................................... 401
7.10.4 Program of the M06 subroutine................................................................................ 402
7.10.5 Basic PLC programming. ......................................................................................... 407
7.11 Asynchronous magazine with changer arm. ................................................................ 409
7.11.1 Valid operations and marks activated by the PLC with each one of them. .............. 410
7.11.2 Detailed description of the operations of the magazine. .......................................... 412
7.11.3 Communication between the PLC and the M06 subroutine..................................... 415
7.11.4 Program of the M06 subroutine................................................................................ 416
7.11.5 Basic PLC programming. ......................................................................................... 422
CHAPTER 8 KEY CODES.
8.1 Example for simulating the keyboard from the PLC..................................................... 428
8.2 Assigning codes for a Spanish keyboard..................................................................... 430
CHAPTER 9 CONCEPTS.
9.1 Configure the name and number of axes and spindles. .............................................. 433
9.1.1 Configure the number of axes and spindles of the system. ..................................... 434
9.1.2 Configure the number of axes and spindles of the channels. .................................. 435
9.1.3 Configuration examples. .......................................................................................... 436
9.2 Configure an axis as rotary axis................................................................................... 446
9.3 Configure two axes as a tandem axis. ......................................................................... 449
9.3.1 Tandem axis configuration. Machine parameters. ................................................... 450
9.3.2 Effect of the preload................................................................................................. 452
9.3.3 Tandem axis configuration. Block diagram. ............................................................. 454
9.3.4 Tandem related variables......................................................................................... 456
9.3.5 Tandem adjustment procedure. ............................................................................... 457
9.4 Analog axes. ................................................................................................................ 458
9.4.1 Configure the number of the analog output and of the feedback input. ................... 458
9.4.2 Configure 2 axes with the same feedback input and analog output......................... 460
9.5 Multi-axis management................................................................................................ 461
9.5.1 Configuration of a multi-axis group. Machine parameters........................................ 463
9.5.2 Configuration of a multi-axis group. The PLC program generates an error. ............ 466
9.5.3 Changing the set and the gear at the CNC and at the drive. ................................... 467
9.5.4 Configuration examples. .......................................................................................... 468
9.6 Home search................................................................................................................ 470
9.6.1 Home search (axes and spindles)............................................................................ 472
9.6.2 Home search (gantry axes)...................................................................................... 475
9.7 Software limits of the axes. .......................................................................................... 477
9.7.1 How to set the software travel limits......................................................................... 479
9.7.2 Set the tolerance for an axis located at the software travel limits. ........................... 481
9.8 Configure a handwheel as "feed handwheel". ............................................................. 482
9.9 Configuration of the HSC mode (High Speed Cutting). ............................................... 484
9.9.1 Configuration of the HSC mode. .............................................................................. 485
9.9.2 Influence of the type of acceleration and of the filters in HSC mode. ...................... 488
9.9.3 Procedure for analysis and adjustment of the HSC. ................................................ 489
9.9.4 Summary of the useful variables to analyze the HSC.............................................. 492
9.9.5 The loops and the variables. ................................................................................... 497
9.10 Calculation of the kinematics dimensions. ................................................................... 498
9.10.1 Swivel (angular) spindle. Calculation of the dimensions using a probe. .................. 499
9.10.2 Swivel (angular) spindle. Calculation of the dimensions using a dial indicator. ....... 505
9.10.3 Rotary table. Calculation of the dimensions using a probe...................................... 509
9.11 Management of several keyboards. ............................................................................ 513
9.11.1 How to configure the feature. ................................................................................... 513
9.11.2 Operation of the jog panels. ..................................................................................... 518
9.12 Remote OpenPCS (8065 CNC only). .......................................................................... 519
9.13 Assigning a help text to the graphic softkeys and to the CNC status icon................... 521
9.14 Remote module RCS-S. .............................................................................................. 522
9.14.1 Configure the module like as a node of the Sercos bus........................................... 523
9.14.2 Configure the analog outputs. .................................................................................. 523
9.14.3 Configuration of the feedback inputs........................................................................ 524
9.14.4 Configure the feedback input for a handwheel......................................................... 524
9.14.5 Parameter setting example. ..................................................................................... 525

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Installation manual
CNC 8060
CNC 8065
(REF: 1402)
CHAPTER 10 CNC VARIABLES.
10.1 Understanding how variables work.............................................................................. 527
10.1.1 Accessing numeric variables from the PLC. ............................................................ 529
10.2 Variables in a single-channel system. ......................................................................... 530
10.3 Variables in a multi-channel system. ........................................................................... 533
10.4 Variables related to general machine parameters. ...................................................... 536
10.5 Variables related to the machine parameters of the channels..................................... 557
10.6 Variables related to axis and spindle machine parameters. ........................................ 580
10.7 Variables related to the sets of machine parameters. ................................................. 617
10.8 Variables related to machine parameters for JOG mode. ........................................... 671
10.9 Variables related to machine parameters for M functions. .......................................... 675
10.10 Variables related to kinematic machine parameters.................................................... 677
10.11 Variables related to machine parameters for the tool magazine. ................................ 681
10.12 Variables related to OEM machine parameters........................................................... 684
10.13 Variables associated with the status and resources of the PLC.................................. 686
10.14 PLC consulting logic signals; general. ......................................................................... 690
10.15 PLC consulting logic signals; axes and spindles. ........................................................ 701
10.16 PLC consulting logic signals; spindles......................................................................... 706
10.17 PLC consulting logic signals; independent interpolator. .............................................. 708
10.18 PLC consulting logic signals; tool manager. ................................................................ 710
10.19 PLC consulting logic signals; keys............................................................................... 713
10.20 PLC modifiable logic signals; general.......................................................................... 714
10.21 PLC modifiable logic signals; axes and spindles. ........................................................ 722
10.22 PLC modifiable logic signals; spindles......................................................................... 728
10.23 PLC modifiable logic signals; independent interpolator. .............................................. 730
10.24 PLC modifiable logic signals; tool manager................................................................. 731
10.25 PLC modifiable logic signals; keys. ............................................................................. 736
10.26 Variables related to the machine configuration............................................................ 737
10.27 Variables related to volumetric compensation. ............................................................ 745
10.28 Variables associated with the Mechatrolink bus. ........................................................ 746
10.29 Variables related to synchronized switching................................................................ 748
10.30 PWM related variables................................................................................................. 749
10.31 Variables related to cycle time..................................................................................... 751
10.32 Variables associated with the feedback inputs for analog axes. ................................. 753
10.33 Variables associated with the analog inputs and outputs. ........................................... 755
10.34 Variables associated with the velocity command and the feedback of the drive. ........ 756
10.35 Variables related to the change of gear and set of the Sercos drive. .......................... 758
10.36 Variables related to loop adjustment. .......................................................................... 759
10.37 Variables related to the loop of the axis or of the tandem spindle. .............................. 767
10.38 Variables related to user tables (zero offset table). ..................................................... 769
10.39 Variables related to user tables (fixture table). ............................................................ 774
10.40 Variables related to user tables (arithmetic parameters table). ................................... 776
10.41 Variables related to the position of the axes................................................................ 780
10.42 Variables related to spindle position. ........................................................................... 786
10.43 Feedrate related variables. .......................................................................................... 788
10.44 Variables associated with acceleration and jerk on the tool path. ............................... 793
10.45 Variables related to managing the feedrate in HSC mode. ......................................... 794
10.46 Variables related to spindle speed............................................................................... 798
10.47 Variables associated with the tool manager. ............................................................... 806
10.48 Variables related to managing the tool magazine and the tool changer arm............... 808
10.49 Variables related to the active tool and to the next one............................................... 810
10.50 Variables associated with any tool............................................................................... 822
10.51 Variables associated with the tool being prepared. ..................................................... 831
10.52 Variables related to jog mode. ..................................................................................... 839
10.53 Variables related to the programmed functions. .......................................................... 845
10.54 Variables related to the electronic cam........................................................................ 872
10.55 Variables related to the independent axes. ................................................................. 874
10.56 Variables associated with the virtual tool axis. ............................................................ 881
10.57 Variables defined by the user. ..................................................................................... 882
10.58 General variables of the CNC...................................................................................... 883
10.59 Variables related to CNC status. ................................................................................. 886
10.60 Variables associated with the part-program being executed. ...................................... 891
10.61 Interface related variables. .......................................................................................... 895

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·7·
ABOUT THE PRODUCT
BASIC CHARACTERISTICS.
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol
Basic characteristics. 8060 M 8060 T 8065 M 8065 T
PC-based system. Closed system Open system
Operating system. Windows XPe Windows XP
Number of axes. 3 a 5 3 to 28
Number of spindles. 1 2 1 to 4
Number of tool magazines. 1 2 1 to 4
Number of execution channels. 1 2 1 to 4
Number of handwheels. 1 a 3 1 to 12
Type of servo system. Analog / Sercos Digital Analog / Digital Sercos /
Digital Mechatrolink
Communications. RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1.5 ms < 1 ms
Remote modules. RIOW RIO5 RIO70 RCS-S
Communication with the remote modules. CANopen CANopen CANfagor Sercos
Digital inputs per module. 8 16 / 32 16 - - -
Digital outputs per module. 8 24 / 48 16 - - -
Analog inputs per module. 4 4 8 - - -
Analogoutputspermodule. 4444
Inputs for PT100 temperature sensors. 2 2 - - - - - -
Feedback inputs. - - - - - - 4 (*) 4 (**)
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
FGUIM visual configuration tool.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface

·8·
Installation manual
CNC 8060
CNC 8065
(REF: 1402)
SOFTWARE OPTIONS.
Bear in mind that some of the features described in this manual depend on the software options that are
installed. The information of the following table is informative only; when purchasing the software options,
only the information provided in the ordering handbook is valid.
Software options (·M· model).
8060 M 8065 M 8065 M Power
Basic Pack 1 Basic Pack 1
Open system.
Access to the administrator mode.
- - - - - - - - - Option Option
Number of execution channels 1 1 1 1 1 to 4
Number of axes 3 a 5 3 to 6 5 to 8 5 to 12 8 to 28
Number of spindles 1 1 1 to 2 1 to 4 1 to 4
Number of tool magazines 1 1 1 1 to 2 1 to 4
Limited to 4 interpolated axes Option Option Option Option Option
IEC 61131 language - - - - - - Option Option Option
HD graphics Option Option Option Standard Standard
Conversational IIP Option Option Option Option Option
Dual-purpose machines (M-T) - - - - - - - - - Option Standard
"C" axis Option Standard Standard Standard Standard
Dynamic RTCP Option - - - Option Option Standard
HSSA machining system. Option Standard Standard Standard Standard
Probing canned cycles Option Option Standard Standard Standard
Tandem axes Option - - - Option Standard Standard
Synchronism and cams - - - - - - - - - Option Standard
Tangential control - - - - - - Standard Standard Standard
Volumetric compensation (up to 10 m³). - - - - - - - - - Option Option
Volumetric compensation (more than 10 m³). - - - - - - - - - Option Option
ProGTL3 language. Option Option Option Option Option
Part-program translator. Option Option Option Option Option

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·9·
Software options (·T· model).
8060 T 8065 T 8065 T Power
Basic Pack 1 Basic Pack 1
Open system.
Access to the administrator mode.
- - - - - - - - - Option Option
Number of execution channels 2 1 1 to 2 1 to 2 1 to 4
Number of axes 3 a 5 3 to 5 5 to 7 5 to 12 8 to 28
Number of spindles 2 2 2 3 to 4 3 to 4
Number of tool magazines 2 1 1 to 2 1 to 2 1 to 4
Limited to 4 interpolated axes Option Option Option Option Option
IEC 61131 language - - - - - - Option Option Option
HD graphics Option Option Option Standard Standard
Conversational IIP Option Option Option Option Option
Dual-purpose machines (T-M) - - - - - - - - - Option Standard
"C" axis Option Option Standard Standard Standard
Dynamic RTCP - - - - - - - - - Option Standard
HSSA machining system. Option Option Standard Standard Standard
Probing canned cycles Option Option Standard Standard Standard
Tandem axes Option - - - Option Standard Standard
Synchronism and cams Option - - - Option Option Standard
Tangential control - - - - - - - - - Option Standard
Volumetric compensation (up to 10 m³). - - - - - - - - - Option Option
Volumetric compensation (more than 10 m³). - - - - - - - - - Option Option
ProGTL3 language. - - - - - - - - - - - - - - -
Part-program translator. Option - - - - - - - - - - - -

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·11·
DECLARATION OF CONFORMITY
The manufacturer:
Fagor Automation S. Coop.
Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain).
Declares:
The manufacturer declares under their exclusive responsibility the conformity of the product:
8060 CNC
Consisting of the following modules and accessories:
CN60-10H, CN60-10HT, CN60-10V, CN60-10VT
OP-PANEL, OP-PANEL+SPDL RATE
Remote Modules RIOW, RIO5, RIO70, RCS-S, RIOR.
Note.Some additional characters may follow the model references indicated above. They all comply with the
directives listed here. However, compliance may be verified on the label of the unit itself.
Referred to by this declaration with following directives:
According to the European Community Directives 2006/95/EC on Low Voltage and 2004/108/EC
on Electromagnetic Compatibility and their updates.
In Mondragón, February 1st, 2014.
Low-voltage regulations.
IEC 60204-1:2005/A1:2008 Electrical equipment on machines. Part1. General requirements.
Regulation on electromagnetic compatibility.
EN 61131-2: 2007 PLC. Part 2. Equipment requirements and tests.

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·13·
DECLARATION OF CONFORMITY
The manufacturer:
Fagor Automation S. Coop.
Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain).
Declares:
The manufacturer declares under their exclusive responsibility the conformity of the product:
8065 CNC
Consisting of the following modules and accessories:
8065-M-ICU, 8065-T-ICU
MONITOR-LCD-10K, MONITOR-LCD-15, MONITOR-SVGA-15
HORIZONTAL-KEYB, VERTICAL-KEYB, OP-PANEL
BATTERY
Remote Modules RIOW, RIO5, RIO70, RCS-S.
Note.Some additional characters may follow the model references indicated above. They all comply with the
directives listed here. However, compliance may be verified on the label of the unit itself.
Referred to by this declaration with following directives:
According to the European Community Directives 2006/95/EC on Low Voltage and 2004/108/EC
on Electromagnetic Compatibility and their updates.
In Mondragón, September 1st, 2013.
Low-voltage regulations.
IEC 60204-1:2005/A1:2008 Electrical equipment on machines. Part1. General requirements.
Regulation on electromagnetic compatibility.
EN 61131-2: 2007 PLC. Part 2. Equipment requirements and tests.

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·15·
VERSION HISTORY
Here is a list of the features added to each manual reference.
Ref. 1402
Software V01.00 (8060)
8060. First version.

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·17·
SAFETY CONDITIONS
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it. Fagor Automation shall not be held responsible of any physical damage or
defective unit resulting from not complying with these basic safety regulations.
PRECAUTIONS BEFORE CLEANING THE UNIT
If the CNC does not turn on when actuating the start-up switch, verify the connections.
PRECAUTIONS DURING REPAIR
In case of a malfunction or failure, disconnect it and call the technical service.
PRECAUTIONS AGAINST PERSONAL DAMAGE
Before start-up, verify that the machine that integrates this CNC meets the 89/392/CEE Directive.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
Interconnection of modules. Use the connection cables provided with the unit.
Use proper cables. To prevent risks, use the proper cables for mains, Sercos and Bus
CAN recommended for this unit.
In order to avoid electrical shock at the central unit, use the proper
power (mains) cable. Use 3-wire power cables (one for ground
connection).
Avoid electrical overloads. In order to avoid electrical discharges and fire hazards, do not apply
electrical voltage outside the range selected on the rear panel of the
central unit.
Ground connection. In order to avoid electrical discharges, connect the ground terminals
of all the modules to the main ground terminal. Before connecting the
inputs and outputs of this unit, make sure that all the grounding
connections are properly made.
In order to avoid electrical shock, before turning the unit on verify that
the ground connection is properly made.
Do not work in humid environments. 8060. In order to avoid electrical discharges, always work under 90%
of relative humidity (non-condensing) and 50 ºC (122 ºF).
8065. In order to avoid electrical discharges, always work under 90%
of relative humidity (non-condensing) and 45 ºC (113 ºF).
Do not work in explosive environments. In order to avoid risks or damages, do no work in explosive
environments.

·18·
Installation manual
CNC 8060
CNC 8065
(REF: 1402)
PRECAUTIONS AGAINST PRODUCT DAMAGE
PROTECTIONS OF THE UNIT ITSELF
Working environment. This unit is ready to be used in industrial environments complying with
the directives and regulations effective in the European Community.
Fagor Automation shall not be held responsible for any damage
suffered or caused by the CNC when installed in other environments
(residential or homes).
Install the unit in the right place. It is recommended, whenever possible, to install the CNC away from
coolants, chemical product, blows, etc. that could damage it.
This unit complies with the European directives on electromagnetic
compatibility. Nevertheless, it is recommended to keep it away from
sources of electromagnetic disturbance such as:
Powerful loads connected to the same AC power line as this
equipment.
Nearby portable transmitters (Radio-telephones, Ham radio
transmitters).
Nearby radio/TV transmitters.
Nearby arc welding machines.
Nearby High Voltage power lines.
Enclosures. The manufacturer is responsible of assuring that the enclosure
involving the equipment meets all the currently effective directives of
the European Community.
Avoid disturbances coming from the
machine.
The machine must have all the interference generating elements
(relay coils, contactors, motors, etc.) uncoupled.
Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard and
the remote modules.
Grounding of the power supply. The zero volt point of the external power supply must be connected
to the main ground point of the machine.
Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the corresponding
pin.
Ambient conditions. 8060. The storage temperature must be between +5 ºC and +55 ºC
(41 ºF and 131 ºF).
8065. The storage temperature must be between +5 ºC and +45 ºC
(41 ºF and 113 ºF).
The storage temperature must be between -25 ºC and 70 ºC (-13 ºF
and 158 ºF).
Central unit enclosure. Make sure that the needed gap is kept between the central unit and
each wall of the enclosure.
Use a DC fan to improve enclosure ventilation.
Main AC power switch. This switch must be easy to access and at a distance between 0.7 and
1.7 m (2.3 and 5.6 ft) off the floor.
Remote modules. All the digital inputs and outputs have galvanic isolation via
optocouplers between the CNC circuitry and the outside.

Installation manual
CNC 8060
CNC 8065
(REF: 1402)
·19·
SAFETY SYMBOLS
Symbols that may appear on the manual.
Symbols that the product may carry.
Danger or prohibition symbol.
It indicates actions or operations that may hurt people or damage products.
Warning symbol.
It indicates situations that certain operations could cause and the suggested actions to prevent them.
Obligation symbol.
It indicates actions and operations that must be carried out.
Information symbol.
It indicates notes, warnings and advises.
Ground protection symbol.
It indicates that that point must be under voltage.
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