Falcon G350/7P User guide

T100690 Ref. 1
G350/7 and G350/8
GRIDDLE PLATES
INSTALLATION and
SERVICING INSTRUCTIONS
These appliances must be installed and ser iced by a competent person as stipulated by the Gas
Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installati n f the appliance is in c nf rmity with these instructi ns and
Nati nal Regulati ns in f rce at the time f installati n. Particular attenti n MUST be paid t -
Gas Safety ( Installation & Use ) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
These appliances have been CE-marked n the basis f c mpliance with the Gas Appliance Directive f r the
C untries, Gas Types and Pressures as stated n the Data Plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES WHETHER
GAS OR ELECTRIC, MUST BE EARTHED
On c mpleti n f the installati n, these instructi ns sh uld be left with the Engineer-in-Charge f r reference
during servicing. Further t this, The Users Instructi ns sh uld be handed ver t the User, having had a
dem nstrati n f the perati n and cleaning f the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In rder t btain maximum perf rmance fr m this unit we w uld rec mmend that a Maintenance C ntract be
arranged with SERVICELINE . Visits may then be made at agreed intervals t carry ut adjustments and
repairs. A qu tati n will be given up n request t the c ntact numbers bel w.
Falcon Foodser ice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillf ts R ad, Stirling. FK9 5PY. Sc tland.
SERVICELINE CONTACT -
PHONE - 01438 363 000 FAX - 01438 369 900
Detailed recommendations are contained in
Institute of Gas Engineers published
documents :
IGE/ UP/ 1, IGE/ UP/ 2
BS6173 and BS5440
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Warranty Policy Shortlist
Warranty d es n t c ver :-
C rrecting faults caused by inc rrect installati n f a pr duct.
Where an engineer cann t gain access t a site r a pr duct.
Repeat c mmissi n visits.
Replacement f any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
R utine maintenance and cleaning.
Gas c nversi ns i.e. Natural t Pr pane gas.
Descaling f water pr ducts and cleaning f water sens rs where s fteners/c nditi ners are n t fitted, r are
fitted and n t maintained.
Bl cked drains.
Independent steam generati n systems.
Gas, water and electrical supply external t unit.
Light bulbs.
Re-installing vacuum in kettle jackets.
Replacement f grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds n fault with a pr duct that has been rep rted faulty.
Re-setting r adjustment f therm stats when unit is perating t specificati n.
Cleaning and unbl cking f fryer filter systems due t cust mer misuse.
Lubricati n and adjustment f d r catches.
Cleaning and Maintenance
Cleaning f burner jets
P r c mbusti n caused by lack f cleaning
Lubricati n f m ving parts
Lubricati n f gas c cks
Cleaning/adjustment f pil ts
C rrecti n f gas pressure t appliance.
Renewing f electric cable ends.
Replacement f fuses
C rr si n caused by use f chemical cleaners.
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M del Natural Pr pane
G350/7 & 7P 5.2kW 4.65kW
G350/8 & 8P 2 x 5.2kW 2 x 4.65kW
SECTION 1 - INSTALLATION
1.2 SITING
The griddles can be installed n a table, c unter t p
r alternatively up n a purp se-made stand.
The unit can be p siti ned t within 75mm f a
c mbustible wall at the back and sides. There sh uld
be a minimum vertical clearance f 900mm ab ve t p
edge f appliance flue t any verhanging
c mbustible surface.
Important
If unit is t be installed with ther matching appliances
f the Falc n 350 series, the instructi ns f r all units
must be c nsulted t determine the necessary
clearance t any c mbustible rear wall r verlying
surface. S me appliances require greater clearances
than thers, and the largest figure qu ted in the
individual Instructi ns will theref re determine
clearance f r c mplete suite f adj ining appliances.
1.3 VENTILATION
Adequate ventilati n, whether natural r mechanical,
must be pr vided t ensure sufficient fresh air f r
c mbusti n and f r rem val f c mbusti n pr ducts,
which may be harmful t health. Rec mmendati ns
f r ventilati n f r Catering Appliances are given in
BS.5440:2. Further, t ensure sufficient r m venti-
lati n, guidance n the v lume f ventilati n air
required f r different kinds f catering equipment is
given in the table. F r multiple installati ns the
requirements sh uld be added. Installati n sh uld
be made in acc rdance with l cal and/ r nati nal
regulati ns applying at the time, and a c mpetent
installer must be empl yed.
The appliance flue discharges vertically thr ugh grille
at rear f h b. There must be n direct c nnecti n f
the flue t any mechanical extracti n system r
utside air. Siting appliance under a ventilated
can py is the ideal arrangement.
1.4 GAS SUPPLY
The inc ming service must be f sufficient size t
supply full rate with ut excessive pressure dr p.
A gas meter is c nnected t service pipe by Gas
Supplier. Any existing meter sh uld be checked,
preferably by Gas Supplier, t ensure that the meter
is f adequate capacity t supply the unit, and ther
ass ciated equipment. This is particularly imp rtant
when a number f units are being installed.
Installati n pipew rk sh uld be fitted in acc rdance
with IGE/UP/2. The size f the pipes fr m the meter
t the appliance must be n t less than that f the
appliance inlet c nnecti n, Rp
1
/
2
(
1
/
2
" BSP female).
An is lating c ck must be l cated cl se t the
appliance t facilitate shut-d wn during an
emergency r r utine servicing. The c ck must be
easily accessible t the user. The installati n must be
tested f r gas-tightness; details are given in
IGE/UP/1. The adjustable g vern r supplied must
be fitted t natural gas appliances.
1.5 ELECTRICAL SUPPLY
N t applicable t these appliances.
1.6 WATER SUPPLY
N t applicable t these appliances.
1.7 HEAT INPUTS (net) -
NATURAL and PROPANE GAS
EQUIPMENT
Ventilati n Rate Required
m
3
/ min ft
3
/min
Range, Unit Type 17 600
Pastry Oven 17 600
Fryer 26 900
Grill 17 600
Steak Grill 26 900
B iling Pan 17 600
Steamer 17 600
Sterilizing Sink 14 500
Bains Marie 11 400
Tea/ C ffee Machine 8.5 - 14 300 - 500
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER
MODEL WIDTH
mm DEPTH mm HEIGHT mm WEIGHT kg WEIGHT lbs
G350/7 & 7P 350 650 385 38 85
G350/8 & 8P 700 650 385 73 162
1.1 MODEL NUMBERS, NET WEIGHTS
and DIMENSIONS
A "P" suffix den tes pr pane perati n.
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Burner Natural Pr pane
Main é2.1mm Amal 180
Pil t SIT N . 36 SIT N . 19
mbar inches w.g.
8
14.8
20
37
NATURAL
PROPANE
mbar inches w.g.
16 6
37 14.8
Supply Pressure Burner Pressure
1.8 INJECTOR SIZES -
NATURAL and PROPANE GAS
1.9 GAS PRESSURE
NATURAL and PROPANE GAS
Pressure test p int is l cated behind fr nt facia panel.
An adjustable g vern r Rc
1
/
2
(
1
/
2
" BSP) is pr vided
n Natural Gas m dels.
1.10 BURNER ADJUSTMENTS
1.10.1 Aeration Adjustment - Natural Gas
Burners are fitted with fixed inject rs. Aerati n
adjustment is set by manufacturer by means f a
screw in burner thr at. After setting pressure, flame
c ne height sh uld be appr ximately 12mm.
1.10.2 Low Flame Setting
The gas c ntr l is pr vided with a l w flame setting.
L w flame adjustment has been set and sealed by
manufacturer by means f a bypass screw in gas tap
t appr ximately ne third full rate.
SECTION 2 - ASSEMBLY and
COMMISSIONING
2.1 ASSEMBLY
Place unit in p siti n, and level using feet adjusters.
If unit requires t be m unted up n a stand, refer t
details supplied with stand.
Rem ve any packing material and ensure that
burners are c rrectly l cated ver inject rs.
2.2 CONNECTION TO GAS SUPPLY
The unit is furnished with a c mpressi n elb w fitting,
terminating in an R
1
/
2
thread f r c nnecting t mains.
The gas supply piping and c nnecti n t unit must be
installed in acc rdance with the regulati ns listed n
the c ver f this manual.
On Natural Gas appliances, the adjustable g vern r
must be fitted in supply, being securely fixed in a
p siti n enabling adjustment t be made during
c mmissi ning. DO NOT fit a g vern r t Pr pane
m dels.
A gas is lating c ck must be fitted in supply, in a
p siti n readily accessible t perat r.
2.3 CONNECTION TO AN ELECTRICITY SUPPLY
N t applicable t these appliances.
2.4 CONNECTION TO A WATER SUPPLY
N t applicable t these appliances.
2.5 PRE-COMMISSIONING CHECK
2.5.1 Setting Gas Pressure (Natural Gas Only)
C nnect a suitable pressure gauge t test p int
l cated behind facia panel. Light burners in
acc rdance with pr cedure detailed in User
Instructi ns and set gas pressure as specified in
Secti n 1.9.
2.5.2 Aeration Adjustment
Check by bserving thr ugh inspecti n aperture and
wind w, that burner c ne lengths are in acc rdance
with Secti n 1.10.1.
2.5.3 Low Flame Check
Check by bserving thr ugh inspecti n aperture and
wind w, that flame reduces when c ntr l is turned t
l w flame setting in acc rdance with Secti n 1.10.2.
Further bserve that flame is stable.
2.5.4 Gas Tightness
After installati n, the engineer resp nsible sh uld
check gas tightness and ensure unit perates
satisfact rily bef re hading ver t user.
2.6 INSTRUCTION TO USER
After installing and c mmissi ning the appliance,
hand the User's Instructi ns t the user r purchaser
and ensure that the pers n(s) resp nsible
understands the instructi ns f r lighting, cleaning
and c rrect use f the appliance. It is imp rtant t
ensure that l cati n f gas is lating c ck is made
kn wn t user, and the pr cedure f r its perati n in
an emergency be dem nstrated.
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SECTION 3 - SERVICING
and CONVERSION
Important
BEFORE ATTEMPTING ANY SERVICING, TURN
OFF ISOLATING COCK AND TAKE STEPS TO
ENSURE THAT IT CANNOT BE INADVERTANTLY
TURNED ON.
AFTER ANY MAINTENANCE TASK, CHECK THE
APPLIANCE TO ENSURE THAT IT PERFORMS
CORRECTLY AND CARRY OUT ANY NECESSARY
ADJUSTMENTS AS DETAILED IN SECTION 1.
After carrying ut any servicing r exchange f gas
carrying c mp nents -
ALWAYS CHECK FOR GAS TIGHTNESS!
3.1 CONVERSION PROCEDURE CHECK LIST
Frcnversint NATURALGAS,addcrrect
g vern r and set burner pressure.
F r c nversi n t PROPANE GAS, rem ve g vern r
fr m gas circuit.
Other c nsiderati ns:
CHANGE INJECTORS
ADJUST BYPASS SCREW TO LOW RATE
ADJUST BURNER AERATION
CHANGE DATA PLATE
On c mpleti n, re-apply any seals and l cking nuts.
3.2 REMOVAL OF CONTROL PANEL
Pr ceed as f ll ws:
Rem ve spillage tray.
Pull ff gas c ntr l kn b.
Und fixings in upper flange f facia panel and all w
panel t dr p d wn. Withdraw panel sufficiently t
enable spark igniter leads t be disc nnected at rear
bef re rem val.
Note
When re-fitting spark electr de terminal, ensure it is
turned away fr m manual igniti n h le in bulkhead.
3.3 BURNERS
Burners sh uld be cleaned peri dically t maintain
maximum perf rmance.
3.3.1 Main Burner
T gain access t burner, rem ve griddle plate.
Rem ve burner by lifting it slightly at rear.
Carefully m ve it back t clear inject r. Inject rs
may als be rem ved at this stage if required.
Refer t Secti n 3.4.
Clean burner with a wire brush. P rts may be cleared
with a suitable metal br ach, shaking debris clear,
r if p ssible bl wing it away with c mpressed air.
When replacing burner, ensure that rear l cating pins
are pr perly l cated.
Check flame c ne lengths in acc rdance with
Secti n 1.10.1.
Replace all parts in reverse rder and check f r gas
tightness.
3.3.2 Pilot Assembly
T rem ve, pr ceed as f ll ws:
a) Rem ve griddle plate, burner and facia panel as
previ usly described.
b) Release therm c uple fixing nut and rem ve
therm c uple fr m assembly.
c) Release pil t pipe fixing nut fr m pil t assembly.
Take care n t t l se inject r rem ved with nut.
d) Und fixings which secure pil t assembly and
rem ve with electr de and igniti n lead.
Replace spark electr de if required and re-assemble
in reverse rder.
3.4 INJECTORS
3.4.1 Main Injector
Lift ff griddle plate and rem ve burner as detailed
ab ve. Inject rs may n w be unscrewed.
S ak it in a suitable s lvent t rem ve any debris and
wipe with a s ft cl th. D n t use metal bjects t
clear inject r h le.
Check face-t -face seals are clean bef re re-fitting.
3.5 THERMOCOUPLE
T rem ve, pr ceed as f ll ws:
a) Rem ve griddle plate, burners and c ntr l panel as
detailed in the relevant secti ns f this d cument.
b) Und tubing nuts at b th pil t end and gas c ntr l.
c) Man euvre therm c uple clear.
When fitting a new therm c uple, c il excess in a
similar manner t riginal. Take care n t t bed tubing
t less than a 12mm radius.
3.6 PIEZO IGNITER/SPARK ELECTRODE
3.6.1 Piezo Igniter
T rem ve, pr ceed as f ll ws:
a) Rem ve facia panel.
b) Pull ff igniter lead and, fr m inside, rem ve nut
which secures igniter t facia panel.
Replace parts in reverse rder and check that pil t
ignites fr m spark. Refer t User Instructi ns f r
lighting pr cedure.
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L w flame setting screw
3.6.2 Spark Electrode
a) Rem ve griddle plate and facia panel.
b) Release therm c uple tubing nut and rem ve
therm c uple fr m pil t assembly.
c) Rem ve spark igniti n lead fr m electr de by
releasing M4 securing nut.
d) Release tubing nut which secures electr de t
pil t assembly and rem ve electr de.
Replace parts in reverse rder.
Note
When re-fitting spark electr de terminal, ensure it is
turned away fr m manual igniti n h le in bulkhead.
3.7 GAS TAP
T gain access t gas c ntr l, rem ve c ntr l panel
as detailed in Secti n 3.2 and pr ceed as f ll ws:
a) Und nut securing burner feed pipe t c ntr l.
b) Release pil t tubing nut fr m c ntr l and ease pil t
tube clear f l cati n.
c) Rem ve fixings which secure c ntr l t fl at rail.
d) Man euvre c ntr l t enable therm c uple
rem val.
e) Withdraw c ntr l.
When replacing c ntr l, ensure sealing gasket is in a
serviceable c nditi n and check gas tightness.
T clean and lubricate tap, pr ceed as f ll ws:
f) Und screws that fix fr nt securing plate and at the
same time, h ld plate against internal spring
pressure.
g) Carefully withdraw plate, c mplete with perating
spindle.
h) Withdraw exp sed r d, spring, brass washer and
sealing washer. Take care n t t l se any f these
small parts.
j) Withdraw plug and clean it with a s ft rag.
Als clean mating h le in c ntr l b dy.
Sparingly re-grease plug with an appr ved heat
resistant grease.
Re-assemble strictly in reverse rder. Take care with
central pin assembly.
i.e. Fit spring t pin first, then brass washer and finally
rubber sealing washer.
When inserting assembly int plug, ensure sealing
washer fits snugly int recess at b tt m f h le in
plug.
When re-assembling perating spindle, ensure that
niting pin engages in the plug sl t.
Adjusting Low Flame Setting
L w flame setting is adjustable by means f a screw
n c ntr l fr nt. Refer t Figure 1 and Secti n 1.10.2.
If it is necessary t adjust flame, ad pt the f ll wing
pr cedure:
k) Turn adjusting screw fully cl ckwise, then unscrew
appr x.
Natural Gas -
1
/
2
t
3
/
4
turn.
Pr pane Gas -
1
/
3
t
1
/
2
turn.
m) Light burner and turn t l w flame setting.
n) Observe that flame is stable and if required,
carefully adjust screw within the limits given f r
satisfact ry perati n. Turning screw in an
anti-cl ckwise directi n will increase flame and
vice-versa.
On tw burner m dels, b th burners require
adjustment.
When replacing c ntr l, ensure sealing gasket is in a
serviceable c nditi n and check gas tightness.
Take care n t t bend therm c uple tubing t less
than 12mm radius.
3.8 GOVERNOR
This applies t Natural Gas appliances nly.
The type f g vern r used is maintenance free.
Check that blue dust cap c vering vent is fitted and in
g d c nditi n. This pr tects breather h le.
SECTION 4 - SPARES
When rdering spare parts, always qu te appliance
type and serial number. This inf rmati n will be f und
n the data plate, l cated at unit rear.
In additi n, the serial number is als printed n an
identificati n label n the unit fr nt.
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