Falcon i91104C Manual

F900 SERIES
User, installation and servicing instructions
INDUCTION RANGE
i91104, i91105, i91104C & i91105C
Read these instructions before use
REV 6
Published: 01/09/2017
1717/07/2015
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:
T100953

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Falcon Foodservice Equipment
HEAD OFFICE
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of appliance life, dispose of appliance and any replacement parts in
a safe manner, via a licensed waste handler. Appliances are designed to
be dismantled easily and recycling of all material is encouraged whenever
practicable.
Dear Customer,
Thank you for choosing Falcon Foodservice Equipment.
This manual can be downloaded from www.falconfoodservice.com or scan
here.
IMPORTANT: Please keep this manual for future reference.

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SYMBOLS
•SPANNER • SCREWDRIVER • COOKING OIL • GREASE
• SPARK IGNITION • FLAME •WARNING • VIEWPORT
•ALLEN KEY •IGNITER

4
These instructions are only valid if the country code appears on the appliance.
If the code does not appear on the appliance, refer to the technical instructions
for adapting the appliance to the conditions for use in that country.
Installation must meet national or local regulations. Attention must be paid to:
safety (installation & use) regulations, health and safety at work act, local and
national building regulations, fire precautions act.
All apparatus connected to a potable water network and including water drain
device has to be provided with an air break before its discharge to the
drainage system. Type AA.
To prevent shocks, all appliances must be earthed.
This equipment is for professional use only and must be used by qualified
persons.
The installer must instruct the responsible person(s) of the correct operation
and maintenance of the appliance.
Unless otherwise stated, parts which have been protected by the
manufacturer must not be adjusted by the installer.
Take care when moving an appliance fitted with castors.
The appliance must be serviced regularly by a qualified person. Service
intervals should be agreed with the service provider.
“Check that no damage has occurred to the appliance, power cable and plug
top during transit.
If damage has occurred do not use the appliance.
Installation, periodic testing, repair and fixed wiring connections should only
be undertaken by a competent electrician
Ensure that the mains power cable is routed free from the appliance to avoid
damage.
We recommend supplementary electrical protection with the use of a residual
current device (RCD).
The appliance has been designed and approved to use Falcon kick plates;
non Falcon kick plates could potentially adversely affect the performance of
the appliance by restricting the air to the appliance.

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CONTENTS
1.0 APPLIANCE INFORMATION .....................................................................................6
2.0 OPERATION..............................................................................................................7
2.1 COMPONENT PARTS............................................................................................8
2.2 CONTROLS............................................................................................................9
2.3 USING THE INDUCTION HOB........................................................................10-11
2.4 USING THE OVEN (I91104/5 MODEL).................................................................11
2.5 USING THE OVEN (I91104/5C MODEL)..............................................................12
3.0 CLEANING AND MAINTENANCE............................................................................13
3.1 HOB......................................................................................................................13
3.2 OVEN ...................................................................................................................13
3.3 FLUE CAPPER.....................................................................................................13
4SPECIFICATION .........................................................................................................14
5DIMENSIONS / CONNECTION LOCATION ................................................................14
6INSTALLATION ...........................................................................................................15
6.1 SITING / CLEARANCES.......................................................................................15
6.2 ELECTRICAL SUPPLY AND CONNECTION ..........................................................16
6.3 ASSEMBLY.............................................................................................................17
6.4 COMMISSIONING................................................................................................17
6.5 INSTRUCTION TO USER.....................................................................................17
6.6 SUITING...............................................................................................................18
7SERVICING.................................................................................................................20
7.1 CONTROL PANEL................................................................................................20
7.2 OVEN DOOR REMOVAL......................................................................................21
7.3 ACCESSING THE GENERATOR AND ELECTRICS............................................23
7.4 REMOVING COIL ASSEMBLY.............................................................................26
7.5 OVEN TOP ELEMENT REMOVAL (i91104, i91105 )...............................................28
7.6 OVEN BOTTOM ELEMENT REMOVAL ( i91104, i91105 )...................................29
7.7 OVEN ELEMENT AND FAN REMOVAL (i91104C, i91105C )..................................30
8.0 FAULT FINDING...........................................................................................................32
8.1 ERROR CODE TABLE.........................................................................................32
9.0 CIRCUIT DIAGRAM.................................................................................................35
10.0 WIRING DIAGRAM...............................................................................................37
11.0 SPARE PARTS.....................................................................................................42
12.0 SERVICE INFORMATION....................................................................................42

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1.0 APPLIANCE INFORMATION
This appliance has been CE-marked on the basis of compliance with the relevant EU
directives for the heat inputs, gas pressures and voltages stated on the data plate.
A - Serial No •
B - Model No •
C - Flue Type •
D - Gas Category •
E - Gas Pressure •
F - Gas Type •
G - Gas Rate •
H - Total Heat Input •
I - Electrical Rating •
J - Total Electrical Power •
K - Magnetic Field Frequency •
L - Electrical Phase Loading •

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2.0 OPERATION
IF GLASS-CERAMIC TOP IS CRACKED OR BROKEN IMMEDIATELY
DISCONNECT APPLIANCE FROM POWER SUPPLY AND CONTACT
YOUR SERVICE AGENT.
THE AIR INTAKE FILTER MUST BE IN POSITION DURING
OPERATION IT SHOULD BE CLEANED REGULARLY AND DO NOT
OBSTRUCT AIR FILTER ENTRY BELOW.
USERS MUST BE MADE AWARE THAT INDIVIDUALS FITTED
WITH A PACEMAKER SHOULD CONSULT THEIR DOCTOR IF IN A
CLOSE PROXIMITY TO THIS UNIT. THIS INDUCTION UNIT
EMANATES AN 18 KHz TO 20 KHz OUTPUT THAT MAY AFFECT
OLDER TYPES OF PACEMAKER.
USE OF THE CORRECT TYPE OF PAN IS ESSENTIAL FOR
CORRECT OPERATION.
DO NOT PLACE ANY METAL OBJECTS, SUCH AS KITCHEN
UTENSILS, CUTLERY, ALUMINIUM FOIL, OR PLASTIC VESSELS, ON
THE GLASS-CERAMIC TOP.
THE USER MUST ALSO BE AWARE OF POTENTIAL TO HEAT
JEWELLERY AND DISRUPT ELECTRONIC EQUIPMENT PLACED
OVER THE INDUCTION ZONES MAGNETIC FIELD.
DO NOT PLACE CREDIT CARDS, ETC, ON THE GLASS-CERAMIC
TOP AS DATA COULD BE WIPED OFF.
NEVER LEAVE THE INDUCTION HOB UNSUPERVISED WHEN IN
USE. THE GLASS-CERAMIC TOP MUST NOT BE USED FOR
STORAGE.
DAMAGED PANS CAN REDUCE THE APPLIANCE EFFICIENCY.

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2.1 COMPONENT PARTS
i91104, i91105
i91104C, i91105C
A-
Door
F-
Oven temperature control
B-
Drip tray
G-
Glass hob
C-
Shelf
H-
Flue capper
D-
Hob zone Control
I-
Filter
E-
Oven zone Control

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2.2 CONTROLS
i91104, i91105
i91104C, i91105C
A-
Power neon (Red)
E-
Oven temperature indicator
B-
Hot zone indicator
F-
Oven heat neon (Amber)
C-
Zone indicator (Green)
G-
Heat zone
D-
Oven indicator

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2.3 USING THE INDUCTION HOB
2.3.1 Ensure you use the correct size of pot.
<Ø120 Ø120 –Ø270
2.3.2 Ensure the pots are central in the cooking zone
2.3.3 Ensure you use the correct type of pot
2.3.4 Ensure you use a clean flat bottom pan











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2.3.5 To turn on hob cooking zone turn required control (A.) The green L.E.D (B)
will light. If you remove the pot from the cooking zone the L.E.D will flash at 1
second intervals to indicate that the cooking zone is still active.
2.4 USING THE OVEN (I91104/5 MODEL)
2.4.1 To use oven switch oven zone control to required setting (C).
2.4.2 Use temperature control knob to adjust temperature (D), (E) heat demand
neon will light when heat is demanded
2.4.3 Caution: Opening the oven door will result in the escape of hot air. Care
should be taken to avoid being burnt by such action.
2.4.4 To switch off, turn control knobs to off position.

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2.5 USING THE OVEN (I91104/5C MODEL)
2.5.1 To use oven, turn temperature control knob clockwise to desired temperature.
Ensure heat demand (amber) light illuminates.
2.5.2 When oven has reached temperature, the heat demand (amber) light will
extinguish. The light will then illuminate and extinguish at regular intervals as
the oven cycles.
2.5.3 For best results when single shelf cooking, use shelves 3, 2 or 4. Trays may
be placed onto shelves, or alternatively, if using a 2/1 tray, placed directly into
shelf hangers.
2.5.4 For best results when 2 shelf cooking, use shelves 2 and 4. Trays may be
placed onto shelves, or alternatively, if using a 2/1 tray, placed directly into
shelf hangers. Shelves 1 and 3 may also be used, however, when using shelf
1, trays should be placed directly into shelf hanger and not placed onto the
shelf.
2.5.5 Caution: Opening the oven door will result in the escape of hot air. Care
should be taken to avoid being burnt by such action.
2.5.6 To switch off, turn temperature control knob anti-clockwise to off position.

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3.0 CLEANING AND MAINTENANCE
3.1 HOB
3.1.1 Turn off and let cool down.
3.1.2 Clean the glass hob with hot soapy water
3.2 OVEN
3.2.1 Turn off and let cool down.
3.2.2 Remove base tray, base plate and shelf hangers.
3.2.3 Clean oven using soap and water.
3.2.4 Clean shelves and base tray using soap and water.
3.3 FLUE CAPPER
3.3.1 The flue capper can be removed for cleaning but must be replaced for use.

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CLEAN THE AIR INTAKE FILTER REGULARLY. FAILURE TO CLEAN
THE FILTER REGULARLY MAY CAUSE PROBLEMS WHICH WILL
NOT BE COVERED BY WARRANTY. THE AIR INTAKE FILTER MUST
BE IN PLACE DURING OPERATION.
DO NOT ATTEMPT TO REPAIR OR REPLACE ANY PART OTHER
THAN THE AIR INTAKE FILTER. REFER TO THE ERROR CODE LIST
TO DEBUG THE PROBLEM.
4 SPECIFICATION
These appliances are suitable for AC supplies only.
Three phase & neutral 5 wire connection
MODEL
VOLTAGE
POWER
L1
L2
L3
i91104
400V 3N~
20.2KW
30.8A
30.4A
30.4A
i91105
400V 3N~
26.2KW
38.6A
38.0A
38.0A
i91104C
400V 3N~
20.5KW
29.6A
29.7A
29.7A
I91105C
400V 3N~
26.5KW
38.3A
38.4A
38.4A
5 DIMENSIONS / CONNECTION LOCATION

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6 INSTALLATION
Electrical Safety and Advice Regarding Supplementary Electrical Protection
Commercial kitchens and foodservice areas are environments where electrical
appliances may be located close to liquids, or operate in and around damp
conditions, or where restricted movement for installation and service is evident.
The installation and periodic inspection of the appliance should only be undertaken
by a qualified, skilled and competent electrician; and connected to the correct power
supply suitable for load as stipulated by the appliance data label.
The electrical installation and connections should meet the necessary requirements
to local electrical wiring regulations and electrical safety guidelines.
We recommend:-
Supplementary electrical protection with use of a residual current device
(RCD).
Fixed wiring appliances incorporate a locally situated switch disconnector to
connect to, which is easily accessible for switching off and safe isolation
purposes. The switch disconnector must meet the specification requirements
of IEC 60947.
6.1 SITING / CLEARANCES
CAUTION: IF SUITING THE NECESSARY CLEARANCES TO ANY
COMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN
FOR INDIVIDUAL APPLIANCES INSTRUCTIONS.

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6.2ELECTRICAL SUPPLY AND CONNECTION
6.2.1 Remove rear access panel to access the inlet terminal (see 6.2.2)
6.2.2 Cable entry at unit rear. A suitable rated isolating switch with contact
separation of at least 3mm in all poles must be installed and wiring executed
in accordance with relevant regulations.
This appliance is also provided with a
terminal for connection of an external
equipotential conductor. This terminal is in
effective electrical contact with all fixed
exposed metal parts of the appliance, and
shall allow the connection of conductor
having a nominal cross-section area of up
to 10mm². It is located at the rear of the unit
and identified by the following label and
must only be used for bonding purposes.
The electrical connections color code is shown in the table below.
PHASE I
PHASE II
PHASE III
NEUTRAL
EARTH
Brown
Black
Grey
Blue
Green/Yellow
MAINS INPUT CONNECTION CABLE IS NOT SUPPLIED; SUITABLE
CABLE WILL CONFORM TO CODE DESIGNATION IEC 60245-57.

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6.3 ASSEMBLY
6.3.1 Unpack, position appliance and level using feet or castor adjusters as
shown below.
6.3.2 Ensure fan intake filter is fitted and secured in position below control panel.
6.3.3 Connect to an electrical supply (see 6.2)
6.4 COMMISSIONING
6.4.1 Switch all cooking zones on to position 10 (A).
6.4.2 Ensure all L.E.Ds light and begin to flash (B).
6.4.3 Place a pan suitable for induction cooker tops, filled with water, upon a
cooking zone. The pan minimum diameter cannot be less than 120mm.
6.4.4 Ensure that corresponding L.E.D stops flashing and remains lit. This indicates
that “Pan detection” feature is working.
6.4.5 Repeat on all different cooking zones.
6.4.6 Leave pots to heat until water boils and switch controls to maintain simmer.
6.4.7 Switch control off.
6.4.8 Set oven control to each setting (C).
6.4.9 Use temperature control (D) to adjust temperature for each setting.
6.5 INSTRUCTION TO USER
After installation and commissioning is completed, please hand the user instructions
to the user and ensure that the person/s responsible understand the instructions
regarding correct operation and cleaning of the appliance.
PLEASE FILL OUT THE INFORMATION TABLE ON THE FRONT
COVER AFTER COMMISSIONING.

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6.6 SUITING
6.6.1 Before leveling and suiting units ensure the units are fully built, including all
accessories and castings.
6.6.2 Undo the 4 fixing screws on the control panel and remove.
6.6.3 Remove the hob rear infill and replace with rear suiting plate and fixings.
6.6.4 Remove the front side panel countersunk screw and suiting plate.
NOTE: The DLS system “Patent No. GB 2540131” is designed to give a
quick and easy suiting solution. If you require an improved seal
between appliances we recommend you use, a food grade, high
temperature silicon sealant. This can be supplied by Falcon part
no –523400021
6.6.5 Run a bead of silicon 5mm from profile edge as highlighted below.
Fig. 1
Fig. 2
Fig. 2
Fig. 2

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6.6.5 Slide suited units into position.
6.6.6 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of
the suiting plates as shown and then insert through the front fixing holes of
both units.
6.6.7 (B) Left hand unit: Slide the penny and lock washer on to the screw and
secure using the M5 nut.
6.6.8 (C) Remove the front bolts from feet, insert base tie plate and secure the bolts
back into position.
6.6.9 (D) Replace fixings on the rear hob and tighten screw caps into position.
6.6.10 Replace control panel.
A
B
C
D

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7 SERVICING
BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT
THE MAINS ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT
CANNOT BE INADVERTENTLY SWITCHED ON.
7.1 CONTROL PANEL
7.1.1 Remove control panel and controls as shown.
7.1.2 Control switch: - Identify wires that relate to switch and LED attached to the
generator unit and disconnect.
7.1.3 Ensure replacement switch selector is set at same position as original switch
setting.