Falcon G9081 Manual

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F900 SERIES
User, installation and servicing instructions
SOLID TOP & RANGES
G9081/G9181
Read these instructions before use
T100892
Rev 9
Published: 08/09/2016
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:

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Falcon Foodservice Equipment
HEAD OFFICE
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
WEEE Directive Registration No. WEEE/DC0059TT/PRO
At end of appliance life, dispose of appliance and any replacement parts in a safe
manner, via a licensed waste handler. Appliances are designed to be dismantled
easily and recycling of all material is encouraged whenever practicable.
Dear Customer,
Thank you for choosing Falcon Foodservice Equipment.
This manual can be downloaded from www.falconfoodservice.com Or scan
here
IMPORTANT: Please keep this manual for future reference.

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SYMBOLS
• SPANNER • SCREWDRIVER • COOKING OIL • GREASE
• SPARK IGNITION • FLAME •WARNING • VIEWPORT
•ALLEN KEY •IGNITER

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These instructions are only valid if the country code appears on the appliance.
If the code does not appear on the appliance, refer to the technical instructions
for adapting the appliance to the conditions for use in that country.
Installation must meet national or local regulations. Attention must be paid to:
gas safety (installation & use) regulations, health and safety at work act, local
and national building regulations, fire precautions act.
To prevent shocks, all appliances must be earthed.
This equipment is for professional use only and must be used by qualified
persons.
The installer must instruct the responsible person(s) of the correct operation
and maintenance of the appliance.
Only competent persons are allowed to service or convert the appliance to
another gas type.
Gas appliances must have a stop cock fitted in the supply pipe work. The user
must be familiar with the location and operation of this device in order to turn
off the supply of gas in the event of an emergency.
Unless otherwise stated, parts which have been protected by the manufacturer
must not be adjusted by the installer.
Take care when moving an appliance fitted with castors.
The appliance must be serviced regularly by a qualified person.
Service intervals should be agreed with the service provider.
This appliance may be discolored due to testing.

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Contents
1.0 APPLIANCE INFORMATION .........................................................................................................6
2.0 OPERATION .................................................................................................................................7
2.1 COMPONENT PARTS ...............................................................................................................7
2.2 CONTROLS...............................................................................................................................8
2.3 USING THE APPLIANCE............................................................................................................ 9
2.4 TURNING THE BURNERS OFF ................................................................................................11
3.0 CLEANING AND MAINTENANCE................................................................................................11
3.1 HOB .......................................................................................................................................11
3.2 OVEN .....................................................................................................................................11
3.3 FLUE CAPPER......................................................................................................................... 12
4.0 SPECIFICATION ..........................................................................................................................13
4.1 TABLE A –Technical Data......................................................................................................13
4.2 TABLE B –Heat Inputs........................................................................................................... 14
5.0 DIMENSIONS / CONNECTION LOCATIONS ................................................................................15
6.0 INSTALLATION...........................................................................................................................16
6.1 SITING / CLEARANCES ...........................................................................................................16
6.2 VENTILATION.........................................................................................................................16
6.3 GAS SUPPLY & CONNECTION ................................................................................................17
6.4 ASSEMBLY .............................................................................................................................17
6.5 COMMISSIONING - HOB........................................................................................................ 18
6.6 COMMISSIONING –OVEN.....................................................................................................18
6.7 SUITING .................................................................................................................................19
7.0 CONVERSION.............................................................................................................................21
7.1 GAS CONVERSION CHECK LIST ..............................................................................................21
8.0 SERVICING .................................................................................................................................22
8.1 CONTROL PANEL ...................................................................................................................22
8.2 INJECTOR (HOB) ....................................................................................................................23
8.3 PILOT (HOB)...........................................................................................................................23
8.4 REMOVAL OF DOOR..............................................................................................................24
8.5 INJECTOR (OVEN) ..................................................................................................................25
8.6 PILOT (OVEN) ........................................................................................................................26
8.7 AERATION (HOB)...................................................................................................................26
8.8 GAS VALVE (HOB)..................................................................................................................27
8.9 GAS VALVE (OVEN)................................................................................................................28
8.10 PRESSURE ADJUSTMENT....................................................................................................... 29
8.11 GOVERNOR............................................................................................................................29
9.0 FAULT FINDING .........................................................................................................................30
10.0 SPARE PARTS.............................................................................................................................31
11.0 SERVICING INFORMATION ........................................................................................................32

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1.0 APPLIANCE INFORMATION
This appliance has been CE-marked on the basis of compliance with the relevant EU
directives for the heat inputs, gas pressures and voltages stated on the data plate.
A - Serial No
B - Model No
C - Flue Type
D - Gas Category
E - Gas Pressure
F - Gas Type
G - Gas Rate
H - Total Heat Input
I - Electrical Rating
J - Total Electrical Power
K - Magnetic Field Frequency
L - Electrical Phase Loading

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2.0 OPERATION
2.1 COMPONENT PARTS
A–Outer Ring
B–Inner Ring
C–Cast Plate
D–Flue Capper
E–Hob Tray
F–Hob Burner
G–Oven Control
H–Viewport
I–Door
J–Hob Control
K–Hob Pilot

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2.2 CONTROLS
A–Solid Top Burner
B–Oven Pilot OFF
C–Oven Pilot ON

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2.3 USING THE APPLIANCE
2.3.0 Before use, clean the appliance. See section 3.0.
2.3.1 Oven - Ignite the Pilot burners as shown. Push the knob in to turn.
2.3.2 Use temperature control knob to adjust temperature. (Oven only)
Initial oven heat up time will be approximately 30 minutes from ambient.
Caution: Opening the oven door will result in the escape of hot air. Care should be taken to avoid
being burned by such action.

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2.3.3 Hob –Ignite the Pilot burners as shown. Push the knob in to turn.
The minimum temperature of the hottest point of the solid top is 270˚C.

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IF A BURNER TURNS OFF, WAIT 3 MINUTES BEFORE RE-LIGHTING.
2.4 TURNING THE BURNERS OFF
2.4.0 Oven - Turn pilot knob to ‘OFF’ position. Look through the view port to make sure the
pilot is off.
2.4.1 Hob –Turn control knob to “OFF” position.
3.0 CLEANING AND MAINTENANCE
3.1 HOB
3.1.0 When unit has cooled down.
3.1.1 Remove cast components.
3.1.2 Clean hob and oven chamber using soap and water.
3.1.3 Clean cast components using soap and water.
3.2 OVEN

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3.2.0 Turn off and wait until unit has cool down.
3.2.1 Remove base tray, base and shelf hangers
3.2.2 Clean oven chamber.
3.2.3 Clean shelves and base tray.
3.3 FLUE CAPPER
3.3.0 The flue capper can be removed for cleaning but must be replaced for use.
FAILURE DUE TO LACK OF PROPER CLEANING IS NOT
COVERED BY WARRANTY

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4.0 SPECIFICATION
4.1 TABLE A –Technical Data
TECHNICAL DATA –TABLE A
G20
G31
G30
Solid Top
Injector
Ø2.65mm
AMAL 360
Pilot Injectors
N18
L10
Low Rate Screw
185
97
Supply Pressure
mbar
20
37
29
50
Inches w.g
8.0
14.9
11.6
20.1
Operating Pressure
mbar
15
37
29
Inches w.g
6.0
14.9
11.6
Low Rate Pressure
mbar
2
5.5
4.3
Inches w.g
0.8
2.2
1.7
Oven
Injector
230
130
Pilot Injectors
31.2
25
Supply Pressure
mbar
20
37
29
50
Inches w.g
8.0
14.9
11.6
20.1
Operating Pressure
mbar
14
37
29
Inches w.g
6.0
14.9
11.6

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4.2 TABLE B –Heat Inputs
HEAT INPUTS –G20 (kW net & Btu/hr gross)
G9181
G9081
Total Input
kW
17.8
10.3
Btu/hr
66826
38,669
Reduced Heat Input
kW
4.0
4.0
Btu/hr
15017
15017
HEAT INPUTS –G30-G31 (kW net & Btu/hr gross)
G9181
G9081
Total Input
kW
17.3
10.3
Btu/hr
64,949
38,669
Reduced Heat Input
kW
4.0
4.0
Btu/hr
15017
15017

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5.0 DIMENSIONS / CONNECTION LOCATIONS

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6.0 INSTALLATION
6.1 SITING / CLEARANCES
CAUTION: WALLS CLOSER THAN 150mm TO THE APPLIANCE MUST BE
NON COMBUSTABLE. IF SUITING THE NECESSARY CLEARANCES TO
ANY CUMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN FOR
INDIVIDUAL APPLIANCES INSTRUCTIONS.
6.2 VENTILATION
These appliances are to be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of substances harmful to health in the room in which they are
installed. Installer must consult any additional local / national regulations.
COMBUSTION AIR REQUIREMENTS
G9181
G9081
G20
10m³h
10m³h
G30
16m³h
17m³h
G31
16m³h
17m³h

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6.3 GAS SUPPLY & CONNECTION
6.3.0 Installation pipe work should be fitted in accordance with local / national
standards. The pipe work must not be smaller than unit gas inlet connection,
i.e. Rp¾ (¾” B.S.P.). If using flexible hosing, the hose must be sized to
conform with the hose manufacturers specifications and must not exceed
1.5m. An isolating valve must be located close by for shut-down during an
emergency or servicing.
6.3.1 If flexible hose is used, it shall comply with national requirements. These must
be periodically examined and replaced as necessary. If a retention chain is
required then attach this to the fixing shown below.
6.3.2 This appliance is also provided with a terminal for connection of an external
equipotential conductor. This terminal is in effective electrical contact with all fixed
exposed metal parts of the appliance and shall allow the connection of conductor
having a nominal cross-section area of up to 10mm².
It is located at the rear of the unit and identified by the following label and must only be
used for bonding purposes.
6.4 ASSEMBLY
6.4.0 Position appliance and level using feet or caster adjusters as shown below.

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6.4.1 Connect appliance to gas supply and test for gas tightness.
6.5 COMMISSIONING - HOB
6.5.0 Remove control panel. (see 8.1)
6.5.1 Ensure line gas pressure is correct. (see 4.0)
6.5.2 Light pilot and ensure it stays lit.
6.5.3 Turn on burner. Ensure correct lighting occurs.
6.5.4 Check for flame stability.
6.5.5 Operate controls ensuring they turn smoothly.
6.5.6 Turn off appliance.
6.5.7 Replace control panel.
6.6 COMMISSIONING –OVEN
6.6.0 Remove oven base tray and panel. (see 3.2 & 8.5)
6.6.1 Ensure burner pressure is correct. (see 4.0 & 8.9)
6.6.2 Light pilot and ensure it stays lit.
6.6.3 Turn on burner. Ensure correct lighting occurs.
6.6.4 Check for flame stability.
6.6.5 Operate controls ensuring they turn smoothly.
Note: Oven temperature should be checked against the dial with the solid top on.
6.6.6 Turn off appliance.
6.6.7 Replace oven base tray and panel.
6.6.8 Replace control panel.
If the appliance does not operate correctly please refer to section 9.0 and rectify the
problem.
PLEASE FILL OUT THE INFORMATION TABLE ON THE FRONT COVER
AFTER COMMISSIONING.

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6.7 SUITING
“Patent pending, application no. GB 1511389.7”
6.7.1 Before leveling and suiting units ensure the units are fully built, including all
accessories and castings.
6.7.1 Undo the 4 fixing screws on the control panel and remove.
6.7.2 Remove the hob rear infill and replace with rear suiting plate and fixings.
6.7.3 Remove the front side panel countersunk screw and suiting plate.
NOTE: The DLS system is designed to give a quick and easy suiting solution. If
you require an improved seal between appliances we recommend you
use, a food grade, high temperature silicon sealant. This can be
supplied by Falcon part no –523400021
6.7.4 Run a bead of silicon 5mm from profile edge as highlighted below.
Fig. 1
Fig. 2
Fig. 2
Fig. 2

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6.7.6 Slide suited units into position.
6.7.7 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the
suiting plates as shown and then insert through the front fixing holes of both units.
6.7.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using
the M5 nut.
6.7.9 (C) Remove the front bolts from feet, insert base tie plate and secure the bolts back
into position.
6.7.10 (D) Replace fixings on the rear hob and tighten screw caps into position.
6.7.11 Replace control panel.
A
B
C
D