Fan Turbine WT6500 User manual

FanTurbine
Thismanualisintended solely for usebyaLicensedContractorof Fan Turbine.
FAN TURBINE 5KW

II
Thank you for your purchase ofthe Fan Turbine. It is the most advanced windturbine system in
the world. We are
proud to offer a cost effective renewable energy technology that willprovide you with many years of
electric generation from an available and abundant resource; the wind.
Please take a moment to complete and return to us the Warranty Registration Card whichcomes with the product.
Please note that the warranty depends on the proper installationof the Fan Turbine. Please read this Owner's Manual
carefully and always useFan TurbineAuthorized Installers or other licensed contractors for proper installation.
The Fan Turbine is manufactured by Fan Turbine Inc., [e-mail]
www.fanturbine.com. 1800-489-0908.

Table of Contents
Safety Instructions.......................................................... iv
1. Introduction
Product Description ............................................................................2
Shipping Contents...............................................................................2
Before Installing the Fan Turbine .....................................................3
Transportation and Storage ................................................................3
Preassembly..........................................................................................4
Turbine Brake..........................................................................................4
2. Specifications
Technical Specifications.........................................................................6
3. Turbine Installation
TurbineMounting:
Introduction..........................................................................................8
Site Selection...................................................................................... 10
Assembly........................................................................................... 11
Rectifier.............................................................................................15
Blades Assembly................................................................................. 16
TurbineWiring:
Wiring.................................................................................................. 17
Grounding............................................................................................ 17
Operation............................................................................................. 18
4. Warranty Information 19
5. EC Declaration of Conformity
Owner'sManual-Fan Turbine 5KW

Safety Instructions
PLEASE READTHESE INSTRUCTIONSAND THE ENTIRE MANUAL PRIOR TO INSTALLATION. INSTALLATION OF
THIS WIND TURBINE CAN ONLY BE PERFORMED BYA FAN TURBINEAUTHORIZED INSTALLER OR OTHER LICENSED
CONTRACTOR.
Safety Icons
The following symbols identify dangers associated with the installation, use or ownershipof
the Fan Turbine.When you see the symbols be aware of the protocolfor personal injury or
property damage.
WARNING indicates a hazard that could result in personal injury
or property damage.
CAUTION
CAUTION indicates a hazard that could result in property
damage.
IMPORTANT:PLEASE TAKE NOTE
PROFESSIONALINSTALLATION: REQUIRED
TIP: HELPFULINFORMATIONTO EASETHEINSTALLATION
Important Safety Instructions
1. This Owner's Manual contains important instructions for the Fan Turbine installation
and maintenance
2. Readthe entireOwner'sManualpriorto installationandfollow all warningsand
cautions
includedintheOwner'sManualand/orattachedtotheFan Turbine.
3. Improperinstallation,adjustment,alteration,service maintenance,orusecancausefire,
electricalshock, orotherconditionswhichmaycausepersonalinjuryorproperty
damage.
4. The use of a Fan Turbine Authorized Installer or other licensed contractor is required for
the installation and maintenance of the Fan Turbine.
5. Choose avery calm,nearlynowind,day forthe installation.
6. FollowtheinstallationprocedurescontainedwithinthisOwner'sManualandallsafety
codes. Followyour NationalElectric Code (NEC)andyour localbuilding andzoningcodes.
WARNING

WARNING
PERSONALINJURYAND PROPERTY DAMAGE HAZARD
The Fan Turbine can only be connected to Energy
Management System approved by Fan Turbine.Failure to follow
this warning may void the Fan Turbine warranty and
may result in,personal injury or property damage (including
damagetotheFan Turbine).
7. The Fan Turbine can only be moved and lifted by Fan Turbine Authorized Installers or
other licensed contractors using standard hoists and hydraulic lifts such as a
crane or
bucket truck.
8. Appropriate protective personal equipment such as hard hat,work gloves, safety glasses,
and closed toe work shoes should be worn when installing the Fan Turbine.
9. Only Fan Turbine Authorized Installers or other licensed contractors can performthe
installation and maintenance functions on this Fan Turbine:
10. The installation directions include recommendations of a variety of options. Installation
must be approved and certified byyour local Professional Engineer (PE) and the installer
must acquire all the necessary permits from the localauthorities prior to installation.
11. Your installer must use only proper grounding methods as stipulated by your NEC.
12. The Fan Turbine is an electric generator. Therefore, high voltage is generated within the
system. Be sure to use only Fan Turbine Authorized Installers or other licensed
contractors to perform work on this turbine.
13. Failuretocomplete andmailintheregistrationcard may affectthewarranty.
14. Failure to use a Fan TurbineAuthorized Installer or other licensed contractor or to
follow
localcodes may void your warranty.
NOTE TO INSTALLER:This Owner's Manual should be left withthe owner of the Fan
Turbine.

Introduction
For Information On: See:
Product Description
Shipping Contents
2
2
Before Installing
3
Transportation andStorage
3
Preassembly
4
TurbineBrake
4

Product Description
The Fan Turbineisa novelelectricgenerator(worldwidepatentspending). It consists of super
lightweight and strong blades made upof carbon, axial flux generator,and an
aluminum hub.
Bearings are usedto attachto themountandtothe
turbine.AslipringismountedundertheMount.
Permanentmagnetsarebuiltintothegenerator.
Thewindflows throughthisblades with ease anditinteractswiththe lightweight and
aerodynamicdesign
toinducearotationalmotionatthecenterofthe10degreehub.Thisrotationalmotion is
the
indication that wind energy is being extracted from the flowing wind stream. The magnets
travelat a highspeed for any give rotationbecausethey are located
in the axial flux
generator. Theplacement of the permanent magnets in the generator produces
the needed
high speed motionwithoutthe needof any gearing mechanism.Theeliminationof
gears inthis
windturbinetechnologyenhanceswindenergyextractionefficiencyandprolongs
its operating
life.
The low torque axial flux coreless generator at high speedconverts the
motion of the magnets into electricity.An aerodynamically shaped aluminum shell covers the
stator system.
Shipping Contents
1. One (1)Fan Turbine generator with bracket, bearing, mount, and hub preassembled.
2. (4) Carbon Blades
3. (1)Slip Ring
4. (24) M6 Bolts and (24) locknuts, (24) steel washers and (24) plastic wasters
5. (1) 3 Phase bridge rectifier AC to DC
6. One (1) Warranty Registration Card
7. TO COMPLETE THE MOUNTING INSTALLATION YOU WILL NEED: electrical wire, electrical
tape, tools, and one of several possible mounts, and safety gloves, glasses, hat.

Before Installing the Fan Turbine:
IMPORTANT
Please take note that the Fan Turbine is a proprietary wind driven electric generator. It is
designed to reduce annual electric consumption by connecting it to the electric grid at the
breaker panel. It may also be used as a
stand-alone installation where connecting to a local
electric grid is not possible. Its unique and
highly efficient design enables it to begin
generating electricity starting at 2 mph (0.9 m/s) and
continue operating until 40 mph (17.9
m/s).A minimum average wind speed of 12 mph (5.4 m/s) is recommended for optimal wind
turbineoutput performance.Pleasefollowthe SiteSelection
guidelinesfor optimalinstallation.
Please contact Fan Turbine' Customer Service ifthere is any doubt or concern regarding this
electric generator or its installation.
Transportation andStorage
Careshouldbetakenwhenhandlingthegeneratorassemblyasitisquiteheavy..Itisrecommended thatthe packaged
wind turbine be transported and stored in its horizontal position in its box and crate.
In this
orientation,the maximum storage height is 3 ft high.
Thewindturbinemustbeopened andunpackedin
its verticalorientation. Failure to do so may result in
seriousinjuryand/orpropertydamage.
Openthe turbine inthe vertical orientation (refer to figure 1.1).After cutting the outside straps,
refer to the unpacking instructions that can be found inside the packaging.
The wind turbine may be transported or stored withinthe following temperature range: -40 C to
60 C (-40 F to 140 F). The cardboard packaging must be protected from rain,snow and other
moisture.
WARNING

Preassembly
Only Fan TurbineAuthorized Installersorotherlicensedcontractors can move andlift the
Fan Turbine assembly.
The components of the assembly are described in figure 1.2:
Figure 1.2: TurbineComponents
TurbineBrake
Only Fan Turbine Authorized Installers or other licensed contractors can perform installation
and maintenance functions.
This rotation off occurs when any two of the 3 wires from the
generator is engaged and should be implemented during shipping
and installation and assembly or during maintenance which should only be
performed
below wind speeds of 10 mph (4 .5 m s). After putting the System in its Turbine
STOP mode the system can be moved or assembled.
This method of connecting two wires acts as a backup emergency shut-off. If the turbine is
free spinning
and cannot be stopped,this brake can be used to stop the turbine.
OR (brake position with Slip ring)
Figure 1.3: Turbinebrake position

WARNING
Generator shall be in brake position before and during the
installation of the blades or generator and shall only be
disconnected once all maintenance or installation is
completed. Failure to do so may
result in injury and/or
property damage.
Ifany maintenance isto be done on the turbine,theturbine
must be putinBRAKE mode,andtheblades
must be held to prevent turning during installation of the
blades. Failure to do so may result in serious injury and/or
property damage.
TY
WARNING

Specifications
ForInformation On:
See:
Technical Specifications
7

Technical Specifications
ModelWT6500 Specification
Rated Power Output 5000 KW at 31 mph (13.9 m/s)
Weight
Turbine:105 lb. (51 kg),
RotorDiameter
6 ft. (1.82 m)
Type BladeTipPower System™
Blades
4 Carbon – Xenecore Blades
Generator
Axial Flux Coreless
Grid Feeding
Depends on Inverter chosen
Protection
Brakes may be activated by connecting 2 wires
DutyType S1,ContinuousDuty
Cut-InWindSpeed 1 mph (0.4 m/s)
Rated Wind Speed
31 mph (13.9 m/s)
Survival Wind Speed 140 mph (62.6 m s)
Recommended Minimum
AverageWind Speed
12 mph (5.4 m/s)
Sound Power Level
At 10ft. (3 m) away,less than 35 dB at 30 mph
(13.4 m/s)
Temperature - Operating,
Storage and Transportation
-40 C to 60 C (-40 F to 140 F)
DATASUBJECT TO CHANGE WITHOUT NOTICE

Turbine Installation
For Information on:
See:
Introduction
9
Site Selection
10
Turbine Spacing
11
MountingOptions
12
Rectifier
15
Blades Assembly
16
Wiring
17
Grounding
17
Operation
18

WARNING
Turbine Mounting
Introduction
Hazardous voltages,currents,or other conditions that could
cause serious bodily injury or death exist inthis equipment or
may be associated with its use.
PERSONAL INJURY AND PROPERTY DAMAGE HAZARD
The Fan Turbine can only be connected to an Inverter approved
by Fan Turbine. Failure to follow
this warning may void the Fan
Turbine warranty and
may result in personal injury or property
damage (including
damage to the Fan Turbine).
PROFESSIONAL INSTALLATION: REQUIRED
After following the unpacking procedures included inthe wind turbine package,it is required
thatonlyFan TurbineAuthorizedInstallersorotherlicensedcontractorsperformtheinstallation
andmaintenanceofthewindturbine.
In general,the installation consists of mounting the turbine on suitable and approved mounting
hardware. The installation procedure includes recommendations for the mounting options.
They must be approved and certified by your local PE (professional engineer) and the Fan
Turbine Authorized Installer
or other licensed contractor must acquire all the necessary
permits from the local authorities
BEFORE installation.
PERSONAL INJURY AND PROPERTY DAMAGE HAZARD
Do not touch revolving turbine blades or insert objects,including
sticks and screwdrivers,into revolving turbine blades. Failure to
follow thiswarning may result in personal injury or property
damage.
I CAUTION I
WHEN MOUNTING ON OR OVER A COMBUSTIBLE SURFACE,
A FOOT PLATE OFAT LEAST 1.43 mm GALVANIZED OR 1.6 mm
UNCOATED STEEL EXTENDEDAT LEAST 150 mm BEYOND
THE EQUIPMENT ONALL SIDES MUST BE INSTALLED.
Building codes and installation requirements vary considerably between various townships,
cities,states and countries. Make sure that allrequired local permits are obtained BEFORE
beginninginstallation.InallcasesinstallationmustbeconductedbyaFan TurbineAuthorized
Installer or other licensed contractor. In some locations the local electric utility may have
strict regulations about renewable energy technologies such as this wind turbine and other
interconnect agreements andtherefore itishighly recommended that they arealsocontacted
BEFORE installation.
WARNING
WARNING

Site Selection
The key objective of a site evaluation or study isto place the Fan Turbine so energy
generated from the wind is maximized while meeting the local zoning requirements.
Key
elements to focus on during the site evaluation include:
1. Highaveragewindspeeds.Theturbinedeliversitsbestenergyperformanceinareasofhigh
windspeeds.This canbestbedeterminedbyusingsimple anemometers attheinstallation
site.Itisrecommendedthatsuchwindspeeddataisrecordedforaslongaperiodaspossible
and even better if severalseasons are considered. When this is not possible,published
winddatacangive an estimateforthe average localwindspeeds. Publishedwindatlases
may contain very useful comparative data for a region or a specific location. However,
bevery carefulwhen relying only onthis information as such data quite often tends to be
measuredatveryhighaltitudesandmaynotbeusefulatlowerandmorepracticalheights.
2. As a general rule it is best to install the turbine at the highest permissible position
and far removed in proximity to trees and other adjacent buildings or structures.
3. Always take into consideration all possible safety consequences of the turbine installation
at the localsite.
Figure 2.1:Wind Map for USA

ASSEMBLY: SLIP RING: The 3 wire slip ring allows the generator to turn 360 degrees
maintaining the 3 wire AC output. The 20A slip ring is positioned between the Mount and the 1.5” pole. The
lower wires of the slip ring should be connected to the down lead wire connected to the rectifier/inverter
assembly and grid. It is important that the upper slip ring rotates freely and it is well positioned
between the mounting pole and the mount of the generator assembly.
MOUNT
1.5” Outer Diameter Pole
SLIP RING ROTATING BEARING
BLADE INSTALLATION
1. Be sure that the generator brake is on by attaching any 2 of the wires to each other. This prevents the
hub and shaft from turning freely.
2. THE ASSEMBY COMES WITH 4 EQUALLY WEIGHTED AND BALANCED CARBON BLADES.
THESE SHOULD BE ATTACHED ONE BY ONE WITH 2 PERSONS AFTER THE GENERATOR IS
MOUNTED TO THE 1 ½ inch outer diameter POLE with three wires attached to the slip ring coming
out from the bottom of the pole. This assembly requires 2 persons with less than 8 MPH winds.
Otherwise assembly can be more difficult to control.

THE ASSEMBLY COMES WITH M6 CAP BOLTS and NUTS. 1/4"-20 HEX BOLTS AND LOCK NUTS CAN
ALSO BE USED. WHILE ONE PERSON IS HOLDING THE BACK OF THE NUT WITH A WRENCH OR M6
CAPS NUT WRENCH (M6 ALLEN WRENCH), THE OTHER PERSON IS SECURING 6 HOLES WITH A
PLASTIC WASHER, METAL WASHER AND LOCKNUT.

EACH POSITION IS SECURED BY A PLASTIC WASHER AGAINST THE CARBON, THEN THE METAL
WASHER, THEN THE LOCK NUT ON THE OUTSIDE. DO NOT OVERTIGHTEN THE LOCK NUTS WHICH
COULD CRUSH THE CARBON BLADES.
SAFETY HOLD. THIS INDICATES THE PROPER WAY TO GET CONTROL OF THE GENERATOR WHICH
IS SPINNING. APPROACH THE GENERATOR FROM THE BACK SIDE AND HOLD THE SHAFT TO SLOW
DOWN THE GENERATOR

Rectifier : 3 phase Bridge Rectifier will convert the
three phase AC output from the generator to DC.