Fancor 50612 User manual

50612
© 1997, 2002, 2008 by Fancor, Inc. Revision9 03/08
All rights reserved
FloorScale
ServiceManual

03/08 3 50612 Rev. 9
AmendmentRecord
FLOORSCALE
Document #50612
Manufactured by Fancor, Inc.
821 Locust
Kansas City, Missouri 64106
Issue 1
Issue 2 11/97
Issue 3 08/01 Update the procedures.
Issue 4 10/01 Update the Electrical Schematic on page 6.
Issue 5 11/01 Removed brand name references.
Issue 6 01/02 Updated manual.
Issue 7 05/02 Added note on page 16.
Issue 8 12/02 Corrected part number on analog series parts list.
Updated note callouts.
Revision 9 03/08 Revised date of load cell(s).
Removed references to stainless steel model.
Altered image: 21896 MS.

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Disclaimer
Every effort has been made to provide complete and accurate information in this manual. However,
although this manual may include a specifically identified warranty notice for the product, Fancor, Inc.
makes no representations or warranties with respect to the contents of this manual, and reserves the
right to make changes to this manual without notice when and as improvements are made.
It is the responsibility of the requesting party to develop, maintain, install, and connect networking
devices and general network connectivity as it applies to the originating party’s network. No warranty
or guarantee, expressed or implied, concerning the network, its design, its installation, or operational
characteristics has been offered by Fancor, Inc. Fancor, Inc. shall not be liable for any loss, damage,
cost of repairs, incidental or consequential damages of any kind, whether or not based on express or
implied warranty, contract, negligence, or strict liability arising in connection with the design,
development, installation, or use of an intended network.
© Copyright 1997, 2002, 2008 by Fancor, Inc.
This document contains proprietary information protected by copyright. All rights are reserved; no part
of this manual may be reproduced, copied, translated or transmitted in any form or by any means
without prior written permission of the manufacturer.

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TableofContents
SECTION 1: GENERAL INFORMATION ..................................................................7
Introduction.......................................................................................................................... 7
Description........................................................................................................................... 7
SECTION 2: COMPANY SERVICE INFORMATION..................................................8
General Service Policy ........................................................................................................ 8
Overview.............................................................................................................................. 9
Physical Installation Notes.............................................................................................................. 9
Conferring with Our Client .............................................................................................................. 9
Pre-Installation Checklist.............................................................................................................. 10
Unpacking..................................................................................................................................... 10
Equipment Checkout .................................................................................................................... 11
Users’ Responsibility..................................................................................................................... 11
SECTION 3: SCALE INSTALLATION......................................................................12
Load Cell Wiring............................................................................................................................ 13
Calibration Steps........................................................................................................................... 14
SECTION 4: INSTALLING ACCESSORIES ............................................................16
Installing Bolt-Down Plates........................................................................................................... 16
Installing Ramps ........................................................................................................................... 17
Installing Bumper Guards............................................................................................................. 17
Installing Pit Frames ..................................................................................................................... 18
SECTION 5: PARTS REPLACEMENT.....................................................................20
Load Cell Replacement ................................................................................................................ 20
Load Cell Specifications ............................................................................................................... 21
Junction Box Replacement........................................................................................................... 21
Foot Assembly Replacement........................................................................................................ 22
SECTION 6: PARTS.................................................................................................23
Parts List....................................................................................................................................... 23
Parts Diagram............................................................................................................................... 24
APPENDIX I: LOAD CELLS INSTALLED BEFORE 01/08......................................25
APPENDIX II: MODEL MATRIX...............................................................................26
APPENDIX III: ACCESSORIES................................................................................27
Ramps, Bumper Guards and Pit Frames ..................................................................................... 27
Bolt-down Plates, Eyebolts and Hole Plugs ................................................................................. 27
APPENDIX IV: PIT FRAME INSTALLATION...........................................................28

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Section1: GeneralInformation
INTRODUCTION
The Floor Scale is available in two series.
•The Analog Series using a standard junction box for interfacing to most analog
indicators
•The Intalogix™ series using a Quad Multiplexer Box (QMB) for interfacing to an
Intalogix™ Technology indicator.
NOTE: It is the owner's responsibility to document, notify, and follow-up regarding
shipping damage with the carrier.
DESCRIPTION
•The scale platform is shipped in a crate, fully assembled and wired.
•The floor scale sizes range from 30” x 30” to 6' x 8'.
•The floor scale capacities range from 1K to 10K (lbs).
•Both scale types are equipped with a twenty-five (25) foot interface cable.
•The junction box is constructed of stainless steel and all models have threaded
holes in the decks for attaching eyebolts to facilitate installation and cleaning.
NOTE: Specifications and sizes are shown in Appendix II.

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Section2:CompanyServiceInformation
GENERALSERVICEPOLICY
Prior to installation, always verify that the
equipment satisfies the customer's
requirements as supplied, and as described
in this manual.
If the equipment cannot satisfy the application and the application cannot be
modified to meet the design parameters of the equipment, the installation
should NOT be attempted.
It is the customer/operator's responsibility to ensure the
equipment is operated within the parameters of the equipment's
specifications and protected from accidental or malicious damage.
Absolutely NO physical, electrical or program modifications other
than selection of standard options and accessories can be made
by customers to this equipment
Repairs are performed by Service Technicians and Authorized
Distributor Personnel ONLY!
Failure to comply with this policy voids all implied and/or written
warranties
W
ARNING!

Section2:CompanyServiceInformation
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OVERVIEW
Physical Installation Notes
•Check all devices for proper operation. If any error messages occur, refer to
Troubleshooting or the proper manual of that device.
•Only those charges which are incurred as a result of the equipment's
inability to be adjusted to performance specifications may be charged to
warranty.
•No physical alterations (mounting holes, etc.) are allowed during installation.
The installing technician is responsible that all personnel are fully
trained and familiar with the equipment's capabilities and
limitations before the installation is considered complete.
•All electrical assemblies must be replaced as assemblies or units.
─Replacement of individual components is not allowed.
─These components must be returned intact for replacement credit per normal
procedures.
•All electronic and mechanical adjustments are considered to be part of the
installation, and are included in the installation charge(s).
─Included is any required computer programming or upgrades.
─Included are any accuracy and/or operational specification changes.
•The AC receptacle / outlet shall be located near the Indicator and easily
accessible.
•Electrical connections other than those specified may not be performed.
Conferring with Our Client
•The technician must be prepared to recommend the arrangement of components
which provide the most efficient layout, utilizing the equipment to the best possible
advantage.
•The warranty policy must be explained and reviewed with the customer.

Section2:CompanyServiceInformation
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Pre-Installation Checklist
The following points should be checked and discussed with the Area Sales Manager
and/or customer, if necessary, before the technician goes to the site and installs the
equipment.
9Check the customer's application to make certain it is within the capabilities and
design parameters of the equipment.
9If the installation process might disrupt normal business operations, tell the
customer and ask that they make ample arrangements.
9Be sure that the equipment operator(s) are available for
training.
9The service technician reviews the recommended setup with
the Area Sales Manager or Area Service Manager, and
together they identify all necessary variations to satisfy the
customer's particular application.
Unpacking
Follow these guidelines when unpacking all equipment:
9Check in all components and accessories according to the customer's order.
9Remove all components from their packing material, checking against the invoice
that they are accounted for and not damaged.
Advise the shipper immediately, if damage has occurred.
Order any parts necessary to replace those which have been damaged.
Keep the shipping container and packing material for future use.
Check the packing list.
9Collect all necessary installation manuals for the equipment
and accessories.
9Open the equipment and perform an inspection, making
certain that all hardware, electrical connections and printed
circuit assemblies are secure.
9Do not reinstall the cover if the final installation is to be
performed after the pre-installation checkout.