FangLing F2100B/T Specification sheet

F2000 Series Shape Cutting Control System Operation and Installation Manual
i
FangLing Shape Cutting Control System
Operation and Installation Manual
(Ver.2.1)
(Apply to F2000 series: F2100B/T、F2200B/T、F2300(A/B)、
F2300T(A/B)、F2500(A/B)、F2500T((A/B)、F2600T)
Shanghai FangLing Computer Software Co., LTD.
2014-04

F2000 Series Shape Cutting Control System Operation and Installation Manual
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REVISION HISTORY
Version Date Page Description
Spec.01 2011/8/10 All New manual creation
Spec.02 2012/2/28 Add Section 8.7.4, 8.7.5, 8.7.6, and
Chapter 14
Spec.03 2012/4/12 Add Section 8.7.6.1-8.7.6.3 and
3.11, modify Section 1.3
Spec.04 2012/8/8 Modify Section 4.1 and Chapter
14, add Section 6.7 and Appendix 2
Spec.05 2013/5/20 Perfect chart and catalog, integrate
F2000 series specification
Spec.06 2014/2/20
Add the section of arc THC module
usage illustration, interface
instruction.
In appendix 3, add the
interpretation of wiring with
F1620/F1630 THC.
Spec.07 2014/4/15
Merge the F2000T into the F2000
series manual.
In appendix 3, add the
interpretation of wiring with
PTHC-2.

F2000 Series Shape Cutting Control System Operation and Installation Manual
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User Guide
Read this Manual
This manual is used to the numerical control cutting machine system (F2000
series) produced by Shanghai FangLing Computer Software Co., Ltd.. Read and
understand this instructional manual, the cutting machine manuals and local security
regulation before use carefully.
Note: This product is not designed to be field serviceable. Please return back to
the after-sales (service) center for any required service.
Address: Room 711, NO.955, Rd. Jianchuan, Woxiangwojia mansion, MinHang,
Shanghai, China
Tel: [phone]
After-sales: 021-34121295 Fax: [phone]
E-mail: [email protected] [email protected]
Website: www.flcnc.com
Work Condition
 Working Temperature, 0℃~50℃. Relative Humidity, 5~95%.
 Operation Voltage: DC +24V.
 The controller should be installed in a cab which can provide protection from
powder.
 The controller would be better used in the situation without high voltage
radiation.
Maintenance
 KEEP HANDS CLEAR of dangerous moving machinery. All control action,
including manual action, can be executed using the front panel keys or remote
interface.

F2000 Series Shape Cutting Control System Operation and Installation Manual
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 Loose fitting clothing or ties may become entangled in the machinery. These
items should not be worn while operating the machine.
 This controller should only be operated by trained service person.
 Do not open the controller unless obtaining the authorization.
 Do not let any acid or alkalescency substance to corrode the controller.
High Voltages
 Electric shock can kill. Be sure this equipment is safely installed in accordance
with enclosed procedures and specifications.
 Avoid contact with electrical wires and cabling while power is on.
 Only trained person can operate this controller.

F2000 Series Shape Cutting Control System Operation and Installation Manual
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Catalog
FANGLING SHAPE CUTTING CONTROL SYSTEM OPERATION AND INSTALLATION
MANUAL ................................................................................................................................................. I
USER GUIDE ...................................................................................................................................... III
READ THIS MANUAL ............................................................................................................................
III
WORK CONDITION ...............................................................................................................................
III
MAINTENANCE .....................................................................................................................................
III
HIGH VOLTAGES ...................................................................................................................................
IV
CATALOG .............................................................................................................................................. V
CHAPTER 1 F2000 SERIES CONTROL SYSTEM INTRODUCTION .......................................... 1
1.1 SYSTEM BRIEF INTRODUCTION ........................................................................................................ 1
1.1.1 F2100B/T System .................................................................................................... 1
1.1.2 F2200 B/T System ................................................................................................... 2
1.1.3 F2300A/B/T (A)/(B) System ................................................................................... 2
1.1.4 F2500A/B/T (A)/ (B) System .................................................................................. 3
1.1.5 F2600/T System ...................................................................................................... 3
1.2 CHARACTERISTICS OF SYSTEM ........................................................................................................ 4
1.3 TECHNICAL INDICATOR.................................................................................................................... 5
1.4 SYSTEM INTERFACE ......................................................................................................................... 6
1.5 HARDWARE CONFIGURATION .......................................................................................................... 6
1.5.1 F2100 B/T Hardware Configuration .................................................................... 6
1.5.2 F2200 B/T Hardware Configuration .................................................................... 6
1.5.3 F2300 A/B/T Hardware Configuration ................................................................. 7
1.5.4 F2500 A/B/T Hardware Configuration ................................................................. 7
1.5.5 F2600/T Hardware Configuration ........................................................................ 7
CHAPTER 2 STARTING UP OF SYSTEM ........................................................................................ 9
2.1 INTRODUCTION OF SYSTEM OPERATION BOARD .............................................................................. 9
2.2 POWER ON PROCESSING AND MAIN INTERFACE ............................................................................. 11
2.3 FUNCTION INDEX OF MAIN INTERFACE ......................................................................................... 13
CHAPTER 3 CUTTING FUNCTION ................................................................................................. 14
3.1 CUTTING OPERATION INDEX.......................................................................................................... 16
3.2 SPEED REGULATION ...................................................................................................................... 17
3.2.1 Normal Speed Regulation .................................................................................... 17
3.2.2 Quick Speed Regulation....................................................................................... 17
3.3 FORWARD ...................................................................................................................................... 17

F2000 Series Shape Cutting Control System Operation and Installation Manual
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3.4 BACKWARD ................................................................................................................................... 18
3.5 EDGE CUTTING / OFFSET CUTTING / RETURN ................................................................................ 18
3.6 BACK TO REFERENCE FUNCTION ................................................................................................... 20
3.7 OXYGEN GAS PREHEAT TIME REGULATION ................................................................................... 21
3.8 PERFORATION POINT SELECTION ................................................................................................... 21
3.9 DYNAMIC AMPLIFICATION ............................................................................................................. 23
3.10 CUTTING EXIT ............................................................................................................................. 23
3.11 FRAME ......................................................................................................................................... 24
3.12 ARC THC INSTRUCTION (TYPICAL OF THE "T" IN F2000 SERIES CNC SYSTEM) .......................... 24
3.12.1 Wiring Instruction .............................................................................................. 24
3.12.2 Arc Setting and Actual Arc Displaying ............................................................. 26
3.12.3 Location Check ................................................................................................... 26
3.12.4 Set Arc / Adjust Arc While Running ................................................................. 27
3.12.5 Auto / Manual Turn High .................................................................................. 27
3.12.6 Crash / Position Successful Signal Check ......................................................... 28
CHAPTER 4 PART OPTION ............................................................................................................. 29
4.1 XY MIRROR .................................................................................................................................. 29
4.2 START POINT SELECTION ............................................................................................................... 29
4.3 ANGLE ADJUSTMENT ..................................................................................................................... 31
4.3.1 Steel Plate Adjustment ......................................................................................... 31
4.3.2 Steel Plate Adjust Angle Memory Function ....................................................... 32
4.3.3 Enter Angle ........................................................................................................... 32
4.4 ARRAY ........................................................................................................................................... 33
4.5 ZOOM IN/OUT ................................................................................................................................ 36
4.6 SELECT ROW/NUMBER .................................................................................................................. 37
4.6.1 Select Row ............................................................................................................. 37
4.6.2 Select Number....................................................................................................... 38
4.6.3 Operation after Select Row/Number .................................................................. 38
4.7 RESTORE ....................................................................................................................................... 39
CHAPTER 5 MANUAL FUNCTION .................................................................................................. 40
5.1 FIXED MOVING FUNCTION ............................................................................................................ 40
5.2 CONTINUOUS MOVING FUNCTION ................................................................................................. 41
5.3 FIXED-LENGTH MOVING FUNCTION .............................................................................................. 41
5.4 BREAKPOINT RECOVERY ............................................................................................................... 41
CHAPTER 6 FILE OPERATION ....................................................................................................... 43
6.1 FILES IN THE HARD DISK ............................................................................................................... 43
6.2 FILES IN THE U DISK...................................................................................................................... 44
6.3 SEARCH FILE ................................................................................................................................. 46
6.4 EDIT CODE .................................................................................................................................... 46
6.5 NEW FILE ...................................................................................................................................... 47
6.6 COMPILE CODE ............................................................................................................................. 47
6.7 FOLDER MANAGER ........................................................................................................................ 47

F2000 Series Shape Cutting Control System Operation and Installation Manual
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6.7.1 Select Work Folder ............................................................................................... 47
6.7.2 New Folder ............................................................................................................ 48
6.8 CLEAR FILE ................................................................................................................................... 49
CHAPTER 7 PARAMETER SETTING ............................................................................................. 50
7.1 COMMON PARAMETERS ................................................................................................................. 50
7.2 FLAME PARAMETERS ..................................................................................................................... 51
7.3 PLASMA PARAMETERS ................................................................................................................... 54
7.4 POWDER PARAMETERS .................................................................................................................. 56
7.5 SYSTEM PARAMETERS ................................................................................................................... 57
7.6 PARAMETER IMPORT ...................................................................................................................... 59
7.7 PARAMETER EXPORT ..................................................................................................................... 60
7.8 SAVE PARAMETERS ........................................................................................................................ 61
CHAPTER 8 DIAGNOSIS FUNCTION ............................................................................................ 62
8.1 DIAGNOSIS INTERFACE INDEX ....................................................................................................... 63
8.2 INPUT DIAGNOSIS .......................................................................................................................... 63
8.3 OUTPUT DIAGNOSIS ...................................................................................................................... 64
8.4 KEYBOARD DIAGNOSIS ................................................................................................................. 64
8.5 SYSTEM SELF-CHECK .................................................................................................................... 65
8.6 DATE AND TIME ............................................................................................................................. 66
8.7 SYSTEM DEFINITION ...................................................................................................................... 67
8.7.1 Parameter Backup and Restore .......................................................................... 67
8.7.2 Input Definition .................................................................................................... 67
8.7.3 Output Definition ................................................................................................. 68
8.7.4 Coordinate Definition .......................................................................................... 69
8.7.5 Motor ..................................................................................................................... 71
8.7.6 Option .................................................................................................................... 72
8.7.6.1 Remote Controller ....................................................................................... 72
8.7.6.2 Default Coordinate ...................................................................................... 72
8.7.6.3 Default IJ Coordinate ................................................................................... 72
8.7.6.4 Switch between Metric and Inches ............................................................. 73
8.7.6.5 Short Line Fitting ......................................................................................... 73
8.7.6.6 Steel Plate Angle Memory ........................................................................... 73
8.7.6.7 F Instruction Forbidden ............................................................................... 73
8.7.6.8 Manual Angle Input to Adjust Steel Plate ................................................... 73
8.7.7 Language Switch .................................................................................................. 73
8.7.8 Add a Language File ............................................................................................ 74
8.7.9 Clear File ............................................................................................................... 74
8.7.10 System Update .................................................................................................... 74
CHAPTER 9 GRAPH MANAGEMENT ............................................................................................ 76
9.1 CHOOSE GRAPH ............................................................................................................................. 76
9.2 FILM/HOLE SIZE ............................................................................................................................ 77
CHAPTER 10 CODE EXPLANATION ............................................................................................. 79

F2000 Series Shape Cutting Control System Operation and Installation Manual
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10.1 CODE SYMBOL AND INTERPRETATION ......................................................................................... 79
10.2 COORDINATE SYSTEM ................................................................................................................. 79
10.3 G CODE EXPLANATION ................................................................................................................ 80
10.4 M CODE EXPLANATION ............................................................................................................... 86
CHAPTER 11 PORT EXPLANATION .............................................................................................. 88
11.1 INPUT PORT ................................................................................................................................. 88
11.1.1 Input Wiring Instructions .................................................................................. 90
11.1.2 Remote Controller Input .................................................................................... 91
11.2 OUTPUT PORT .............................................................................................................................. 92
11.2.1 Output Wiring Instructions ............................................................................... 94
11.2.1.1 Oxygen Gas Typical Connection ................................................................ 94
11.2.1.2 Three Level Perforation Circuit .................................................................. 95
11.2.1.3 Typical Circuit of Using Powder ................................................................. 96
11.2.1.4 Typical Circuit of Using Plasma Cutting ..................................................... 97
11.3 MOTOR PORT ............................................................................................................................... 99
11.3.1 Typical Wiring Diagram of the Motor Interfaces .......................................... 100
11.3.1.1 Connection Methods for Differential Stepper Driver .............................. 100
11.3.1.2 Com-anode Connection Methods for Stepper Driver ............................. 101
11.3.1.3 Connection Methods of Servo Driver of Panasonic Company ................ 102
11.4 ARC THC MODULE INTERFACE (THC) (TYPICAL OF THE “T” IN F2000 SERIES CNC SYSTEM) .. 103
11.4.1 DC MOTOR Interface Instruction ................................................................. 103
11.4.2 Arc Import Instruction ..................................................................................... 104
11.4.3 Position Interface (PS) Instruction ................................................................. 105
11.4.4 Arcing interface (ARC_START) instruction .................................................. 105
11.4.5 Wiring Diagram of F2100T CNC System with Arc THC Module ................ 106
11.4.6 Wiring Diagram of double approach switch .................................................. 107
11.5 POWER INPUT INSTRUCTION ...................................................................................................... 107
CHAPTER 12 USE OF BIOS .......................................................................................................... 108
12.1 SYSTEM UPGRADE ..................................................................................................................... 109
12.2 WELCOME INTERFACE UPGRADE............................................................................................... 109
12.3 MOVEMENT CONTROL UPGRADE .............................................................................................. 109
12.4 SYSTEM BACKUP ....................................................................................................................... 109
12.5 SYSTEM RESET .......................................................................................................................... 110
CHAPTER 13 INSTALLATION AND DEBUGGING .................................................................... 111
13.1 HORIZONTAL / VERTICAL PULSES NUMBER SETTING ................................................................ 111
CHAPTER 14 SHANGHAI FANGLING F1500 REMOTE CONTROLLER .............................. 113
14.1 WIRELESS REMOTE CONTROL MODULE PERFORMANCE AND CHARACTERISTIC ....................... 113
14.2 THE LAYOUT OF REMOTE CONTROLLER .................................................................................... 114
14.3 THE OUTPUT PORT OF RECEIVER ............................................................................................... 114
14.4 INTERPRETATION OF JUMPER SWITCH ........................................................................................ 115
14.5 WIRING CONNECTION FIGURE OF F1500 AND FANGLING NUMERICAL CONTROL SYSTEM ........ 117

F2000 Series Shape Cutting Control System Operation and Installation Manual
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APPENDIX 1 G、M CODE RAPID CONSULT ............................................................................. 118
APPENDIX 2 IO TIMING SEQUENCE FIGURE OF F2000 SERIES NUMERICAL CONTROL
SYSTEM.............................................................................................................................................. 119
A2.1 FLAME CUTTING TIMING SEQUENCE ........................................................................................ 119
A2.2 PLASMA IO TIMING SEQUENCE ................................................................................................ 121
APPENDIX 3 INTERPRETATION OF WIRING CONNECTION BETWEEN F2000 SERIES
AND COMMON THC ........................................................................................................................ 123
A3.1 CONNECTION WITH F1620/F1630 THC .................................................................................... 123
A3.2 CONNECTION WITH HYD THC ................................................................................................. 125
A3.3 CONNECTION WITH SH-HC30 THC.......................................................................................... 127
A3.4 CONNECTION WITH ONTIME THC .......................................................................................... 129
A3.5 CONNECTION WITH PTHC-2 ..................................................................................................... 130
APPENDIX 4 INTERPRETATION OF F2000 FULL SERIES SYSTEM INSTALL SIZE ........ 132
A4.1 F2100B/T PROFILE INSTALL SIZE ............................................................................................. 132
A4.2 F2200B/T PROFILE INSTALL SIZE ............................................................................................. 132
A4.3 F2300A/B/T PROFILE INSTALL SIZE ......................................................................................... 133
A4.4 F2500A/B/T PROFILE INSTALL SIZE ......................................................................................... 134
A4.5 F2600/T PROFILE INSTALL SIZE ............................................................................................... 135
CONTACT INFORMATION .............................................................................................................. 136
SHANGHAI OFFICE ............................................................................................................................ 136
SHIJIAZHUANG OFFICE ...................................................................................................................... 138

Chapter 1 F2000 Series Control System Introduction
1
Chapter 1 F2000 Series Control System Introduction
1.1 System Brief Introduction
The numerical control system F2000 series is a new production, which is
integrated many merits of the same productions at home and aboard. The controller
can control the motion of two axes, which is apt to the application of flame, plasma or
laser cutting. This controller is very light and handy and it is very easy to operate. The
controller provides menu or illustration for all the operations for the convenience of
users. All key switches are human oriented designed, and they are very convenient
and comfortable.
The controller chooses high speed DSP and ARM as its core to assure the cutting
process to be more stable. The motion control algorithm is optimized so that the
machine can move more stale and reliable, and it can save the life of the motor and
the mechanical parts.
The numerical control system of F2000 series consists of F2100B/T, F2200B/T,
F2300A/B、F2300T A、F2300T B、F2500A/B、F2500T A、F2500T B and F2600/T
system.
1.1.1 F2100B/T System
Fig 1.1 F2100B Fig 1.1 F2100T