Fantic Motor INTEGRA 140 TRAIL Manual

Made in Italy
INTEGRA 140 TRAIL
INTEGRA 160 ENDURO
INTEGRA 180 ENDURO R
INTEGRA
User and
maintenance handbook
(translated from original language)
ELECTRIC BICYCLE
WITH SERVO-ASSISTED
PEDALLING
EN

i
Ed. 1 - 11/2017
Index
GENERAL INDEX
Section 00 - Introduction
1. INTRODUCTION......................................................0-1
2. MEANING OF “EPAC” -
Electrical Power Assisted Cycle .......................0-1
3. DESCRIPTION OF SYMBOLS ..............................0-2
4. NOTES FOR PARENTS AND LEGAL
GUARDIANS..............................................................0-2
5. WEEE DECLARATION ............................................0-2
Section 01 - Warnings and Safety Devices
1. SAFETY INFORMATION........................................1-1
1.a - Correct use......................................................... 1-2
1.b - Improper use .................................................... 1-3
1.c - Legal Regulations............................................ 1-3
1.d - Residual hazards.............................................. 1-4
1.e - First use............................................................... 1-6
1.f - Before using your bicycle .............................. 1-6
2. TAKING CARE OF THE BATTERY PACK ..........1-7
3. WHICH OPERATIONS CAN THE USER
CARRY OUT ON THE BICYCLE WITHOUT
ASSISTANCE..............................................................1-7
4. PRECAUTIONS FOR MOUNTING
ACCESSORIES OR COMPONENTS FOR
MODIFICATIONS.....................................................1-8
5. WHO HAS THIS EPAC BICYCLE BEEN
DESIGNED FOR........................................................1-8
6. WARRANTY CONDITIONS............................1-9
6.a - Pre-requisites for the warranty request... 1-9
6.b - Exceptions to the warranty conditions ... 1-9
7. IDENTIFICATION PLATE ............................ 1-10
Section 02 - Description and
Technical Data
1. EXTERNAL DIMENSIONS .............................2-1
2. STANDARD EQUIPMENT..............................2-1
3. IDENTIFYING THE BICYCLE
COMPONENTS..............................................2-2
4. TECHNICAL DATA.........................................2-4
5. REMOVING THE PACKAGING.......................2-7
6. OPTIONAL ACCESSORIES ............................2-7
7. DESCRIPTION OF THE BICYCLE ...................2-7
7.a - Brakes................................................................... 2-7
7.b - Gear change unit............................................. 2-8
7.c - Frame and forks................................................ 2-9
7.d -Wheel units.......................................................2-10
7.e - Electrical devices ...........................................2-11
7.f - Battery pack......................................................2-11
Section 03 - Checks and inspections
1. USING YOUR BICYCLE FOR THE
FIRST TIME ...................................................... 3-1
2. EACH TIME YOU USE YOUR BICYCLE...........3-1
3. CHECKING WHEELS AND TYRES..................3-2
3.a - Checking wheel fastenings.......................... 3-2
3.b - Checking the tyres.......................................... 3-2
3.c - Checking the tyre valves............................... 3-3
3.d - Checking the tyre pressure.......................... 3-3
3.e - Checking the wheels...................................... 3-4
3.f - Checking the saddle and saddle
support tube ..................................................... 3-4
3.g - Checking the handlebars ............................. 3-5
3.h - Checking the brakes ...................................... 3-6
3.i - Checking the chain and the crank
mountings ......................................................... 3-7
3.l - Checking the electric motor........................ 3-7
3.m -Checking the lights (if tted)...................... 3-8
3.n - Checks various accessories ......................... 3-8
3.o - Other checks .................................................... 3-8
4. TIGHTENING TORQUE..................................3-9
Section 04 - Assembly and Adjustments
1. MOUNTING THE PEDALS .............................4-1
2. ADJUSTING THE HANDLEBARS...................4-2
3. ADJUSTING THE SADDLE ............................4-3
3.a - For “140” version............................................... 4-3
3.b - For “160” and “180” versions ........................ 4-4
3.c - Regulating the saddle position
and angle............................................................ 4-6
4. ADJUSTING THE BRAKE LEVERS .................4-6
5. ADJUSTING THE GEAR CHANGE LEVER......4-7

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Index
Section 05 - Using your bicycle
1. GENERAL SUGGESTIONS.............................5-1
2. USING THE GEAR CHANGE UNIT.................5-3
3. USING THE BRAKES......................................5-4
4. USING YOUR BICYCLE ..................................5-5
5. WHAT TO DO FOLLOWING A FALL ..............5-5
6. HOW TO TRANSPORT YOUR BICYCLE .........5-7
7. LOCKING/RELEASING THE FRONT
SUSPENSION FORK......................................5-8
8. FRONT SUSPENSION FORK
ADJUSTMENT...............................................5-8
9. LOCKING/RELEASING THE REAR
SHOCK ABSORBER.................................... 5-10
10. REAR SHOCK ABSORBER
“REBOUND” ADJUSTMENT ...................... 5-10
11. ADVISED SAG ............................................ 5-12
12. NOTES ON BATTERY DURATION .............. 5-13
Section 06 - Using power assisted
pedalling
1. GETTING STARTED.......................................6-1
2. REMOVING THE BATTERY PACK
FROM ITS SUPPORT .....................................6-2
3. CHARGE THE BATTERY PACK.......................6-3
3.a - Activating the battery pack before
use......................................................................... 6-3
3.b - Charging the battery pack........................... 6-3
4. MOUNTING THE BATTERY PACK
ON ITS SUPPORT..........................................6-4
5. DISPLAY........................................................6-6
5.1 - Function buttons............................................. 6-6
5.2 - Display description......................................... 6-6
6. PEDALLING ASSISTANCE ACTIVATION
AND LEVEL ...................................................6-9
6.1 - “Push help” function .....................................6-11
7. USB CONNECTION .................................... 6-12
8. TAKING CARE OF THE BATTERY PACK ..... 6-12
Section 07 - Cleaning and Maintenance
1. CLEANING AND CARE ..................................7-1
2. PERIODIC MAINTENANCE PROGRAM.........7-1
3. CLEANING YOUR BICYCLE ...........................7-3
4. PARKING YOUR BICYCLE..............................7-4
5. UNSCHEDULED MAINTENANCE
OPERATIONS ................................................7-4
5.a - Removing and remounting the wheels
units...................................................................... 7-4
5.b - Removing the front wheel ........................... 7-5
5.c - Mounting the front wheel............................ 7-6
5.d -Removing the rear wheel.............................. 7-7
5.e - Mounting the rear wheel.............................. 7-9
6. FLAT TYRE.................................................. 7-10
7. OTHER OPERATIONS................................. 7-12
8. WINTER STORAGE..................................... 7-12
Section 08 - Troubleshooting
1. TROUBLESHOOTING....................................8-1
2. ERROR CODES ..............................................8-2
Section 09 - Periodic inspections
1. PERIODIC INSPECTION FORMS........................9-1
Section 10 - Delivery documents
1. DELIVERY DOCUMENTS ...................................10-1
The Company reserves the right
to make any aesthetic,
functional or commercial modications
to the bicycles that its sees t,
with the purpose of improving the performance of
the Product, without prior notice.

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00
Introduction
1. INTRODUCTION
Dear Customer,
thank you for purchasing our product.
Our electric bicycle is a combination of inno-
vation, design and comfort and has been de-
signed and manufactured exclusively in Italy.
The innovative concept of assisted pedalling
will revolutionize your cycling habits and open
up new horizons; assisted pedalling oers a
more comfortable ride without detracting any-
thing from the healthy pleasure of cycling.
This bicycle has been manufactured using the
highest quality materials in conformity with all
the applicable standards and regulations.
Before using your new bicycle, we strongly rec-
ommend that you read and familiarize yourself
with the information and instructions con-
tained in this user and maintenance handbook
(hereafter referred to as the“Manual”).
The acronym EPAC is derived from the initials
Electrically Power Assisted Cycle.
In order to be assigned the EPAC classica-
tion, an electric bicycle must satisfy the re-
quirements set out in the European Standard
EN 15194-2008 and the Machine Directive
2006/42/EC.
In short, in order to be approved for EPAC clas-
sication, an electric bicycle must comply with
the following requirements:
- Auxiliary electric motor having a maxi-
mum continuous rated power of 0.25 kW.
- Propulsive power cut-o when the cyclist
stops pedalling.
- Gradual reduction of auxiliary power out-
put as the vehicle speed increases and
nal cut-o when the speed reaches 25
km/h.
Provided the requirements set out in the
Directives are adhered to and maintained,
you may continue to use your bicycle in ac-
cordance with the regulations governing
the use of traditional (non electric) bicycles,
which means that may use it on cycle paths
and that you are NOT required wear a safety
helmet, take out Public Liability insurance
or t the vehicle with a license plate.
Any attempt to modify the performance or
specications of your EPAC bicycle may re-
sult in legal proceedings and nes.
In order to use your EPAC bicycle on the
public roads, you must rst have it tted
with all the accessories stipulated in the
Highway Code (front and rear lights, acous-
tic warning device, etc.) by a qualied in-
stallation technician.
In some countries it may be necessary to en-
sure that the bicycle specications comply
with the locally applicable standards. Check all
such requirements before using your bicycle.
2. MEANING OF “EPAC” - Electrical Power Assisted Cycle
Keep this manual for future use.

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Introduction
3. DESCRIPTION OF SYMBOLS
This manual contains a series of symbols that
are intended to draw your attention to particu-
larly important information and instructions.
The meaning of these symbols is explained below:
Hazard:
This symbol indicates a potential falling
hazard and the consequent risk of per-
sonal injury and damage (to both your-
self and third parties).
Attention:
This symbol indicates that improper
conduct may result in damage to prop-
erty or the environment.
N.B.:
This symbol indicates important informa-
tion designed to help you get the best out of
your bicycle
Respect the recommended tightening torque:
This symbol indicates that it is important to
apply the correct tightening torque in order
to guarantee safety when using you bicy-
cle. In order to do this it is necessary to use a
torque wrench. If you do not possess such a
tool, we recommend that you ask a qualied
technician to carry out this operation. Incor-
rect tightening torque may result in com-
ponents breaking or becoming detached,
resulting in dangerous falls. Turn to the last
pages of this manual for a list of the correct
torque values.
4. NOTES FOR PARENTS AND LEGAL GUARDIANS
Parents and legal guardians are responsible for
the actions and safety of the children in their
care, as well as the safe condition of the bicycle
and its suitability for the cyclist.
This bicycle is NOT suitable for use by children,
however, if you decide that your child is capa-
ble of using it, you must ensure that he/she is
fully aware of how to use the EPAC bicycle safe-
ly and responsibly. The best way to verify this is
to allow him/her to ride it in the environment
the bicycle was designed to be used in.
5. WEEE DECLARATION
Directive 2012/19/EU
The WEEE mark that appears on the product
and associated documentation indicates that it
must not be disposed of together with normal
household waste at the end of its working life.
In order to avoid health or environmental dam-
ages resulting from incorrect disposal of waste
materials, you are requested to separate this
product from other types of waste and recycle
it responsibly in order favour the sustainable
reuse of recyclable materials.
Private users are invited to contact the vendor
from whom they purchased the product or the
relevant local authority for all the information
necessary about recycling this type of product.
Commercial users are invited to contact their
supplier and check the terms and conditions
stipulated in the sales contract.
This product must not be disposed of together
with other commercial waste.

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Warnings and Safety Devices
1. SAFETY INFORMATION
- This user and maintenance handbook
contains all the information necessary
to get to know your EPAC Bicycle, un-
derstand the main components and
the associated technology, and learn
how to use it correctly and safely.
- Understanding and respecting the
warnings can prevent the risk of injury
or damage to the user, third parties, an-
imals or property and ensure that the
bicycle is used in complete respect for
the environment.
- Preserve this manual carefully so that
you can consult it at a later date if nec-
essary; if ownership of the EPAC bicycle
is transferred to other persons, it must
be accompanied by this user and main-
tenance handbook.
- The documentation (User and mainte-
nance manual, EC Declaration of Con-
formity, Warranty, etc.) is an integral
part of the bicycle, and must be pre-
served for the duration of its working
life.
If the bicycle is sold or transferred to
other persons, the documentation
must be handed over to the new own-
er.
- If this document is lost or damaged, re-
quest a new copy from the vendor.
- When taking delivery of your bicycle,
make sure that the vendor completes
all the sections of the delivery certi-
cate. Make sure that you receive copies
of all the documents indicated on the
delivery certicate.
Contact the vendor if any documents
are forgotten or omitted.
Do not use your bicycle until you have
received and read all the documenta-
tion carefully.
- Fantic Motor reserves the right to mod-
ify this documentation in any way it
sees t, for technical or commercial
reasons, at any time and without prior
notice.

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Warnings and Safety Devices
1.a - Correct use
- The bicycle described in this manual
has been designed to be used in o-
road conditions.
- Using the bicycle for any other
purpose than that it has been de-
signed for may result in hazardous
riding conditions, falls and acci-
dents. Improper use may also result
in short-circuits inside the battery
pack, which can lead to res.
- ALWAYS use the bicycle as described
in this manual and any additional
documentation.
INTEGRA
Model 140 TRAIL 160 ENDURO
180 ENDURO R
Surface
-Road
tarmac paved
-public No (1) No (1) No (1)
-non public YES YES YES
-Path
sand, gravel, earth, etc.
No (1) No (1) No (1)
-public YES YES YES
-non public YES YES YES
-O-road YES YES YES
-Paved tourist track undemanding terrain with
slight or medium gradients rea-
sonable at
YES YES YES
-Un-paved tourist
track
terrain with exposed roots, pro-
trusions, etc.
YES YES YES
-Sports terrain terrain designed for freeriding,
downhill, BMX, Dirt
No No No
-Downhill Very steep descents with suita-
bly congured tracks
No No No
-Freeriding competitive and creating riding,
fast descents on natural terrain
No No No
(1)
Only if the legally required additionally equipment has been installed

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Warnings and Safety Devices
1.b - Improper use
- As has already been described, you
must ensure your bicycle has been t-
ted with all the accessories required by
the locally applicable regulations be-
fore using it on public roads.
- The use of non-standard accessories
and/or components on your bicycle
may damage it and compromise safe
operation. This may result in hazardous
riding conditions, falls and accidents.
- Never attempt to modify you bicycle or
install additional accessories on it on
your own; always seek the assistance of
a qualied dealer.
- If such operations are not carried out
correctly it may damage your bicycle
and compromise safe operation. This
may result in hazardous riding condi-
tions, falls and accidents.
- Users may only carry out the opera-
tions described in this manual on their
own.
We strongly recommend that you
DO NOT use bicycle racks as this
may damage the bicycle safe-
ty components. Failure of such
components may result in haz-
ardous riding conditions, falls
and accidents.
1.c - Legal Regulations
- The information and instructions
provided in this manual on how to
use your bicycle are intended to sup-
plement, but in no way replace, the
locally applicable generic and/or
specic STANDARDS, REGULATIONS,
PROVISIONS or LAWS.
- All road users are required to comply
with the trac regulations applicable
in their country. For example, In Ita-
ly and Germany, it is not necessary to
obtain permission or hold a driver’s
license to use an EPAC bicycle on the
public roads. You may only use your
EPAC bicycle on public roads if it has

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32°C
60÷70°C
Warnings and Safety Devices
been tted with the additional equip-
ment required by the locally applicable
legal regulations. In Italy and Germany,
these requirements are covered by the
vehicle road worthiness regulations.
N.B.: the bicycle described in this man-
ual is not suitable for use on public
roads since it is not tted with the
accessories required by the legal
regulations. In order to install these
accessories, contact your dealer who
will be happy to help you.
- In Italy, the regulations governing the
use of power assisted pedal cycles are
not subject to age limits, however it is
important to ensure that the user.....
.... is capable of riding a bicycle, i.e. that
he/she is aware of the basic princi-
ples of cycling and has the sense of
balance necessary to ride and con-
trol an EPAC;
....is capable of mounting and dis-
mounting from a stationary bicycle
safely, especially in the case of ergo-
nomic saddles if he/she is unable to
touch the ground with his/her feet
when seated;
.... is physically suited to the speci-
cations of the bicycle, and that he/
she does not exceed the permitted
weight limit:
- The bicycle can be used to reach high
speeds for prolonged periods. The
user must make sure that he/she has
enough stamina to control the bike
safely for a period of almost two hours.
- The bicycle is not designed to compen-
sate for inrmity or lack of physical t-
ness.
1.d - Residual hazards
- Fire hazard
Strong impacts due to improper use,
storage in overheated environments
(e.g. inside a motor vehicle exposed to
strong sunlight), or falls may result in
short-circuits inside the battery pack,
causing it to catch re.
Motor vehicle cabins may over-
heat if exposed to strong sun-
light. High temperatures may
result in short-circuits inside the
battery pack, causing it to catch
re.