APRILIA RSV4 1100 Factory User manual

APRILIA WOULD LIKE TO THANK YOU
for having chosen one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please
read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features,
details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon find yourself in
harmony with your new vehicle, and ride it fully satisfied for a long time. This booklet forms an integral part of the vehicle; should the vehicle be sold, it
must be transferred to the new owner.
RSV4 1100
Ed. 02_03/2021 Cod. 2Q000438 (IT-DE-FR-ES), 2Q000439 (EN-NL-EL-DA-FI-FR)

Theinstructionsgiveninthismanualareintendedtoprovideaclear,simpleguidetousingyourvehicle;italsodescribesroutinemaintenanceprocedures
and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for
simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical knowledge: for these
operations, please take your vehicle to an Aprilia Dealer or Authorised Workshop.
2

Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee
The symbols illustrated above are very important. They are used to highlight parts of the
booklet that should be read with particular care. The different symbols are used to make
each topic in the manual simple and quick to locate. Before starting the engine, read this
booklet carefully, particularly the "SAFE RIDING" section. Your safety as well as other's
does not only depend on the quickness of your reflexes and agility, but also on how well
youknow yourvehicle, thestate ofmaintenance ofthe vehicleitself andyour knowledge
of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to
safely ride and master it given any riding condition. IMPORTANT This booklet is an
integral part of the vehicle, and must be handed over to the new owner in the event of
sale.
3

4

INDEX
GENERAL RULES....................................................................... 7
Foreword............................................................................... 8
Motorcycle care..................................................................... 8
Carbon monoxide.................................................................. 11
Fuel....................................................................................... 12
Hot components.................................................................... 12
Coolant.................................................................................. 13
Used engine oil and gearbox oil............................................ 13
Brake fluid............................................................................. 14
Battery hydrogen gas and electrolyte.................................... 14
Stand..................................................................................... 15
Reporting of defects that affect safety................................... 15
VEHICLE...................................................................................... 17
Arrangement of the main components...................................... 18
Dashboard................................................................................ 21
Digital instrument panel............................................................ 23
Light unit................................................................................... 24
Digital lcd display...................................................................... 25
Alarms................................................................................... 32
Mapping selection................................................................. 37
Control buttons...................................................................... 40
Advanced functions............................................................... 55
Ignition switch........................................................................ 78
Locking the steering wheel.................................................... 79
a-PRC setting buttons............................................................... 79
Horn button............................................................................... 80
Switch direction indicators........................................................ 81
High/low beam selector............................................................. 82
Passing button.......................................................................... 82
Daytime/night lights switch........................................................ 83
Start-up button.......................................................................... 84
Engine stop switch.................................................................... 84
Selector Cruise Control / AWC................................................. 85
Button PIT................................................................................. 88
System a-PRC (Aprilia Performance Ride Control).................. 89
Immobilizer system operation................................................ 109
The saddle................................................................................ 110
Identification.............................................................................. 113
USE.............................................................................................. 115
Checks...................................................................................... 116
Refuelling.................................................................................. 119
Rear shock absorbers adjustment............................................ 121
Rear shock absorbers setting................................................ 125
Front fork adjustment................................................................ 127
Front fork setting................................................................... 130
Steering shock absorber adjustment........................................ 133
Justering af greb til forbremse.................................................. 135
Clutch lever adjustment............................................................ 135
Running in................................................................................. 136
Starting up the engine............................................................... 137
Moving off / riding...................................................................... 139
Stopping the engine.................................................................. 144
Parking...................................................................................... 145
Catalytic silencer....................................................................... 146
Stand......................................................................................... 147
Suggestion to prevent theft....................................................... 148
Safe driving............................................................................... 148
Basic safety rules...................................................................... 150
MAINTENANCE........................................................................... 155
Foreword................................................................................... 156
Engine oil level check............................................................ 156
Engine oil top-up................................................................... 157
Engine oil change.................................................................. 158
Engine oil filter replacement.................................................. 158
Tyres......................................................................................... 158
Spark plug dismantlement........................................................ 160
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Removing the air filter............................................................... 160
Cooling fluid level...................................................................... 160
Coolant check........................................................................ 162
Coolant top-up....................................................................... 162
Checking the brake oil level...................................................... 162
Braking system fluid top up................................................... 163
Battery....................................................................................... 165
Battery removal..................................................................... 166
Use of a new battery............................................................. 167
Charging the battery.............................................................. 168
Long periods of inactivity.......................................................... 170
Fuses........................................................................................ 171
Lamps....................................................................................... 176
Front light group........................................................................ 176
Headlight adjustment............................................................. 177
Rear optical unit........................................................................ 179
Rear turn indicators................................................................... 179
Number plate light..................................................................... 179
Rear-view mirrors...................................................................... 180
Front and rear disc brake.......................................................... 181
Periods of inactivity................................................................... 182
Cleaning the vehicle.................................................................. 183
Transport................................................................................... 187
Transmission chain................................................................... 187
Chain backlash check........................................................... 189
Chain backlash adjustment................................................... 189
Checking wear of chain, front and rear sprockets................. 189
Chain lubrication and cleaning.............................................. 190
TECHNICAL DATA...................................................................... 193
PROGRAMMED MAINTENANCE............................................... 205
Scheduled maintenance table................................................... 206
Recommended products........................................................... 209
6

RSV4 1100
Chap. 01
General rules
7

Foreword
NOTE
HALVE THE SERVICE INTERVALS INDICATED IF THE VEHICLE IS USED IN
PARTICULARLY RAINY OR DUSTY CONDITIONS, ON POOR ROADS OR FOR
HIGH PERFORMANCE RIDING.
NOTE
IF THE VEHICLE IS INVOLVED IN A FALL, WHETHER WHILE MOVING OR STA-
TIONARY, ALWAYS TAKE IT TO AN OFFICIAL APRILIA DEALER, WHICH WILL
CHECK IT THOROUGHLY TO MAKE SURE THAT IT IS UNDAMAGED AND IN
PERFECT WORKING ORDER.
Motorcycle care
Aprilia recommends using quality products for cleaning the vehicle. The use of un-
suitable products can damage vehicle components. For cleaning do not use solvents
such as "nitro thinner", "cold cleaning agents", fuels or the like, or cleaning products
that contain alcohol.
WASHING THE MOTORCYCLE
Aprilia recommends softening with plenty water and then carefully removing insects
and stubborn stains before washing the vehicle.
To prevent stains, do not wash the motorcycle immediately after exposure to sunlight,
and do not wash it in the sun.
If the vehicle is used during the winter months, be sure to frequently wash the motor-
cycle. To remove anti-icing salt sprayed on roads in the winter, wash the motorcycle
with cold water immediately after use.
8
1 General rules

CAUTION
AFTER CLEANING YOUR MOTORCYCLE, THE EFFICIENCY OF THE BRAKING
SYSTEM MAY BE TEMPORARILY AFFECTED DUE TO THE PRESENCE OF WA-
TER ON THE FRICTION SURFACES. CONSIDER AN INCREASE IN BRAKING
SPACE, OPERATE THE BRAKES REPEATEDLY TO RESTORE NORMAL CON-
DITIONS. CARRY OUT THE PRE-RIDE CHECKS BEFORE USE.
USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY
PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT
USE OF HIGH PRESSURE WASHING SYSTEMS (OR STEAM CLEANERS) CAN
DAMAGE THE SEALS, OIL SEALS, BRAKING SYSTEM, ELECTRICAL SYSTEM
AND THE SADDLE. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYS-
TEMS. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYSTEMS.
CLEANING OF SENSITIVE PARTS
BODYWORK
To keep the motorcycle bright, wash it regularly, especially if used in areas with high
levels of pollution or mud. Stubborn stains of tree resin, petrol, oil, brake liquid or bird
droppings should be removed immediately, otherwise the stains risk becoming per-
manent.
After washing it is easy to identify marks and residual stains, remove them from the
body using a soft cloth and brand-name, non-abrasive polish, and protect with a pro-
tective wax for cars. Periodic care, a thorough cleaning and regular protective wax for
the bodywork preserves the aesthetic quality of the motorcycle over the long term.
PLASTIC COMPONENTS
9
1 General rules

IF THE PLASTIC COMPONENTS ARE CLEANED USING AGGRESSIVE AGENTS,
THE SURFACE MAY BE DAMAGED. DO NOT USE CLEANING PRODUCTS CON-
TAININGALCOHOL,SOLVENTSORTHATAREABRASIVEFORTHECLEANING
OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA-
CES CAN MAKE SCRATCHES
CHROME PARTS AND POLISHED METAL
TREAT THE PARTS MADE OF CHROME, ALUMINIUM OR POLISHED STEEL IN
A SPECIAL MANNER. WASH THEM WITH PLENTY OF WATER AND CAR SHAM-
POO, POLISH AND REGULARLY BRIGHTEN THEM WITH POLISH PASTE, PRO-
TECT THEM WITH WAXES OR SUITABLE ACID-FREE PRODUCTS (E.G.
VASELINE)
RADIATOR
IF THE VEHICLE IS USED IN WINTER ON ROADS TREATED WITH SALT, WASH
THE RADIATOR FREQUENTLY TO PREVENT COSMETIC DAMAGE TO THE FIN-
ISH AND THE RISK OF ENGINE OVERHEATING. WASH WITH PLENTY OF
WATER. WASH WITH A LOW PRESSURE JET OF WATER, USING A GARDEN
HOSE FOR EXAMPLE.
RUBBER PARTS
10
1 General rules

Clean the rubber parts using water and mild shampoo (brand-name, suitable for car
bodies)
THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE
DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR
CLEANING THE MOTORCYCLE
Carbon monoxide
If you need to keep the engine running while working on the vehicle, please ensure
that you do so in an open or very well ventilated area. Never run the engine in an
enclosed area. If you do work in an enclosed area, make sure to use a fume extraction
system.
CAUTION
EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS
WHICH CAN CAUSE LOSS OF CONSCIOUSNESS AND EVEN DEATH.
CAUTION
CARBON MONOXIDE IS ODOURLESS AND COLOURLESS, THEREFORE IT
CANNOT BE DETECTED BY SMELL, SIGHT OR OTHER SENSES. DO NOT
BREATHE IN EXHAUST FUMES UNDER ANY CIRCUMSTANCES.
11
1 General rules

Fuel
CAUTION
FUEL USED TO DRIVE EXPLOSION ENGINES IS HIGHLY INFLAMMABLE AND
CAN BECOME EXPLOSIVE UNDER SPECIFIC CONDITIONS. IT IS THEREFORE
RECOMMENDED TO CARRY OUT REFUELLING AND MAINTENANCE PROCE-
DURES IN A VENTILATED AREA WITH THE ENGINE SWITCHED OFF. DO NOT
SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR. AVOID ANY CON-
TACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY
CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN.
IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.
Hot components
The engine and the exhaust system components get very hot and remain in this con-
ditionforacertaintimeinterval after the engine hasbeenswitchedoff.Beforehandling
these components, make sure that you are wearing insulating gloves or wait until the
engine and the exhaust system have cooled down.
12
1 General rules

Coolant
Coolant contains ethylene glycol, which may be flammable in certain conditions. Eth-
ylene glycol burns with an invisible flame which may still cause burns.
CAUTION
TAKEPARTICULARCARENOTTO SPILLCOOLANTONTO HOTPARTSOR THE
ENGINE AND EXHAUST SYSTEM; THE FLUID MAY CATCH FIRE AND BURN
WITH INVISIBLE FLAMES. WHEN CARRYING OUT MAINTENANCE OPERA-
TIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES. WHILE POISONOUS,
COOLANT HAS A SWEET TASTE WHICH MAKES IT EXTREMELY APPEALING
TO ANIMALS. NEVER LEAVE COOLANT IN OPEN CONTAINERS WHERE IT MAY
BE REACHED AND DRUNK BY AN ANIMAL.
KEEP OUT OF THE REACH OF CHILDREN.
NEVER REMOVE THE RADIATOR CAP WHILE THE ENGINE IS STILL HOT.
COOLANT IS UNDER PRESSURE AND MAY CAUSE BURNS.
Used engine oil and gearbox oil
CAUTION
WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO
WEAR PROTECTIVE IMPERMEABLE GLOVES.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN
IF HANDLED FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BA-
SIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
13
1 General rules

HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED
OIL RECYCLING COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN.
Brake fluid
BRAKE FLUID MAY BE HARMFUL TO PAINTWORK, PLASTIC AND RUBBER.
WHEN SERVICING THE BRAKING SYSTEM PROTECT THESE COMPONENTS
WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERV-
ICING THESE SYSTEMS. BRAKE FLUID IS EXTREMELY HARMFUL TO THE
EYES. IN THE EVENT OF ACCIDENTAL CONTACT WITH THE EYES, RINSE THE
EYES IMMEDIATELY WITH PLENTY OF COOL, CLEAN WATER AND SEEK IM-
MEDIATE MEDICAL ATTENTION.
KEEP OUT OF THE REACH OF CHILDREN.
Battery hydrogen gas and electrolyte
(IF AVAILABLE)
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND, AS IT CONTAINS
SULPHURIC ACID, MAY CAUSE BURNING IF IT COMES INTO CONTACT WITH
14
1 General rules

THE SKIN. WHEN HANDLING BATTERY ELECTROLYTE, WEAR TIGHT-FITTING
GLOVESAND PROTECTIVE APPAREL. IN THEEVENTOFSKIN CONTACT WITH
THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN WATER. IT
IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN
TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT
OF CONTACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN
MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY. THE BATTERY
RELEASESEXPLOSIVE GASES; KEEP IT AWAY FROM FLAMES, SPARKS, CIG-
ARETTES OR ANY OTHER HEAT SOURCES. ENSURE ADEQUATE VENTILA-
TION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COM-
PONENTS IN PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COM-
PATIBLE WITH THE BATTERY BEING ACTIVATED.
Stand
ALTHOUGH THE MOTORCYCLE IS EQUIPPED WITH AN INSTRUMENT PANEL
THAT SIGNALS THAT THE STAND IS DOWN, BEFORE STARTING MAKE SURE
THE STAND IS COMPLETELY BACK IN POSITION.
DO NOT REST THE RIDER OR PASSENGER WEIGHT ON THE SIDE STAND.
Reporting of defects that affect safety
Unless otherwise specified in this Use and Maintenance Manual, do not remove any
mechanical or electrical component.
15
1 General rules

CAUTION
SOME OF THE CONNECTORS ON THE VEHICLE MAY BE ACCIDENTALLY
SWAPPED, AND MAY COMPROMISE NORMAL VEHICLE OPERATION AND/OR
CAUSE IRREPARABLE DAMAGE TO PARTS OF THE VEHICLE IF INCORRECT-
LY INSTALLED.
16
1 General rules

RSV4 1100
Chap. 02
Vehicle
17

Arrangement of the main components (02_01, 02_02)
02_01
18
2 Vehicle

02_02
Key:
1. Left side fairing
2. Horn
3. Left headlamp with turn indicator
4. Steering damper
5. ASC control unit (Aprilia Suspension Control) (if available)
6. Left rear-view mirror
7. Top fairing
8. Clutch lever
9. Left hand switch
10. Fuel tank cap
11. Fuel tank
12. Left side fairing
13. Rider saddle
19
2 Vehicle

14. Battery
15. Secondary fuses
16. Main fuses
17. Left tail fairing
18. Taillight
19. Licence plate light
20. Rear left turn indicator
21. Tail fairing/ passenger saddle lock
22. Left hand passenger footrest
23. Side stand
24. Left hand rider footrest
25. Gearbox lever
26. AQS (Aprilia Quick Shift)
27. Left hand fairing lug
28. Engine oil radiator
29. Coolant radiator
30. Front left brake calliper
31. Left hand front brake disc
32. Right tail fairing
33. Tail fairing/ passenger saddle
34. Rear shock absorber
35. ABS control unit
36. Sensor box (inertia sensor platform)
37. ECU
38. Air filter
39. Right hand switch
40. Front brake fluid tank
41. Front brake master cylinder
42. Right rear-view mirror
43. Right headlamp with turn indicator
44. Coolant expansion tank
45. Front fork
46. Right hand front brake disc
47. Front tone wheel
48. Front ABS sensor
49. Front right brake calliper
50. Exhaust valve actuator
51. Right hand fairing lug
20
2 Vehicle