FarmTek 104400 User manual

©2007 FarmTek®
All Rights Reserved. Reproduction is prohibited
without permission.
Revision date: July 2007ldg
WeatherShield Attached-Style Awning
STK# DIMENSIONS
104400 12’ W x 10’ L
104401 12’ W x 15’ L
104402 12’ W x 20’ L
104403 12’ W x 25’ L
104404 12’ W x 30’ L
Photo may show a dierent but similar model.

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WEATHERSHIELD AWNINGS
2
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this FarmTek® shelter. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read
these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the MUST
READ document included with the shipment.
WARNING: The anchor assembly is an integral part of
the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure
to perform as designed. Failing to anchor the shelter
properly will void the manufacturer’s warranty and may
cause serious injury and damage.
LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
• Never erect the structure under power lines.
• Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.
• Location should be away from structures that could
cause snow to drift on or around the shelter.
• Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.
SITE
After choosing a location, proper preparation of the site is
essential. Follow the information below helps to ensure the
integrity of the structure.
• A level site is required. The site must be level to
properly and safely erect and anchor the structure.
• For sites that are not concrete or gravel, placing wood
blocks or other suitable supports under each rafter leg
helps prevent the pipes from sinking or working into the
site. Does not apply to shelters with ground posts.
• Drainage: Water draining o󰀨 the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.

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WEATHERSHIELD AWNINGS
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ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection the owner
is entitled.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.
3. Gather the tools, bracing, ladders (and lifts), and
assistance needed to assemble the shelter.
4. Check the weather before you install the roof cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.
5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
6. Lay out the site (if this has not been completed). This
may not apply to smaller shelters such as awnings that
are attached to buildings.
7. Assemble the frame components in the order they are
presented in these instructions.
8. Assemble the frame including the struts (if equipped).
9. Consult the MUST READ document and properly
anchor the assembled frame.
10. Install, tighten, and secure the main cover and panels
(if equipped). This applies to fabric covers that stretch
over the frame assembly. Your shelter may include roof
panels or side panels or both.
11. Read the care and maintenance information at the end
of these instructions.
12. Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.
These words and phrases are common to most
FarmTek® shelters and identify the di󰀨erent parts of the
shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
assembly, read through the following denitions before you
begin to assemble your shelter.
• Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.
• Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
used to secure the joints of the di󰀨erent rafter sections
during the assembly of the rafters. Some shelters do
not use couplers.
• Foot or Rafter Foot: The part attached to and found
at the base of the rafter or leg of the shelter.
Depending on the shelter, the foot is an optional
purchase. Some shelters do not o󰀨er an optional foot.
Some use 1-way connectors; others use ground posts.
• Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.
• On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
• Purlin: The pipe assembly that runs perpendicular to
the rafters or framework that supports the main cover.
Purlins are found on the sides and roof areas of the
assembled frame, are evenly spaced, and typically run
from the front to the back of the shelter.
• Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.
• Strut: A strut is usually a length of pipe with two
attened ends and is used for diagonal bracing of the
shelter frame. A strut is typically secured to the frame
work by special brackets and bolts.
• Swaged End or Swaged Pipe: The term “swaged”
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes.
• Tek screw: A self-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.

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WEATHERSHIELD AWNINGS
4
REQUIRED TOOLS
The following list identies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Scissors, utility knife, and/or tin snips
• Hammers and gloves
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter.
Space below is reserved for customer notes.
QUICK START DIAGRAMS
For a quick overview of the shelter and its components,
consult the Quick Start diagrams at the back of these
instructions.
Continue with FRAME ASSEMBLY procedures that follow.
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams for clarication, or contact Customer
Service at 1-800-245-9881.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners or
washers.

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WEATHERSHIELD AWNINGS
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The following graphics and photos will help you identify the
di󰀨erent parts and show you how they are used.
(Not all parts are shown.)
FA4482B
Tek screw
100441
Nut Setter
CC4595
Tie Down 8'' Snugger Ball
102205
Tee Coupler
QH1070
Pipe Strap
104656
Elbow Coupler
104653
4-Way Coupler
104654
3-Way Coupler

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WEATHERSHIELD AWNINGS
6
ADDITIONAL PARTS IDENTIFICATION NOTES
In some instances, there can be di󰀨erences between the
parts that are shown and referenced in the instructions
and the parts that are shipped with the shelter. These
di󰀨erences do not a󰀨ect the integrity of the shelter, but can
change the assembly procedures.
The information that follows identies possible changes in
the assembly procedure found in this instruction document.
Please implement these changes during the assembly of
the shelter.
There can be two types of couplers used during the assembly of the shelter: those that include an installed locking eyebolt
and those that do not. See above.
If the couplers included with your shelter do not have an installed lock bolt, use a self-tapping Tek screw to secure the
di󰀨erent pipes to the couplers during the assembly process. The self-tapping Tek screws are included with the shipment.
WARNING: To prevent personal injury and damage to the shelter, a Tek screw must be installed and tightened at each
pipe and coupler joint.
To prevent cover damage, install the Tek screw so that it does not touch the main cover or any optional side or end
panels.
4-Way Coupler (includes lock bolt)
3-Way Coupler (includes lock bolt)
3-Way Coupler (no lock bolt)
4-Way Coupler (no lock bolt)

7
WEATHERSHIELD AWNINGS
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ASSEMBLE THE FRAME COMPONENTS
The procedures that follow describe how to assemble the
various frame components. These steps describe one way
to complete the process.
NOTE: Assistance is required to assemble the shelter.
LEG ASSEMBLIES
Gather the parts:
• Pipe #131S075 (75" swaged pipe)
• Pipe #131P012 (12" plain pipe)
• Tek screws (#FA4482B)
Complete these steps:
1. Locate one (1) 75" swaged pipe and one (1) 12" plain
pipe for each awning leg and assemble the legs.
2. Slide the swaged portion of a long pipe into the plain
end of the short pipe as shown.
3. Secure the pipe joint using a FA4482B Tek screw to
complete one (1) leg assembly.
WeatherShield Awning
RAFTER ASSEMBLIES
Gather the parts:
• Pipe #131S075 (75" swaged pipe)
• Pipe #131P0735 (73.5" plain pipe)
• Tek screws (#FA4482B)
Complete these steps:
1. Locate one (1) 75" swaged pipe and one (1) 73.5" plain
pipe for each rafter and assemble the rafters.
2. Secure the pipe joint using a FA4482B Tek screw.
PURLINS
Purlins are sections of pipe that run perpendicular between
the legs and rafters. Purlins typically run parallel with the
building the awning is attached to.
Each purlin consists of a single, plain 58" pipe (#131P058).
3. Once the rafters are assembled and set to the side,
continue with the assembling the awning frame.
NOTE: Keep the rafter assemblies separate from the
leg assemblies because they are two di󰀨erent lengths.
4. Continue with assembling the main roof frame.
4. Once all the legs are assembled and set to the side,
continue with locating the purlin pipes.

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WEATHERSHIELD AWNINGS
8
ASSEMBLE THE MAIN ROOF FRAME (ALL LENGTHS)
This section is an overview of the process for assembling
the roof frame. See illustration below to identify main parts
of the frame.
1. Locate the required couplers, rafter assemblies, and
purlin pipes to assemble the roof frame as shown
below.
2. Secure each pipe in the coupler using the locking
eyebolt. If the couplers are not equipped with locking
eyebolts, secure each pipe in the coupler using a Tek
screw.
3. Tape each rafter pipe joint to protect the cover when it
is installed.
ATTENTION: Position Tek screws so they will not touch
the main covers or side panels (if equipped) when
these are installed.
Frame length shown may dier from actual frame.
Rafters
Purlins

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WEATHERSHIELD AWNINGS
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NOTE: Frame length shown may di󰀨er from actual frame.
INSTALL MAIN FRAME LEGS
Gather the parts:
• Leg assemblies
• Pipe straps (#QH1070)
• Tape
1. Insert the leg assemblies into the 3-way and 4-way
couplers of the main frame.
2. Once the frame is assembled, move the frame to a
position near the structure where it will be attached.
3. Inspect the frame for sharp edges or Tek screws that
could damage the covers. Reinstall the Tek screws if
necessary (or rotate the pipes) and remove or tape any
sharp edges.
4. Raise the frame into position, verify that the frame is
level and square, and attach it to the building using two
(2) of the QH1070 pipe straps.
NOTE: To install the main cover, allow the pipe straps
to remain slightly loose so you can thread the ball
tie downs between the building and the frame. Use
additional QH1070 straps to support the center for
longer frame lengths. Evenly space pipe straps for the
best results.
5. After installing pipe straps to hold the frame in position,
square the frame legs, and read the MUST READ
document to anchor the frame.
6. After anchoring the frame, continue with attaching the
main cover.
Legs
Length Width
9'-7 1/2"
(See Quick Start Guide)

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WEATHERSHIELD AWNINGS
10
INSTALL THE MAIN FRAME COVER
After the frame is secured in place, squared and anchored,
install the main cover.
Gather the parts:
• Snugger ball tie downs (#CC4595)
• Main cover
NOTE: Assistance is required to install the main cover.
1. Locate the main cover, unfold it along the assembled
frame, and drape it over the frame and into position.
2. Take the snugger ball tie downs, feed the stretch cord
through a grommet, and attach the main cover to
the assembled frame. Use one snugger ball for each
grommet.
3. After the main cover is installed, use the remaining pipe
straps to (QH1070) attach the upper-back purlin to the
building to secure the frame. (See arrows above for
location.)
4. Continue with the side panel installation (if equipped),
or read the shelter care and maintenance information
that follows.
WARNING: To prevent property damage
and personal injury, do not install the
cover on a windy or stormy day.
NOTE: Dashed lines show where to
attach the main cover to the frame.
The main cover will not wrap
around the frame piping.
1 2 3
ATTENTION: When the cover is correctly installed,
a space will remain between the edge of the cover
or panel and the frame as shown in the diagrams
below.
The cover does not wrap over the top edge of the
shelter frame.

11
WEATHERSHIELD AWNINGS
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SIDE AND FRONT PANEL INSTALLATION
Side panels are used to provide privacy and protection
from wind and weather. These optional panels are attached
to the sides of the frame in the same manner as the main
cover is attached.
Contact Customer Service at 1-800-245-9881 if you want to
order the optional side panels for your shelter.
1. Locate the ball tie-downs and select one side panel.
2. Unfold the panel along the side of the frame where it
will be installed.
NOTE: Side panels are designed to t the angle of the
frame. Consult the photo below when installing the
optional panels.
3. Attach the panel to the frame using the ball tie downs.
Refer to the main cover installation if needed.
NOTE: The optional panels will not wrap around the
frame piping. A space will remain between the edge of
the panel and the shelter frame.
4. Continue by installing the remaining optional panels.
CARE AND MAINTENANCE
Proper care and maintenance of the shelter will help to
ensure years of service. The following items identify areas
that should be periodically checked to ensure that your
shelter is maintained properly:
• Regularly check the roof covers to see that they remain
tight and in proper repair.
• Check connections and all fasteners to verify that they
remain tight.
• Do not climb or stand on the shelter at anytime.
• Remove debris and objects that can accumulate on the
shelter. Use tools that will not damage the cover when
removing debris.
• Remove snow to prevent excess accumulation. Use
tools that will not damage the cover when removing
snow.
• Check the contents of the shelter to verify that nothing
is touching the cover that could cause damage.
• Check the anchoring system to ensure that all
components are tight and in good repair.
• If the shelter is moved, inspect all parts and
connections before reassembling.
• Never pack the covers when they are wet. Always dry
them before you pack the shelter.
• For replacement or missing parts, call 1-800-245-9881
for assistance.
NOTE: With the exception of Truss Arch buildings,
FarmTek® shelters and greenhouses do not have any
tested loading criteria.
5. After all panels are installed, read the shelter care and
maintenance information that follows.

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WEATHERSHIELD AWNINGS
12
QUICK START GUIDE
12' Wide Attached-Style Awnings
104404 (12' X 30')
104403 (12' X 25')
104402 (12' X 20')
104401 (12' X 15')
104400 (12' X 10')
7'-0 7/8"
9'-7 1/2"
Grid Represents 12" Squares
FRONT
12'-0"

13
WEATHERSHIELD AWNINGS
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FRONT PROFILE
End: 104656 Center: 102205
131S075
131P0735
131P012
131S075
104654-End Rafters 104653-
Center Rafters
12'-0"

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WEATHERSHIELD AWNINGS
14
SIDE PROFILE - 104400
131P058
Rafter
Spacing
5'-0"
10'-0" Length

15
WEATHERSHIELD AWNINGS
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SIDE PROFILE - 104401
131P058
Rafter
Spacing
5'-0"
15'-0" Length

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WEATHERSHIELD AWNINGS
16
SIDE PROFILE - 104402
131P058
Rafter
Spacing
5'-0"
20'-0" Length

17
WEATHERSHIELD AWNINGS
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SIDE PROFILE - 104403
131P058
Rafter
Spacing
5'-0"
25'-0" Length

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WEATHERSHIELD AWNINGS
18
SIDE PROFILE - 104404
131P058
Rafter
Spacing
5'-0"
30'-0" Length

19
WEATHERSHIELD AWNINGS
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CONNECTIONS
104653
Rafter-Purlin
Center
Connection
View 1
104654
Rafter-Purlin
End Connection
View 2
104656
Rafter-Purlin
Top-End
Connection
View 4
102205
Rafter-Purlin
Top-Center
Connection
View 3

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WEATHERSHIELD AWNINGS
20
CONNECTION DETAILS
View 2
Rafter-Purlin
End Connection
View 3
Rafter-Purlin
Top-Center Connection
View 4
Rafer-Purlin
Top-End Connection
102205
Purlin
Rafter
104654
Purlin
Rafter
104656
Purlin
Rafter
View 1
Rafter-Purlin
Center Connection
Purlin
Rafter
104653