FarmTek WeatherShield 1010CC User manual

1
COMMERCIAL CANOPIES
Revision date: 06.22.10
©2010 FarmTek®
All Rights Reserved. Reproduction
is prohibited without permission.
WeatherShield
Commercial Canopies
Photo may show a dierent but similar model.
STK# DIMENSIONS
1010CC 10’ W x 10’ L
1020CC 10’ W x 20’ L
1030CC 10’ W x 30’ L

COMMERCIAL CANOPIES
2Revision date: 06.22.10
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this FarmTek® shelter. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read
these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the MUST
READ document included with the shipment.
WARNING: The anchor assembly is an integral part of
the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure.
Failing to anchor the shelter properly will void the
manufacturer’s warranty and may cause serious injury
and damage.
LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
• Never erect the structure under power lines.
• Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.
• Location should be away from structures that could
cause snow to drift on or around the building.
• Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.
SITE
After choosing a location, proper preparation of the site is
essential. Follow the information below.
• A level site is required. The site must be level to
properly and safely erect and anchor the structure.
• For sites that are not concrete or gravel, placing wood
blocks or other suitable supports under each rafter leg
helps prevent the pipes from sinking or working into the
site.
• Drainage: Water draining o󰀨 the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.

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COMMERCIAL CANOPIES
Revision date: 06.22.10
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection the owner
is entitled.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.
3. Gather the tools, bracing, ladders (and lifts), and
assistance needed to assemble the shelter.
4. Check the weather before you install the roof cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.
5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
6. Prepare the site (if applicable).
7. Assemble the frame components in the order they are
presented in these instructions.
8. Assemble the frame including the struts (if equipped).
9. Consult the MUST READ document and properly
anchor the assembled frame.
10. Install, tighten, and secure the main cover and panels
(if equipped). This applies to fabric covers that stretch
over the frame assembly. Your shelter may include roof
panels or side panels or both.
11. Read the Care and Maintenance information at the end
of these instructions.
12. Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.
These words and phrases are common to most
FarmTek® shelters and identify the di󰀨erent parts of the
shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
assembly, read through the following denitions before you
begin to assemble your shelter.
• Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.
• Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
used to secure the joints of the di󰀨erent rafter sections
during the assembly of the rafters. Some shelters do
not use couplers.
• Foot or Rafter Foot: The part attached to and found
at the base of the rafter or leg of the shelter.
Depending on the shelter, the foot is an optional
purchase. Some shelters do not o󰀨er an optional foot.
Some use 1-way connectors; other use ground posts.
• Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.
• On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
• Purlin: The pipe assembly that runs perpendicular to
the rafters or framework that supports the main cover.
Purlins are found on the sides and roof areas of the
assembled frame, are evenly spaced, and typically run
from the front to the back of the shelter.
• Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.
• Strut: A strut is usually a length of pipe with two
attened ends and is used for diagonal bracing of the
shelter frame. A strut is typically secured to the frame
work by special brackets and bolts.
• Swaged End or Swaged Pipe: The term “swaged”
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes.
• Tek screw: A self-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.

COMMERCIAL CANOPIES
4Revision date: 06.22.10
REQUIRED TOOLS
The following list identies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Wrenches or ratchet and socket set (recommended)
• Two ropes long enough to reach over the shelter (The
use of rope depends on the height of the shelter. Other
main cover installation methods may not use rope.)
• Hammers, gloves, and eye protection
• Duct tape (supplied by customer)
• Box cutter or utility knife
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams for clarication, or contact Customer
Service.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners or
washers.
QUICK START GUIDE
For an overview of this shelter and to see the main
connection details, consult the diagrams in the Quick Start
Guide located at the back of these instructions.
ALTERNATIVE ASSEMBLY INFORMATION
These instructions describe assembling the entire roof
section of the shelter rst. The frame is then lifted and the
legs added. For long shelters or when limited assistance
is available, constructing the frame and legs in sections
suitable for lifting and moving and working from one end to
the other is an alternative assembly method. (This method
is not shown.)
To assembly the frame in sections, read these instructions
rst and adapt the steps as needed. Consult all diagrams
and the Quick Start section of this manual to better
understand how the frame is assembled before you begin.
Install the main cover as a single unit after the frame is
assembled and anchored.

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COMMERCIAL CANOPIES
Revision date: 06.22.10
The following graphics and photos will help you identify
the di󰀨erent parts and show you how they are used.
(Not all parts are shown.)
102193
3-Way Coupler
102194
4-Way Coupler
QH1061
Ratchet
102947
D-ring Strap
103620b
Plain End Strap
Swaged
Plain
Swaged and Plain Rafter Sections
(not all pieces are shown)
FA4470B
Tek screw
FAMF01B
Fender Washer
100442
Nut Setter

COMMERCIAL CANOPIES
6Revision date: 06.22.10
There can be two types of couplers used during the assembly of the shelter: those that include an installed locking eyebolt
and those that do not. See above.
If the couplers included with your shelter do not have an installed lock bolt, use a self-tapping Tek screw to secure the
di󰀨erent pipes to the couplers during the assembly process. The self-tapping Tek screws are included with the shipment.
ATTENTION: Tek screws are sent with all shelters of this type. For couplers with locking eyebolts, install the Tek screws at
each pipe connection for additional security if desired.
WARNING: To prevent personal injury and damage to the shelter, fasten and tighten a Tek screw at each pipe and
coupler joint.
To prevent cover damage, install the Tek screw so that it does not touch the main cover or any optional side or end
panels once these are installed.
4-Way Coupler (no lock bolt) 4-Way Coupler (includes lock bolt)
ADDITIONAL PARTS IDENTIFICATION NOTES
In some instances, there can be di󰀨erences between the
parts that are shown and referenced in the instructions
and the parts that are shipped with the shelter. These
di󰀨erences do not a󰀨ect the integrity of the shelter, but can
change the assembly procedures.
The information that follows identies possible changes in
the assembly procedure found in this instruction document.
Please implement these changes during the assembly of
the shelter.
3-Way Coupler (no lock bolt) 3-Way Coupler (includes lock bolt)

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COMMERCIAL CANOPIES
Revision date: 06.22.10
Interior Rafter
End Rafter
Purlins
FRAME DIAGRAM
WeatherShield Commercial
Canopies
NOTE: Diagram above may show a shelter that di󰀨ers in length or width from the actual frame. The use and positions of
ratchets may also di󰀨er from actual shelter. Frame above is used for illustration purposes.

COMMERCIAL CANOPIES
8Revision date: 06.22.10
Frame Assembly Procedure
Arrange the roof pipes on the ground adjacent to the
correct couplers needed to assemble the roof.
1. Connect the ridge pipes (58" purlin section) using a
3-way coupler on the end rafter and 4-way couplers
for the interior the sections. The assembled length
should match the shelter length.
NOTE: The last ridge pipe will nish with a 3-way
coupler. Verify that the correct pipe is used.
2. Attach the rafter pipes as shown in the illustration.
Rafter pipes are 68".
3. Connect the 3-way couplers to form the end rafters
of the roof assembly and connect the 4-way cross
couplers to construct the interior rafters.
LAY OUT THE BUILDING SITE
After the site is prepared, identify the location of the shelter
corners to help square the frame after it is assembled.
Taking these steps before assembling the shelter saves
time and ensures that the structure is positioned as
desired. The following procedure is a suggested method.
Its use depends on the size of the shelter, shelter
application, the footings, and the method used to anchor
the shelter.
SQUARE THE SITE
1. Identify a corner where a building rafter will be
positioned, drive in a stake, and string a line the exact
width of the building and stake in place.
2. Sting a line at least as long as the building from the rst
stake at 90°.
NOTE: A transit can be used to ensure an accurate 90°
angle, or the 3-4-5 rule can be used. Refer to diagram.
Using multiples of 3-4-5 such as 6-8-10 or 12-16-20
helps to maintain an accurate 90° angle.
3. After squaring the position of the building and placing
a stake at all corners, string a line between the stakes
to mark the base of the building.
NOTE: Position the eye bolts of the couplers to the
inside of the frame and tighten.
FRAME ASSEMBLY
NOTE: With longer shelters, assembly may require shelter
to be assembled in short sections and then lifted and
connected for completion.
Gather the parts:
• Pipes 1.66" x 68" plain (166P068)
• Pipes 1.66" x 58" plain (166P058)
• Pipes 1.66" x 77" plain (166P077)
• 3-way couplers and 4-way couplers
End
Rafter
Interior
Rafter
58"
Ridge
Pipe
68"
4-Way Coupler
3-Way
Coupler
End
Rafter
Interior
Rafter

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COMMERCIAL CANOPIES
Revision date: 06.22.10
SQUARE THE ASSEMBLED FRAME
Gather the parts
• Measuring tape and assistants
Complete these steps:
1. With the frame in position, perform a nal square of the
frame by measuring diagonally (corner-to-corner) as
shown below at the bottom of the legs. Verify that the
two measurements are equal and adjust if needed.
2. Adjust width to 10' on-center. Measure width from
center of rafter leg to center of other rafter leg of the
same rafter assembly. Adjust if needed. Repeat for all
rafter assemblies.
FRAME TOP VIEW
3. Examine the frame and remove any sharp edges from
the frame or reposition screws (if equipped) so they do
not come in contact with the roof cover.
4. After the frame is squared, read or reread the MUST
READ document and anchor the shelter.
ANCHOR THE SHELTER
At this point, anchor the shelter. Consult the MUST READ
document for anchoring information and suggestions.
Please call customer service at 1-800-245-9881 for
additional anchoring information.
CAUTION: The anchor assembly is an integral part of
the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure
to perform as designed. Failing to anchor the shelter
properly will void the manufacturer’s warranty and may
cause serious injury and damage.
FRAME ASSEMBLY (CONTINUED)
4. While lifting one side of the assembled roof structure,
insert a 77″ pipe into the 3-way and 4-way couplers
then tighten eye bolts. Refer to the illustration below.
5. Repeat the step for the other side of the frame.
6. Verify that all eye bolts are tight and square the frame.
10'
On-center width is 10'.

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10 Revision date: 06.22.10
OPTIONAL INSTALLATION - END and/or SIDE PANELS
If the shelter includes the optional side panels and/or
end panels, these panels MUST be attached to the
frame before the cover is installed. If the shelter does not
include the optional panels, continue with the main cover
installation.
NOTE: Optional gable ends and side panels (additional
purchase required) are attached to the frame using ball tie
downs in the manner illustrated below. If equipped, secure
the panels to the frame before installing the main cover.
1. Unpack panels and unfold completely.
2. After anchoring the frame, place the ball tie downs
through the grommet holes and loop around the lower
end rafter legs.
3. Install all side panels and/or end panels and continue
with the main cover.
WARNING: Do not install panels without first anchoring
the assembled frame.
Optional
Side Panel
INSTALL MAIN COVER
Gather the parts:
• Ratchets (1'' 4000lb)
• Pipe 1.315'' (See chart below.)
• Cover
• D-ring strap (#102947) & plain strap (#103620B)
• Ropes long enough to reach over the frame (supplied
by customer)
• Tek screws and Fender washers
• Duct tape (supplied by customer)
WARNING: To prevent damage to the cover and to
prevent serious personal injury, DO NOT attempt to
install the cover on windy days.
1. Locate the pipes for two (2) main cover conduits. Each
cover conduit consists of the following pipes. See chart
below.
These cover conduits are inserted into the pockets
sealed to the cover. The conduits are used to tighten
and secure the cover.
3. After assembling the cover conduits, locate the cover
and unfold it on a clean, smooth surface near the
frame.
NOTE: When handling the cover and setting it in
position, do not pull on the end straps. They will pull out
of the cover. Unfold the cover with the inside surface
facing up.
1˝
2. Connect these pipes by inserting the swaged ends
of the pipes into the plain ends until each conduit is
assembled. Secure each pipe joint with a Tek screw
and wrap the joint with duct tape.
Cover Conduit Lengths
Length Pipes
10' (1) 75'' & (1) 49.5''
20' (3) 75'' & (1) 25.5''
30' (4) 75'' & (1) 73.5''

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COMMERCIAL CANOPIES
Revision date: 06.22.10
11. At the ends, thread the straps into the ratchets and
slightly tighten. Do not tighten completely at this time.
NOTE: It may be necessary to remove excess strap if it
binds up in the ratchet.
Cover Conduits
Cover
Ends with
Strapping
4. Locate the cover ends with strapping and align cover
with the front and back of the shelter.
5. Insert the cover conduits into the pockets of the cover.
10. At the ends, locate the black straps. Using the straps
as guides, fasten ratchets to the outside of the end
rafter legs using a Tek screw for each ratchet.
NOTE: Allow a few inches to remain between the end
of the cover and the ratchet.
Ropes
12. Place the D-ring straps on the ground along one side
of the shelter next to the rafter where they will be
attached. Place the plain straps and ratchets on the
opposite side of the shelter at the same rafters as the
D-ring straps.
NOTE: Shelter shown above may di󰀨er in length from
the actual model.
6. To pull the cover over the frame, attach ropes to both
ends of the cover conduit. Wrap the rope around the
conduit a few times to prevent it from slipping o󰀨.
NOTE: Depending on the length of the cover it may
be necessary to attach additional ropes to the cover
conduit between the end ropes by cutting a small
opening in the cover pocket and tying the rope around
the conduit. DO NOT cut through the cover. Cut
through the conduit pocket only.
7. With all ropes attached to the cover conduit, lift the
conduit and carry the cover toward the base of the
frame.
8. Toss the ropes over the frame and pull the cover into
position. One person is required at each rope.
9. Center the cover end-to-end and side-to-side.
NOTE: Diagram shown without optional side or end panels.
INSTALL COVER (CONTINUED)
NOTE: Diagram above is an example of the 20' shelter.

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12 Revision date: 06.22.10
13. On the side of the shelter where the D-ring straps are
located, lift the main cover skirt (if present) and cut a
slit through the main cover pocket in line with the rafter
or rafters.
14. Thread the D-ring strap through the slit in the cover
pocket, wrap it around the cover conduit, and attach
the strap assembly to the rafter.
NOTE: Verify that the cover is centered side-to-side
before attaching the D-ring straps. If optional side
panels were attached, install the Tek screw through the
panel.
15. Repeat the steps for the remaining D-ring straps.
NOTE: D-ring straps are attached to one side of the
shelter. Ratchets are attached directly across from the
D-ring straps on the same rafter assembly.
16. Move to the other side of the shelter and attach the
ratchets to the rafters. Use the cover conduit and strap
as guides to attach the ratchets to the rafters at the
proper height. Fasten ratchets to the outside of these
rafters using Tek screws.
17. As previously described, make a slit in the cover
conduit pocket and insert a 3' section of plain strap
through the slit and around the cover conduit.
INSTALL COVER (CONTINUED)
18. Thread the strap ends into a ratchet and slightly
tighten.
NOTE: It may be necessary to remove excess strap if it
binds up in the ratchet.
19. Repeat the steps for the remaining ratchet or ratchets.
20. Using additional help (if needed) tighten the main cover
beginning with the ratchet or ratchets along the side of
the shelter frame.
21. After the side ratchets are tightened, return to the end
ratchets and tighten.
NOTE: Loosen the ratchets if needed to remove
excess strap and tighten. If the main cover is not
centered as desired, the D-rings straps can be
repositioned (higher or lower) as needed and the main
cover retightened.
22. Fold the skirt of main cover down and over the ratchets
and D-ring straps to complete the installation of the
main cover.
NOTE: Depending on the shelter, some main covers
may not include a cover skirt.

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COMMERCIAL CANOPIES
Revision date: 06.22.10
SHELTER CARE AND MAINTENANCE
Proper care and maintenance of your shelter is important.
Check the following items periodically to properly maintain
your shelter:
• Regularly check the main cover and panels (if
equipped) to see that these remain tight and in proper
repair.
• Check connections and all fasteners to verify that they
remain tight.
• Do not climb or stand on the shelter at anytime.
• Remove debris and objects that may accumulate on
the shelter. Use tools that will not damage the cover
when removing debris.
• Remove snow to prevent excess accumulation. Use
tools that will not damage the cover when removing
snow.
• Check the contents of the shelter to verify that
nothing is touching the cover or the side panels that
could cause damage.
• Check the anchoring system to ensure that all
components are tight and in good repair.
• If the shelter is moved, inspect all parts and
connections before reassembling.
• For replacement or missing parts, call 1-800-245-9881
for assistance.
NOTE: With the exception of Truss Arch buildings,
FarmTek® shelters and greenhouses do not have any
tested loading criteria.
Space below is reserved for customer notes.

COMMERCIAL CANOPIES
14 Revision date: 06.22.10
QUICK START GUIDE
10' Wide Commercial Canopies
Height
9'-7 9/16
"
6'-5"
Endwall
Height
10'-5 3/4" Width
Grid Represents 12" Squares
FRONT
1010CC (10' x 10')
1020CC (10' x 20')
1030CC (10' x 30')

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COMMERCIAL CANOPIES
Revision date: 06.22.10
FRONT PROFILE
QH1061
1" Ratchet
End Rafters: 102193
Mid Rafters: 102194
End Rafters: 102193
Mid Rafters: 102194
End Rafters: 102193
Mid Rafters: 102194
166P068
1.66" pipe: 68" 166P068
1.66" pipe: 68"
166P077
1.66" pipe: 77"
166P077
1.66" pipe: 77"

COMMERCIAL CANOPIES
16 Revision date: 06.22.10
SIDE PROFILE - 1010CC
166P058
1.66" pipe: 58"
Length10'-0"
5'-0" Rafter
Spacing
R
Ratchets secured to rafters indicated with R

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COMMERCIAL CANOPIES
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SIDE PROFILE - 1020CC
166P058
1.66" pipe: 58"
Rafter
Spacing
5'-0"
20'-0" Length
RR
Ratchets secured to rafters indicated with R

COMMERCIAL CANOPIES
18 Revision date: 06.22.10
SIDE PROFILE - 1030CC
166P058
1.66" pipe: 58"
Rafter
Spacing
5'-0"
30'-0" Length
RRR
Ratchets secured to rafters indicated with R

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COMMERCIAL CANOPIES
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End Rafter-Purlin
Connection
View 1
Mid Rafter-Purlin
Connection
View 2
CONNECTIONS AND DETAILS
102194
4-Way Connector
Rafter
Purlin
QH1061
1" Ratchet
View 1
End Rafter-Purlin
Connection
View 2
Mid Rafter-Purlin
Connection
102193
3-Way Connector
Purlin
Rafter
QH1061
1" Ratchet