FarmTek Chick-Inn Series User manual
1
POLY BUILDINGS
Revision date: 03.15.12
STK# DIMENSIONS
103739 26’ W x 24’ L
103740 26’ W x 36’ L
103741 26’ W x 48’ L
Chick-Inn
26' Wide
Photo may show a dierent but similar model.
©2012 FarmTek®
All Rights Reserved. Reproduction
is prohibited without permission.
POLY BUILDINGS
2Revision date: 03.15.12
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this FarmTek® shelter. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read
these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the MUST
READ document included with the shipment.
WARNING: The anchor assembly is an integral part of
the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure
to perform as designed. Failing to anchor the shelter
properly will void the manufacturer’s warranty and may
cause serious injury and damage.
LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
• Never erect the structure under power lines.
• Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.
• Location should be away from structures that could
cause snow to drift on or around the shelter.
• Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.
SITE
After choosing a location, proper preparation of the site is
essential. Following the information below helps to ensure
the integrity of the structure.
• A level site is required. The site must be level to
properly and safely erect and anchor the structure.
• For sites that are not concrete or gravel, placing wood
blocks, treated lumber or other suitable supports under
each rafter leg helps prevent the pipes from sinking or
working into the site. Does not apply to shelters with
ground posts.
•
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.
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POLY BUILDINGS
Revision date: 03.15.12
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection the owner
is entitled.
Steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.
3. Gather the tools, bracing, ladders, lifts, and
assistance needed to assemble the shelter.
4. Check the weather before you install the roof (main)
cover and any end panels (if equipped). Do not install
covers or panels on a windy or stormy day.
5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
6. Lay out the site (if this has not been completed). This
may not apply to smaller shelters such as awnings that
are attached to buildings.
7. Assemble the frame components in the order they are
presented in these instructions.
8. Assemble the frame including the struts (if equipped).
9. Consult the MUST READ document and properly
anchor the assembled frame.
10. Install, tighten, and secure the main cover and panels
(if equipped). This applies to fabric covers that stretch
over the frame assembly. Your shelter may include roof
panels, end or side panels or both.
11. Read the care and maintenance information at the end
of these instructions.
12. Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.
These words and phrases are common to most
shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
begin to assemble your shelter.
• Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.
• Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
during the assembly of the rafters. Some shelters do
not use couplers.
• Foot or Rafter Foot: The part attached to and found
at the base of the rafter or leg of the shelter.
Depending on the shelter, the foot is an optional
Some use 1-way connectors; others use ground posts.
• Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.
• On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
• Purlin: The pipe assembly that runs perpendicular to
the rafters or framework that supports the main cover.
Purlins are found on the sides and roof areas of the
assembled frame, are evenly spaced, and typically run
from the front to the back of the shelter.
• Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.
• Strut: A strut is usually a length of pipe with two
shelter frame. A strut is typically secured to the frame
work by special brackets and bolts.
• Swaged End or Swaged Pipe: The term “swaged”
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes.
• Tek screw: A self-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.
POLY BUILDINGS
4Revision date: 03.15.12
REQUIRED TOOLS
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Marker to mark locations on the pipes
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Metal-cutting tool for pipe
• Wrenches or ratchet and socket set (recommended)
• Hammers and gloves
• Adjustable pliers
• Plumb Line
• Utility knife, scissors (or similar cutting tool)
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter
QUICK START GUIDE
For a quick overview of the shelter and its components,
consult the Quick Start diagrams at the back of these
instructions.
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
Service.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners or
washers.
SQUARE THE SITE
1. Identify a corner where a building rafter will be
positioned, drive in a stake, and string a line the exact
width of the building and stake in place.
2. String a line at least as long as the building from the
NOTE:
angle, or the 3-4-5 rule can be used. Refer to diagram.
Using multiples of 3-4-5 such as 6-8-10 or 12-16-20
3. After squaring the position of the building and placing
a stake at all corners, string a line between the stakes
to mark the base of the building.
ATTENTION: The use of the above method depends
on the shelter design and shelter length. Squaring
the site helps position the frame during assembly for
shelters exceeding 10' in length.
LAY OUT THE BUILDING SITE
After the site is prepared, identify the location of the shelter
corners helps to square the frame after it is assembled.
Taking these steps before assembling the shelter saves
time and ensures that the structure is positioned as
desired. The following procedure is a suggested method. Its
use depends on the size of the shelter, shelter application,
the footings, and the method used to anchor the shelter
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POLY BUILDINGS
Revision date: 03.15.12
The following graphics and photos will help you identify
Swaged
Plain
Swaged and Plain Rafter Sections
FA4482B
Tek Screw
QH1061
Ratchet
FAMF03B
Fender Washer
FA2071
Eyebolt
QH1330
Angled Bracket
100441
Nut Setter
CC6212 & CC6214
Fabric Clips
QH1400 and QH1404
Band Clamp
104074
Square-to-Round
Tube Connect
Bracket
103395
Spin Handle 103396
Universal Joint
QH1308
Strut 7'
102547
Cross Connector
102570
Aluminum
Channel
10015108
Tee Fitting
102857
End Clamp
102921
Neobonded
Washer
Plain End Panel Zippered End Panel*
103496
Gearbox
103544
Mounting
Plate
102717
Double Drive
POLY BUILDINGS
6Revision date: 03.15.12
Chick-Inn
NOTE:
OVERVIEW
This section describes assembling your Chick-Inn. See
illustration below to identify main parts of the assembly.
1. Locate the required parts for each assembly procedure.
2. Assemble the rafters and the frame.
3. Square and anchor the frame.
4. Install the end panels and doors.
5. Install the main cover and side roll-up assemblies.
End Rafter
Inside Rafter
Purlins
Strut
Door Header
Base Rail
Strut
End Rafter
Base Rail
Base Rail
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POLY BUILDINGS
Revision date: 03.15.12
LAY OUT THE BUILDING SITE
After the site is prepared, identify the location of the shelter
corners to help square the frame after it is assembled.
Taking these steps before assembling the shelter saves
time and ensures that the structure is positioned as
desired. The following procedure is a suggested method.
Its use depends on the size of the shelter, shelter
application, the footings, and the method used to anchor
the shelter.
SQUARE THE SITE
1. Identify a corner where a building rafter will be
positioned, drive in a stake, and string a line the exact
width of the building and stake in place. (Width of the
rafter is measured from center-to-center of the rafter
legs.)
2. String a line at least as long as the building from the
NOTE:
angle, or the 3-4-5 rule can be used. Refer to diagram.
Using multiples of 3-4-5 such as 6-8-10 or 12-16-20
3. After squaring the position of the building and placing
a stake at all corners, string a line between the stakes
to mark the base of the building.
4. Next, paint or mark a line on the ground using the
strings between the stakes as guides.
NOTE: If a baseboard
is used, drill holes
through the board at
evenly-spaced intervals
along the length of
the board. Drive a rod
through each hole and
into the site to prevent
the boards from shifting
and to maintain the
on-center width of the
building.
Actual rafter is not shown.
Baseboard
Rod or Ground
Stake
NOTE: Setting customer-supplied baseboards on the
site in the correct positions is another way to prepare
for the frame assembly.
The baseboards can be "pinned" in place using rods
driven into the site through evenly-spaced holes drilled
in the baseboard. This prevents the baseboards from
shifting during assembly.
For concrete applications (not shown), secure the
customer-supplied baseboard to the concrete using the
appropriate fasteners purchased locally.
Building width is measured on-center.
5. After marking the outline of the building, continue with
the rafter assembly instructions.
POLY BUILDINGS
8Revision date: 03.15.12
ASSEMBLING THE RAFTERS
NOTE: Assistance is required to assemble the rafters.
Gather the parts:
• Rafter pipe (#26R1901)
• Rafter pipe (#26R1902)
• Purlin end clamps (#102857)
• Band clamps (#QH1404)
• Tek screws
• Magnetic nut setter (3/8'' x 2-9/16")
Rafter Assembly Procedure
four (4) swaged sections, one (1) plain section.
1.
assembly.
2. Slide the swaged portion of each rafter pipe into the
plain end of the pipe as shown.
(#26R1901)
(#26R1902) END RAFTER ASSEMBLY
In addition to the steps in the previous procedure, complete
the following steps for the two end rafters only.
1.
surface.
2. Slide six (6) end clamps and two (2) band clamps onto
the rafter in the locations noted below. (Do not secure
the clamps to the rafter at this time. These clamps are
repositioned during the frame assembly when the
purlins are added.)
View of the end rafter and clamps as shown is from the
outside when the frame is assembled.
NOTE: Position all clamps as shown. Use a piece of
duct tape to keep the clamps from sliding when the
rafter is set in place if desired.
3. With the main rafter pipes seated at each joint and the
using a single self-tapping Tek screw. Position Tek
screw approximately 1'' from pipe joint.
ATTENTION: Install the screws so they will not touch
the cover once it is installed. This is typically on the
backside of the rafter, which will be the surface visible
from the inside of the shelter once the frame is
assembled.
Install the screw so that it secures the outer pipe to the
swaged end of the inside pipe at the joint.
4. Assemble all rafters as described and continue with the
additional steps to assemble the two end rafters.
Tek screw
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Revision date: 03.15.12
RAFTER ASSEMBLY (CONTINUED)
View below shows how to position all end clamps to
prepare for the frame assembly. Purlin pipe shown is
installed during the frame assembly procedure.
3.
4. Continue with the FRAME ASSEMBLY instructions that
follow.
Space below is reserved for customer notes.
Toward the inside
of the frame when
assembled.
#102857
End Rafter
Purlin
POLY BUILDINGS
10 Revision date: 03.15.12
FRAME ASSEMBLY
Gather the parts:
• All rafter assemblies
• Pipe 1.315'' x 75'' swaged and pipe 1.315'' x 73.5'' plain
• Band clamps (#QH1400) and cross connectors
(#102547)
• Struts (#QH1308) and Tek screws
Frame Assembly Procedure
1. Stand one end rafter. The end rafters include the end
clamps. Be sure to position the bolt side of end clamp
to the inside of the frame when setting the rafter in
position. See the diagram below.
NOTE: Purlin pipe shown in the above diagram is
installed during the frame assembly.
2. Check that the rafter is standing straight (plumb) and
brace it in place.
4. Install the upper two (2) cross connectors on the inside
rafter and insert a purlin pipe through each connector
and through the upper end clamps near the top of the
end rafter. See circles above.
5. Verify that both rafters are plumb and properly spaced
on-center and tighten the upper clamps.
CAUTION: To prevent cover damage, the ends of the
purlins should extend no more than ½'' past the end
clamp. See diagram that follows Step 1. Do not allow
purlin to extend beyond the edge of the end rafter.
3. Using the on-center, rafter-to-rafter spacing, set an
inside rafter in position. (Additional assistants are
required to hold the inside rafter in position.) See chart
below for correct rafter spacing.
1/2''
Toward the inside
of the frame when
assembled.
8"
6. Move to the lower clamp positions and repeat Step 4
to install the purlin pipes in those locations. See the
diagram above.
7. Slide a band clamp (#QH1400) on each of the two
bottom purlins between the second and third rafters.
Position the head of each band clamp bolts toward the
outside of the shelter.
Band Clamp
End Rafter
Purlin
center-to-center
Lower clamp position
(Step 6)
Upper clamp
position
11
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Revision date: 03.15.12
8. Move to the lower end of the rafters, verify that the
tighten the lower clamps and connectors.
FRAME ASSEMBLY (CONTINUED)
9. Install the remaining two (2) cross connectors and
purlins. Verify that the rafter spacing is on-center for the
shelter and tighten the connectors. See circles below.
10. Continue adding rafters and purlins until the frame is
nearly complete.
NOTE: Remember to add band clamps to the lower
purlins between the second and third rafter at the
remaining end of the frame for the installation of the
11.
end rafter to complete the assembly.
NOTE: To prevent cover damage, DO NOT allow the
purlin to extend beyond the end rafter.
If the last end rafter is plumb and the purlin run extends
beyond the end of the rafter, cut the last section of
purlin pipe to the required length.
Typically purlin pipes do not require cutting. Verify that
the nished purlin run has the correct plain pipe before
cutting any pipe. Consult the Side Prole diagrams in
the Quick Start section for pipe identication.
CAUTION: To prevent cover damage, the ends of the
purlins should extend no more than ½'' past the end
clamp. Position the bolt side of the end clamps to the
inside of the shelter as shown.
6"-8"
Strut Installation Procedure
1. After the rafter assembly is complete, verify that the
band clamps are in the proper location. See diagram
below.
Positions of band clamps depend on the rafter spacing and
Inside of
shelter
1/2''
End Rafter
Purlin
End Rafter
First Inside Rafter
Band Clamp
Lower Purlin
center-to-center
POLY BUILDINGS
12 Revision date: 03.15.12
NOTE: Verify that the bolt heads are to the outside of
the shelter and tighten the nuts.
3. Install the remaining struts and tighten all band clamp
bolts.
4. Secure each band clamp to the purlin and rafter using
a Tek screw for each connection.
5. Return to each purlin joint and secure using a Tek
screw.
6. Return to the end rafter opposite the end where the
steel roll-up door will be located and slide a Tee Fitting
(#10015108) on each rafter leg as shown.
FRAME ASSEMBLY (CONTINUED)
SQUARE THE ASSEMBLED FRAME
Gather the parts: Measuring tape and Tek screws
Complete these steps:
1. Square the frame by measuring diagonally corner-
to-corner and align all rafters as shown in the next
diagram.
2. Verify that the width of each rafter is 26' center-to-
center. The frame is square when the two diagonal
measurements are the same. See previous diagram.
3. Continue by anchoring the frame.
ANCHOR THE FRAME
Once the frame is anchored properly, continue with these
instructions.
WARNING: Securing the rafter mounting feet (if
equipped) to baseboards set on the site is not a
substitute for properly anchoring the shelter. You must
anchor the shelter as described in the MUST READ
document.
FAILING TO PROPERLY ANCHOR THE SHELTER
WILL RESULT IN DAMAGE TO THE SHELTER AND
MAY CAUSE PERSONAL INJURY.
READ THE MUST READ DOCUMENT TO PROPERLY
ANCHOR THE SHELTER.
Example below shows an auger style earth anchor and
turnbuckle attached to a similar frame.
2. Remove the bolts and attach a strut between the band
clamp on the purlin and the band clamp on the end
rafter. Position the strut so that it forms a triangle as
shown below.
Strut
Band Clamp
#QH1404
Strut
#QH1308
Band Clamp
#QH1400
NOTE: Position anchors on the inside of the shelter. Frame
After anchoring the frame, check the frame for rough edges
as described in the following procedure.
FRAME TOP VIEW
NOTE: Do not tighten the screws in the tee at this time.
7. Continue by squaring the frame.
Rafter Leg
Tee Fitting
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POLY BUILDINGS
Revision date: 03.15.12
FINAL FRAME CHECK
1. Return to the frame connections and verify that all bolts
are tight.
2. Verify that each purlin splice is secured with a Tek
screw.
3. Verify that each purlin is secured to the end clamp and
cross connector and that each cross connector and
end clamp is secured to the rafter. See diagram below.
4. Inspect the frame for sharp areas that could damage
duct tape to protect the cover.
5. Verify that all bolts are positioned with the heads to the
outside of the frame. Tape the bolts and rafter joints
before installing the cover.
6. Continue by installing the main cover.
Cross Connector
to Rafter Tek
Screw
Purlin to Cross
Connector Tek
Screw
Rafter
Purlin
ATTENTION: Rafter
from the actual
rafter. Steps to
secure the purlin to
the connector and
the connector to the
rafter are the same.
Position the Tek
screws so they will
not touch the cover
once it is installed.
Space below is reserved for customer notes.
POLY BUILDINGS
14 Revision date: 03.15.12
BACK END WALL FRAMING ASSEMBLY
The back end wall includes an end panel with a zippered
fabric roll-up door, vertical framing, and a base rail attached
between the end rafter legs at ground level. The back wall
is on the opposite end of the shelter as the steel roll-up
door.
Complete these steps to assemble the back end wall
framing.
Required parts:
• Vertical conduit and base rail pipes (#190S099) and
(#190S030)
• Tek screws (#FA4482B)
ATTENTION: Refer to the End Framing-Back diagram
in the Quick Start Guide or an overview of the end wall
framing.
1. Assemble a vertical conduit by sliding the swaged
end of a (#190S099) 99" pipe into the plain end of a
(1900S30) 30" pipe. Secure the pipe joint using a Tek
screw.
NOTE: Assemble but do not install the base rail and
vertical conduits at this time.
2. Wrap two layers of duct tape over the pipe joint and Tek
screw head.
3. Two (2) vertical conduits are required. Assemble the
remaining vertical conduit following the previous steps.
4. Assemble the base rail by using three (3) (#190S099)
99" pipes and one (1) (#190S030) 30" pipe. Slide
the swaged end of one 99" pipe into the plain end of
another to connect the 99" pipes.
NOTE: The 30" pipe must be cut to complete the base
rail. Assure the rafter leg center-to-center width is 26'.
5. Cut the 30" pipe as needed and verify that the conduit
Do not secure the pipe joints of the
base rail at this time.
BACK END WALL PANEL INSTALLATION
The back end frame vertical conduits slide into vertical
pockets sewn in the back wall panel. The base rail slides
into a pocket in the bottom of the back wall panel.
Complete the following steps to install the back wall panel.
Required parts:
• Assembled vertical conduits
• Assembled base conduit
• Zippered end panel (#QE103739WZ2)
• Angled brackets (#QH1330)
•
• Fabric clips for 1.90" pipe (#CC6214): Use half.
• Tek screws (#FA4482B)
• Scissors or utility knife
ATTENTION: Refer to the End Framing-Back diagram in
the Quick Start Guide for an overview of the back end wall
framing.
1. Locate the zippered end panel and unfold it at the back
end rafter with the inside pockets facing up.
2. Center the zippered door with the center of the end
wall.
3.
the assembled base conduit.
4. Place and center the assembled base conduit on the
with the two vertical pockets of the end panel.
5. With the conduit on the outside of the pocket, cut the
pocket material in line with the vertical pockets as
once it is installed in the panel pocket.
26'
Cut (#190S030)
Base Rail
Vertical Conduit
Base Rail
Pocket
Vertical
Conduit
Pocket
Base Rail
Tee Fitting
NOTE: The diagram above shows the base conduit
installed. This step follows later in these instructions.
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Revision date: 03.15.12
NOTE: Do not slide the base conduit through the
pocket in the bottom of the zippered door. Diagram not
to scale.
8. Continue sliding the base conduit through the panel
pocket until it is centered as needed.
NOTE: The pipe joints in the conduit must be secured
using Tek screws. Two layers of duct tape must be
wrapped over each pipe joint and Tek screw head.
Determine which pipe joints can be secured before
inserting the conduit into the pocket and which pipe
joints can be secured as the conduit is being slid into
the pocket. Secure the joints as instructed.
place and the conduit pipe joints are secured and
taped, pull the base conduit and end cover to the end
rafter.
9.
this was not completed as instructed earlier.)
6.
into the end panel pocket until the end is visible in the
7.
conduit through the pocket until the end reaches the
11. Insert a vertical conduit into a vertical pocket until the
12.
to secure the vertical conduit in the tee tting.
NOTE: Do not tighten the screw that secures the tee
conduit must be free to turn on the base conduit when
the panel is pulled up and into position.
13. Repeat the previous steps to install the remaining
vertical conduit.
NOTE: If the upper end of each vertical conduit does
not extend from the top of the vertical pocket, trim the
pocket to expose the conduit. Trim the pocket material
only; do not cut the end panel material.
14. With assistance, lift each end of a vertical conduit and
push it up until it aligns with the end rafter. If desired,
secure a rope to the upper end of each vertical conduit,
throw the end of each rope over the end rafter, and pull
the panel up and into position.
ATTENTION: Do not attempt to lift the panel into
position on a windy or stormy day. Injury or damage or
both may result.
Purlin
Set
Screw
Base
Conduit
Tee Fitting
End
Rafter
End Panel
Tee Fitting
Door Panel
Zipper
Base Conduit
Vertical Conduit
BACK END WALL PANEL INSTALLATION (CONTINUED)
10.
Upper Edge of End Panel
Vertical Conduit
Conduit
Pocket
Base Conduit
Tee Fitting
Door Panel
Pocket
POLY BUILDINGS
16 Revision date: 03.15.12
15.
the free ends of the end panel over and around the end
rafter.
16. With assistance, adjust the end panel until the vertical
conduit pockets and the vertical conduits are plumb
and directly under the end rafter.
17. Attach the upper ends of the vertical conduits to the
rafter using angle brackets (#QH1330) and Tek screws.
NOTE: Refer to the End Framing - Back drawing in
the Quick Start Guide. To prevent damage, zippers
should not have excess tension on them. Do not stretch
the panel door too tight.
18. Adjust the position of the lower ends of the vertical
conduits to align with the vertical pockets in the end
to secure the conduits.
19. From inside the shelter, pull the end panel material
snug over the top of the end rafter.
NOTE: Pull the end panel material tight enough that
it does not sag, but not so tight that the roll-up door is
pulled out of square.
20. Secure the end panel to the end rafter using half the
#CC6214 fabric clips.
BACK END WALL PANEL INSTALLATION (CONTINUED) 21. Space the fabric clips at 24'' intervals as you work
down the rafter from the top evenly side-to-side. Secure
each fabric clip with a Tek screw.
NOTE: Install the fabric clips on the side of the rafter so
the Tek screws do not touch the main cover when it is
installed.
22. Test the zippers in the roll-up door. Loosen the fabric
clips and adjust the material if needed. Re-install Tek
screws in the fabric clips.
23. When the end panel material is secured to the rafter,
trim the excess material from the inside edge of the
24. Continue with Attach Roll-up Crank Assembly
instructions.
#QH1330
End panel not shown in drawing for clarity.
View is from inside the shelter.
17
POLY BUILDINGS
Revision date: 03.15.12
ATTACH ROLL-UP CRANK ASSEMBLY
A hand crank is used to raise and lower the zippered fabric
roll-up door of the end panel. Install the roll-up components
following the procedures below.
NOTE: Assure the door rolls inward so rain water does not
collect inside the door when rolled up.
Required parts:
• Universal joint (#103396)
• Crank handle (#103395)
• Swaged pipe (#131S075)
• Plain pipe (#131P0735)
• Fabric Clips (#CC6212): Quantity—5
• Tek screws (#FA4482B)
1. Select a (#131P0735) 73.5" plain pipe and a
(#131S075) 75" swaged pipe.
2. Assemble a crank extension by sliding the swaged end
of a 75" pipe into the plain end of a 73.5" pipe. Secure
the pipe joint using a Tek screw.
3. Slide the crank handle (#103395) into one end of the
extension and the universal joint (#103396) into the
other end. Use a Tek screw to secure each component
to the crank extension.
7. Secure the conduit to the roll-up door using fabric clips
(CC6212) and Tek screws. Evenly space the fabric
clips as shown. Diagram shows a similar door. Actual
8. Attach the universal joint to the exposed end of the roll-
up conduit using a Tek screw.
Fabric Clips
and Tek Screws
Crank Handle
Universal Joint
4. Assemble a roll-up door conduit by sliding the swaged
end of a 75" pipe into the plain end of a 73.5" pipe.
Secure the pipe joint using a Tek screw.
5. Wrap two layers of duct tape over the pipe joint and Tek
screw head.
6. Insert the roll-up door conduit into the pocket in the
bottom of the door. Leave 3-4" of conduit extend out of
the pocket where you want to attach the roll-up crank.
NOTE: If the roll-up door conduit is too long and
extends past the door pocket on both ends, cut the
conduit as required so it is 3-4" longer than the door
width. Remove any burrs from the cut end.
Roll-up Conduit
Universal
Joint
9. Test the roll-up door assembly and make any
adjustments needed.
10. Continue with Front End Framing Assembly
instructions.
POLY BUILDINGS
18 Revision date: 03.15.12
ASSEMBLING THE END FRAME KIT COMPONENTS
Consult the end wall diagrams in the Quick Start section of
these instructions before you begin.
ATTENTION: Assistance is required to assemble the end
wall. Lifts designed to reach the top of the end rafter are
if you are not familiar with the construction of similar frame
structures.
Install the Ground Posts for Door Jambs
The following steps describe one way to set the ground
posts for the door jambs.
1. At ground level, measure between the legs of the end
rafter to locate the center of the end wall. Use a plumb
line to identify the center of the overhead rafter and
mark that location on the ground as well.
NOTE: Marking the center of the end wall allows multiple measurements to be made as needed.
2. Using the dimensions on the End Wall Frame diagrams, locate the positions of the vertical door frame members for
the door. The width of the door determines the frame dimensions for the door opening. Consult the documentation
sent with the door for the correct spacing of the door frame verticals.
3. Dig a 12" diameter hole at the locations found in previous step to a depth that is below the geographic frost line.
4. Add concrete to the hole. Concrete should remain 1" to 2" below ground level so that it does not interfere with
construction and installation of other end wall components.
5. Determine the required width of the door and insert one 1.75" x 1.75" square tube (104075) into the concrete
approximately 8". See diagram below. Repeat the step and verify that the tubes are plumb and the correct distance
apart.
Concrete
*1.75" x 1.75" square
tube (104075): Half in
the concrete and half
exposed.
Ground Level
Section of the assembled
End Wall Frame.
*Not shown to scale.
Ground Level
10'
9'
Dimensions are inside-to-inside.
19
POLY BUILDINGS
Revision date: 03.15.12
Assemble the End Frame
After the ground posts are set, assemble the remainder of
the end frame.*
• Angled Bracket (#QH1330)
• Carriage bolts and nuts and Tek screws (#FA4482B)
• QH1404 band clamps and 104074 brackets
• 2" x 2" square tube (105328) and 104075 inserts
*Refer to the End Wall diagrams for door framing and
connecting hardware. Diagrams shown are specic to an
10' x 9' overhead door.
Complete the following steps:
1. Using the dimensions on the End Frame diagrams (or
for the doors if equipped) and the 2" x 2" square tubing
(105328), related hardware, and connectors, assemble
the door frame of the end wall.
NOTE: Consult the End Frame diagram to properly
position and connect the brackets.
Diagram shows how to secure header to door jambs
using Tek screws and a QH1330 bracket at each end.
Splice the joints of the 2" x 2" tubes using a 104075
(1.75" x 1.75") square tube insert and Tek screws.
Ground Level
Door Jambs
Header
2" x 2" 1.75" x 1.75"
Insert
2" x 2"
Tek Screws
2. After the 2" x 2" door framing is installed, repeat the
steps to assemble the remaining end wall framing.
104074
Square-
to-Round
Bracket
FAH320B
Carriage Bolt
Drill 5/16"
Hole.
Diagram above shows bracket attached to the top of
door jamb.
The lower end of each 2" x 2" door jamb slides over
each 1.75" x 1.75" ground post set in concrete. Secure
the connection by installing Tek screws on the back or
inside surface of the verticals.
To avoid damaging the end panel (if equipped) or
conicting with an overhead door installation (if
equipped) do not install Tek screws from the outside or
within the door opening.
QH1330
Bracket
Header
Tube
Overhead
Door
Extension
Door
Jamb
NOTE: Connect and cut tubes as needed to frame the
remainder of the end wall.
3. Secure each vertical to the base rail and the base
rail to the end rafter and door jambs using a QH1330
bracket. See End Framing—Front diagram.
4. After assembling the end wall, read the special note
about the door frame that follows before installing the
end panels.
Use door to set
the correct rough
dimensions. Header
is removed to install
door then reattached.
Cut from
an 8' tube
Use 1.5" x 1.5"
tube for door.
Cut from an 8' tube
QH1330
Bracket
Header and right door
jamb are loosened or
removed to install door.
POLY BUILDINGS
20 Revision date: 03.15.12
DOOR FRAME DIAGRAM: SPECIAL NOTE
ATTENTION: For the 10' x 9' overhead door, the upper brackets are mounted wider than the actual door frame. To
prepare for the door brackets, cut a 16" section of stock 2" x 2" door frame tubing and mount it to the outside of each
vertical door frame, using the supplied carriage bolts and nuts, in the locations shown in the diagram below. (Frame
Photo to the right shows an installed roll-up door
as seen from inside the shelter. Door mounting
brackets are attached to the door frame
extensions shown above.
Door Frame Extension cut from
2" x 2" square end frame tubing
and bolted to the 2" x 2" door
frame using carriage bolts.
10'
9'
Dimensions are inside-to-inside.
Consult the door instructions sent with the
door to attach the 2" x 2" x 16" extension
tube in the correct position.
This tube is
cut from the
remainder
of end wall
framing.
2" x 2" Header
16" Extension
Tube
Jamb
Drill 5/16" hole and
secure using the
FAH325B (5/16" x 5")
carriage bolt.
This manual suits for next models
3
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