Fasep FZ41/3S Guide

USE AND MAINTENANCE MANUAL
SPARE PARTS
COMPLIANCE WITH CE STANDARDS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
2 COLUMN
ELECTRO-MECHANICAL LIFT
FZ41/3S
FASEP 2000 srl
Via Faentina 96, Ronta - 50032 Borgo San Lorenzo (Fi) - Italy
Tel. [phone] - Fax [phone]
www.fasep.it - email : [e-mail]
Version 02/2019
UK

2 column
electro-mechanical lift
Mod. Z41/3S
3
Thank you for choosing a Eurolift lift manufactured by Zavagli Santi srl. It is
the result of years of experience in the industry and of a careful design aimed at
eliminating or minimising any risk of injury to the operator.
While designing and building the lift, all the provisions of the Machinery
Directive and subsequent amendments were complied with.
WARNING!
This booklet is an integral part of the product.
Read the warnings and instructions contained in this booklet very
carefully as they provide important information regarding safety, use and
maintenance.
Keep this booklet carefully for future reference.
The descriptions, illustrations and characteristics indicated are not
binding.
The manufacturer reserves the right to make changes whenever deemed
appropriate.
WARNING!
It is forbidden to overload the lift beyond the limits allowed.
The lift must be installed, assembled and commissioned by qualified and
professionally trained staff.
This device must be used only for the purpose for which it was designed.
The lift in question was made to be used to lift cars and light commercial
vehicles with four wheels and a maximum weight of 3500 Kg.
Any other use is to be considered improper and therefore forbidden.
The manufacturer declines all liability for any damage caused by failure to
comply with these instructions.

2 column
electro-mechanical lift
Mod. Z41/3S
4
TABLE OF CONTENT
TABLE OF CONTENT 4
COMPLIANCE WITH SAFETY REGULATIONS 5
SAFETY RECOMMENDATIONS 6
RESIDUAL RISKS AND PERSONAL PROTECTIVE EQUIPMENT 7
Risks due to suspended loads 7
Risks due to moving bodies 7
Risks due to the presence of electricity 7
Risks due to the presence of mineral oils 7
Risks due to the LACK OF information and training 7
Risks due to noise 7
Risks due to falls 7
DESCRIPTION 8
TECHNICAL FEATURES AND OVERALL DIMENSIONS 8
LIMITATIONS OF USE 9
TRANSPORTATION 10
UNPACKING 10
POSITIONING 11
CLEARANCE AREAS 12
COMMISSIONING 12
ASSEMBLY INSTRUCTIONS Z41/3S 13
ELECTRICAL CONNECTION 17
CONTROL UNIT 18
INSTRUCTIONS FOR USE 18
PROBLEMS/CAUSES/SOLUTIONS 19
NOISE 20
MAINTENANCE 20
Routine maintenance 20
Extraordinary maintenance (every 3 months) 21
GREASING (EVERY 3 MONTHS) 22
PUTTING ASIDE 22
SCRAPPING 22
SPARE PARTS 23
Tab.1 . Column 23
Tab.1 – Control column 25
Tab.3 – Trolley 27
Tab.4 – Arm 29
Tab.5 – Platform 30
WIRING DIAGRAM 31
WARNINGS 34
CE DECLARATION OF CONFORMITY (FAC-SIMILE) 35
PERIODICAL CHECK REPORT 36

2 column
electro-mechanical lift
Mod. Z41/3S
5
COMPLIANCE WITH SAFETY REGULATIONS
The 2 column electro-mechanical lift Z41/3S complies with the following
standards:
Directive 2006/42/EC (Machinery Safety)
Directive 2014/30/EU and relative amendments (Electromagnetic compatibility)
Directive 2014/35/EU and subsequent amendments (Low voltage)
For design and construction, the following standards and specifications were used:
UNI EN-ISO 12100: 2010- Safety of machinery - General principles for design -
Risk assessment and risk reduction.
UNI EN 1493: 2010 – Lifts for vehicles.
IEC EN 60204-1: 2006 + A1:2010 - Safety of machinery - Electrical equipment
of machines.
IEC EN 61000-6-1: 2007 – General rules - Immunity for residential, commercial
and light-industrial environments.
IEC EN 61000-6-3: 2012 – General rules - Emissions for residential, commercial
and light-industrial environments
THIS INSTRUCTION MANUAL IS DRAWN UP IN THE MANUFACTURER’S
LANGUAGE AND IN OTHER COMMUNITY LANGUAGES. IN CASE OF
DISPUTES, FOR LEGAL PURPOSES, THE ITALIAN LANGUAGE VERSION
IS EXCLUSIVELY APPLICABLE. THE MANUFACTURER DECLINES ALL
LIABILITY FOR DIRECT AND/OR INDIRECT DAMAGES CAUSED BY
SUBSTANDARD TRANSLATION OR BY INCORRECT INTERPRETATION
OF THE SAME TEXT.

2 column
electro-mechanical lift
Mod. Z41/3S
6
SAFETY RECOMMENDATIONS
The equipment can be used only by specifically trained, authorised personnel in
good health.
The operator must be authorised by the plant manager.
It must be installed by authorised and professionally qualified personnel, in full
compliance with the installation instructions provided below.
If the equipment is tampered with or modified in any way, without the permission of
the manufacturer, the latter shall not be held responsible for any damage resulting
from such operations and the warranty will be automatically void.
Removing or tampering with the safety devices is a breach of the European Safety
Standards.
The lift must not be operated by unauthorised persons.
It is forbidden to climb onto or stand on the support devices or on the vehicle.
The lift can be used in places sheltered from the wind and without the risk of
explosions or fire.
The lift must not be used to wash vehicles.
It is forbidden to sand or grind near the lift.
The lift must not be used for purposes other than those provided for in this manual.
To operate on the lift, use suitable clothing as required by the laws of the country
where the lift is used; do not wear things such as bracelets or similar and long hair
must be appropriately protected.
Do not use the lift if the room temperature is below
-10°C.
We recommend the use of original accessories.
Our lifts are designed for ZAVAGLI SANTI srl accessories.
Check that, while lifting and lowering the equipment, no dangerous situations are
created for people or property
Place the main switch on zero and lock it in case of an emergency intervention or
maintenance operation.
Place the main switch on zero when performing operations on the raised vehicle.
Make sure that the disassembly of parts of the vehicle does not alter the load
distribution beyond the acceptable limits provided for.
Make sure that the vehicle is stable on the support devices as soon as the lifting
manoeuvre begins.
Stop the lift immediately if any irregular movements are detected and request the
intervention of the authorised service centre.
Interventions on the electrical system, even if minor, require the intervention of
professionally qualified personnel.

2 column
electro-mechanical lift
Mod. Z41/3S
7
RESIDUAL RISKS AND PERSONAL PROTECTIVE EQUIPMENT
Although the machine has been built in accordance with the current safety
regulations, there are some residual risks that cannot be eliminated since they
are related to the machine's functionality.
RISKS DUE TO SUSPENDED LOADS:
It is necessary to identify the area affected by suspended loads indicated in this
manual, using horizontal signs. Appropriate transit prohibited signs must be
placed under the loads.
RISKS DUE TO MOVING BODIES:
It is necessary to identify the area affected by moving bodes, using appropriate
signs.
RISKS DUE TO THE PRESENCE OF ELECTRICITY:
The electrical system meets all the safety requirements provided for by law.
It is prohibited to access live parts and these parts have been indicated.
Only specialised and authorised personnel can perform repairs on the
components of the system.
RISKS DUE TO THE PRESENCE OF MINERAL OILS:
See the relative requirements in chapter “MAINTENANCE”.
RISKS DUE TO THE LACK OF INFORMATION AND TRAINING:
The signs required have been provided.
This manual has been provided to those who must install, adjust, use and repair
the machine, emphasising the obligation to consult it before each operation.
Unauthorised persons MUST NOT use the machine.
RISKS DUE TO NOISE:
Without prejudice to the noise-related fulfilments of the final work environment,
the noise produced by the machine does not require protective measures.
RISKS DUE TO FALLS:
It is strictly forbidden, and appropriately indicated by a sign, to access the
liftable parts.

2 column
electro-mechanical lift
Mod. Z41/3S
8
DESCRIPTION
Two column lift equipped with two arm trolleys driven by trapezoidal screws.
The movement between one screw and the other is transmitted by means of a
chain.
A metal cable has three functions: descent limit switch and safety device in
case the main nut is completely worn or the chain breaks.
The motor is protected from overloads and in case of overheating it stops; it is
also protected against accidental start-up when the electricity returns after a
power failure.
TECHNICAL FEATURES AND OVERALL DIMENSIONS
Z41/3S
Capacity:
2700 Kg
Power supply:
380/220 V
-
50Hz 3 phase
Power load:
2.2 KW
Weight:
650 Kg
Ascent & descent rate:
0,033 m/s
Fig. 1 – Layout dimensions

2 column
electro-mechanical lift
Mod. Z41/3S
9
LIMITATIONS OF USE
The lift is designed and built to lift cars.
Any use of the machine to lift other vehicles or objects of a different nature is to
be considered improper use.
Maximum and minimum dimensions of vehicles
Length
Height
Wi
d
th
Minimu
m dimensio
ns mm
2200
1050
1200
Maximum dimensions mm
6700
1900
1950
Any use of the machine to lift other vehicles or objects of a different nature is to be
considered improper and unreasonable; in particular it is strictly forbidden to:
- Lift people and animals
- Lift vehicles with people on boards
- Lift vehicles loaded with potentially dangerous material (explosives, corrosive
substances, flammable substances, etc...)
- Lift vehicles which are not placed on the supports
- Lift vehicles with accessories not provided by ZAVAGLI SANTI srl
- Also, inadequately trained and unauthorised personnel must not use the lift.
The machine has been designed and built to be used in indoor industrial
environments.
Conditions of use:
Room temperature 5° ÷ 40° C.
Humidity up to 90% for temp. 20° C.
The lift can be used only by appropriately trained and authorised personnel. For the
machine to be managed optimally and for the operations to be carried out efficiently,
it is necessary for the personnel to be properly trained to learn the information
required to achieve an operating mode in line with the manufacturer's instructions.
For any doubts regarding the use and maintenance of the machine, refer to the
instruction manual and, if necessary, the authorised service centres or the technical
assistance of ZAVAGLI SANTI srl.
WARNING! Any use of the machine other than that provided for and stated
by the manufacturer in the instruction manual is to be considered
improper use, therefore "ZAVAGLI SANTI srl" garage equipment shall not
be held responsible for any damage caused if the operator fails to comply
with the manufacturer's requirements.

2 column
electro-mechanical lift
Mod. Z41/3S
10
TRANSPORTATION
These lifts are shipped with nylon packing material fastened with sticky tape
and strapped onto wooden pallets.
The solidity of the machines and their shape ensure that they are transported
and stored safely and without damage to the machine.
The machine weighs about 680 Kg.
It is recommend to take care when performing these operations so as to avoid
damage and danger to objects, to the machine and to people.
UNPACKING
Once the product has been unpacked, make sure that the instruction manual is
present, that the material is complete and make sure that there are no visibly
damaged parts.
In case of doubt, do not use the machine and contact your authorised dealer.
Remove the components of the packaging and place them in appropriate
collection places which children and animals cannot access.

2 column
electro-mechanical lift
Mod. Z41/3S
11
POSITIONING
For proper installation, following these instructions very carefully:
1) The lift must be installed on a well-levelled floor, with a minimum consistency of
class R'bk 250 or above and a minimum thickness of 150 mm and made of
electro-welded mesh on which there must be no expansion joints or cuts that
interrupt the continuity of the reinforcement.
In the case of existing floors, where it is not possible to verify the above
characteristics with certainty, a suitable foundation must be made, with a surface
of at least 4.00 x 1.50 and a depth of 25 cm with double reinforcement.
WARNING! The lift transfers a maximum load of 2700 Kg to the floor for
each column.
2) The lift must be installed in a closed, sheltered place, high enough to raise the
vehicle on the lift to the maximum lifting height.
3) The work environment must be well lit, with a minimum intensity of 50 Lux,
measured at the ground and at the control position, but a place not subject to
dazzling or intense lights.
4) The connection to the electrical mains must be made according to the
instructions provided in the paragraph ELECTRICAL CONNECTION, and it must
be performed by professionally qualified personnel.
5) Do not lubricate the lift arms.
6) The distance of the columns from the walls or from any other fixed equipment
must be at least 70 cm.
7) The place where the lift will be installed must have the following characteristics:
- It must be well-ventilated
- It must be free from pollutants
- The noise level must be lower than the current regulatory requirements
- The workplace must not be exposed to dangerous movements due to other
machines in operation.
- It must not be used to store explosive, corrosive and/or toxic materials.

2 column
electro-mechanical lift
Mod. Z41/3S
12
CLEARANCE AREAS
The space required for correct use is indicated in Fig. 2.
Within the clearance area around the machine, it is necessary to take the
utmost care, both for people and for property, and there must be no obstacles,
both with and without a load.
Fig. 2 - Clearance areas layout
From the control position, the operator must be able to view the entire machine
and surrounding area to prevent unauthorised people and objects from entering
the area as this may result in dangerous situations.
COMMISSIONING
Before commissioning the machine, especially it is the first start-up or when it is
installed in a new workplace, it is necessary to bear in mind the following
technical warnings and suggestions regarding the various types of connections.
In particular:
- It is recommended not to connect the machine to the electrical system until it
has been completely assembled and checked according to the procedure
provided for.
- Make sure that there is enough space around the machine to ensure proper
use and that there are no persons other than the operator within this area.

2 column
electro-mechanical lift
Mod. Z41/3S
13
ASSEMBLY INSTRUCTIONS Z41/3S
After unpacking the various components, check that they are intact and that
they feature no anomalies and then follow the instructions for the assembly of
the components, using the illustrations as a reference.
Fig. 3 - Assembly instructions

2 column
electro-mechanical lift
Mod. Z41/3S
14
1) Place the platform (1) and the feet (6) in the desired positions.
2) Remove the covers (15) from the columns (2-3).
3) Check the distance of the trolley from the base (A); if it is not the same, turn
the pulley (B) manually until the distances are the same.
4) Engage the chain (18) with the pinions (19). Secure the columns using the
14 bolts (5) and the washers (7), inserting the feet protectors (4) as shown in
the figure.
WARNING! The chain must be tight.
Fig. 4 - Assembly instructions
5) Assemble the control cable (12).
The cable is in the column (3) and
it must follow the path shown in
Fig. 5 using the sheaves (11) to
change direction. To cross the
platform, tie it to the wire inside the
platform and pull it.
Finally, lock the cable (12) to the
clamp (10) situated in the column
(2) making sure that the micron
wheels (13) is at the centre of the
cam (14) that is positioned at the
top of the column (3) (Fig. 4).
Fig. 5 - Control cable assembly
Micro
A= CONTROL
B= DOWN
C= UP

2 column
electro-mechanical lift
Mod. Z41/3S
15
6) Secure the lift to the floor using 8 tie-rods M12x130 - 8.8 following these
instructions (Fig.3A):
Drill a hole using a drill bit corresponding to the diameter of the tie-rod for
at least 150 mm.
Clean the hole.
Drill a hole using a drill bit corresponding to the diameter of the tie-rod for
at least 150 mm. push the tie-rods in the hole using a hammer.
Tighten the tie-rods using a torque wrench, set to 7 Kg/m (if this value
cannot be achieved, it means that the hole is too big or the concrete is
not sufficiently consistent). In case of doubts about the floor or
concerning positioning on the supporting ground, contact your authorised
dealer's service centre. While securing the tie-rods, make sure that the
column remains in place and that it does not move while the tie-rod is
being tightened. It is necessary to check the efficiency of the tightening
after about 10 full load cycles. This check must be performed every 3
months.
Fig. 3A
7) Lubricate the screw with SAE 90 oil.
Using the dedicated pump, inject grease into the 2 grease nozzles located
on the 2 lower supports of the screw.
8) Connect to the electrical power supply as described in the paragraph
ELECTRICAL CONNECTION
9) Move the lift up and down to perform the checks required to correctly fill out
the installation report.
10) Replace the covers (15) and position the lids (8) securing them with the
dedicated screws. Position the ramps (9) inserting them in the dedicated
holes on the platform. Place the arms in the housings of the trolleys and
secure them using the relative pins.

2 column
electro-mechanical lift
Mod. Z41/3S
16
Fig 3b
12) Install the protections to the four arms of the lift as shown in
figure (3b)
The manufacturer shall not be held responsible for any damage resulting
from failure to comply with these instructions and the warranty will be
void.

2 column
electro-mechanical lift
Mod. Z41/3S
17
ELECTRICAL CONNECTION
The standard machine is designed to work with a three-phase 380V/50HZ
network voltage. If the network voltage present in the system is three-phase
220V/50Hz, a specific request must be made.
Before connecting to the network, check the voltage on the machine plate.
It is recommended not to connect the machine to the mains until it has been
positioned and fully assembled.
The user's electrical system must comply with standards IEC 64.8 (CENELEC
HD 384, IEC 364-4-41).
There must be an equipotential ground system and upstream of the machine
there must be an automatic differential circuit breaker of suitable characteristics
which must be coordinated with the ground system as required by standard IEC
64-8.
Fig. 6 - Electrical connection
The connection to the mains must be made as follows:
1. Open the panel..
2. Pass the power cable
through the cable gland.
3. Connect the cable
phases to the terminals
T, S, R (see fig. 6) and
the earth cable to the PE
equipotential terminal.
Check that the lift works
properly. If it does not start,
reverse the two phases of
the supply cable.
In the “wiring diagram” there
is a diagram of the electrical system inside the machine. The connection to the
mains must be made using a 4x1.5 mm 2 cable with plug according to the EEC
standards.
Perform an electrical continuity test after connecting it properly.
WARNING! Interventions on the electrical system, even if minor, require
the intervention of professionally qualified personnel.
WARNING! The power supply must be protected by means of a circuit
breaker; it is forbidden to connect the machine directly to a line network.

2 column
electro-mechanical lift
Mod. Z41/3S
18
CONTROL UNIT
Fig. 7 - Control unit
The control unit consists of:
IG - 3-position selector switch
with
UP/STOP/DOWN.
H1 - Light that indicates the
presence of electrical voltage.
P1 – Up button
P2 – Down button
PE – Emergency button
It is possible to disconnect the machine from the power supply by means of the
PE button at any time.
INSTRUCTIONS FOR USE
Before each use, it is necessary to pay attention to all the warnings indicated in
the paragraph SAFETY RECOMMENDATIONS. The lift in question must be
used by authorised personnel only. Remember that if it is used by people who
are not aware of the procedures specified in this manual, dangerous situations
may be created.
The operating cycle includes:
- Placing the vehicle on the lifting arms.
- Lifting the vehicle slightly off the ground.
- Checking that the vehicle is positioned correctly.
- Lifting the vehicle to the desired height.
- Lowering the vehicle.

2 column
electro-mechanical lift
Mod. Z41/3S
19
WARNING! Always work under the vehicle only after turning the main
switch to the "0" position and after locking it. If assistance is required,
contact an authorised centre and use original spare parts only. The spare
parts list is attached to this instruction booklet.
Before lowering the machine, make sure that there are no objects or
obstacles in the area under the vehicle.
PROBLEMS/CAUSES/SOLUTIONS
PROBLEMS
CA
USES
SOLUTI
O
NS
The lift does not start or
it stops.
- Obstacles that prevent the
arms from descending.
- Main nut worn.
- Thermal protection.
- Up and down limit switch.
- Control buttons.
- Three phases of the mains.
Request the inter
vention of a
technician.
- Control micro out of cam. Check that the micros are at
the centre of the cam (See
Fig.
4
).

2 column
electro-mechanical lift
Mod. Z41/3S
20
MAINTENANCE
The machine does not require particular maintenance operations.
The technical solutions, the materials used and the protective paint have been
designed to reduce maintenance work.
However, it is recommended to perform a set of operations which, divided between
Routine Maintenance and Extraordinary Maintenance, aim at ensuring the safety,
reliability and efficiency of the machine over time.
The operations described in this paragraph are the only ones that can
be performed by the operator or a person authorised by him/her.
The operations not included in this paragraph should be considered
extraordinary and must be carried out by qualified personnel.
To be performed daily at the end of the work shift:
- Clean the surface and bearing arms.
- Check the condition of the power cable and make sure there are no cuts or
scratches.
- Check the reliability of the protection devices of the electrical system used.
Cleaning and routine maintenance operations must be carried out by
authorised personnel in accordance with the instructions given.
All cleaning and maintenance operations must be performed with the
machine in the safest condition possible.
Each month perform the following checks:
1 - Transmission belts.
Press on one side of the belt to check if it bends 5 mm at most; if it bends more
than this,adjust the tension by moving the motor plate.
Check that it is not fraying, even slightly; if it is, replace it.
2 - Control cable.
Inspect the control cable, making sure that it is not breaking or corroded; if it is,
replace it.
3 - Position of the micro switches (Fig. 4).
The control micro switch must be at the centre of the cam;
a displacement within 3 mm of this position is due to settlements,
so the clamp must be adjusted to replace it in the exact position.

2 column
electro-mechanical lift
Mod. Z41/3S
21
4 - Nuts
Check that the space between the teeth
of the lead nut and the nut screw
is not more than 1,5 mm
. Perform this check with the
feeler gauge (Ref. A - Fig.8) that you will find
inside the electric control unit.
In the opposite case replace the load nut
making sure that the distance
between the two nuts
is 80-85 mm (Fig.8)
Every 3 months perform the following checks:
- Check the safety of the electrical system: insulation of cables, operation of the
differential protection device, continuity of protection conductor.
a. Check the locks of the various mechanical components.
GREASING (EVERY 3 MONTHS)
Lubricate the screw with SAE90 oil.
Using the dedicated pump, inject grease into the 2
grease nozzles located on the 2 lower supports of the
screw.
Using the dedicated pump, lubricate the screw inside
the column; to access it, simply unscrew the screws
that secure the hexagonal door on the side of each
cover.
For the correct operation of the machine, it is
good practice to check that the trolley slides
smoothly on the column. To keep this sliding
movement smooth, lubricate the column every 3
months for its ENTIRE length in correspondence
with the runners on the trolley, as indicated by
the dotted line of figure 7.