SCANCLIMBER SC500K User manual

INSTRUCTION MANUAL
SC500K SERIAL-NO:________
2006
SC500K
V33_03.2006
PERSONAL AND
GOODS LIFT
OY SCANINTER NOKIA LTD
• Turkkirata 26 • FI-33960 PIRKKALA, FINLAND •
• TEL. [phone] • FAX. [phone] •

The purpose of this instruction manual is to give orientation in the characteristics and
potential permitted uses of the lift.
The instruction manual contains important instructions for safe, proper and economical
operation of the lift. Application of the manual serves to avoid risks, to cut down imple-
mentation and shutdown costs and to increase the serviceable life of the lift.
The instruction manual shall always be available at the working site and shall not be
removed from the lift.

CONTENTS
1. LIFT SPECIFICATIONS ........................................................................................................... 1
1.1 GENERAL TECHNICAL DATA ...............................................................................................1
1.2 ELECTRICAL WIRING SYSTEM ................................................................................................1
1.3 SPECIFICATIONS FOR LIFT ASSEMBLIES AND ELEMENTS ....................................................2
2. LIFT DESCRIPTION ................................................................................................................. 4
2.1 MECHANICAL PART ..............................................................................................................4
2.2 ELECTRICAL WIRING SYSTEM ................................................................................................11
2.3 SAFETY DEVICES ....................................................................................................................14
2.4 ELECTRIC SAFETY DEVICES ...................................................................................................15
2.5 ANCHORING FORCES ..........................................................................................................15
2.6 TIGHTENING TORQUES FOR BOLTS AND NUTS ....................................................................16
2.7 INSTRUCTION AND WARNING DECALS ..............................................................................17
3 ERECTION ..............................................................................................................................21
4 VERIFICATION TESTS ON EACH MACHINE BEFORE FIRST USE .............................................29
5. INSTRUCTION FOR USE ......................................................................................................... 30
5.1 LIFT PREPARATION FOR OPERATION ...................................................................................30
5.2 ACTIVITIES RELATED TO STARTING THE LIFT ONCE IS READY TO WORK ............................30
5.3 END OF WORK ......................................................................................................................30
5.4 INSPECTION ..........................................................................................................................31
5.5 DOOR LOCKING SYSTEM .....................................................................................................32
5.6 SAFETY BRAKE TEST ................................................................................................................33
5.7 TROUBLESHOOTING CHECKLIST ...........................................................................................34
5.8 EMERGENCY PROCEDURES .................................................................................................35
6 TECHNICAL INSTR. FOR MAINTENANCE TECHNICIANS AND SERVICE PERSONNEL ......... 36
6.1 INSPECTION ...........................................................................................................................36
6.2 SERVICE INSTRUCTIONS ........................................................................................................37
6.3 LUBRICATION INSTRUCTIONS ...............................................................................................40
6.4 ADJUSTMENTS ........................................................................................................................45
6.5 CRITERIA FOR DAMAGE AND WEAR OF MAIN ELEMENTS OF THE LIFT ..............................50

INSTRUCTION MANUAL
SC500K
1
V33_03.2006
1.Lift specifications
1.1 General Technical Data
Lifting capacity 500 kg or 5 persons
Lifting speed 0,60 m/s
Maximum lifting height max 52 m
Max. mast height above the last anchoring 5 m
Max. distance between anchorings 12 m
Mast section weight 134 kg
Temperature range - 25°: +45°
Noise level max. 80 dB arround
Permissible load of the car
and the landing treshold Fv = 7,0 kN
Max. allowable wind speed 12,5 m/s - during erection
and dismantling
20 m/s - in service
34 m/s - out of service
The lift usage is possible only in geographical regions A,B and C according to
the European stormwind map.
1.2 Electrical Wiring System
No. of motors 1
Rated power 1 pcs 9,2 kW
Max. starting current 40 A
Power consumption 10 kW
Supply voltage 230/400 V AC 50Hz
Safety and control circuits voltage 48V AC / 24V DC
Lighting circuit voltage 230V AC 50 Hz
Signalling circuits voltage 48V AC – Lamps
12V AC – Buzzer
Voltage drop 5%
Additional electric shock protection residual current-device

INSTRUCTION MANUAL
2
V33_03.2006
SC500K
1.3 Specifications for lift assemblies and elements
Unit Parameter Value
Car
width 1300 mm
depth 1500 mm
height 2100 mm
weight 1100 kg
Mast section height 1508 mm
load bearing tubes spacing 650 mm
tie bolts M20x260-10.9 – 4 pc./section
weight 134 kg
Electric motor type DV132ML4 by the SEW
rate power 9,2 kW
rated speed 1440 1/min
supply voltage 230/400 V – 50 Hz
rated current 18,1 A
weight 75.0 kg
Brake design type disk type,
electromagnetically released
type BM15/HR by the SEW
braking torque 75 Nm
weight 25.0 kg
Gear type KF77 by the SEW
gear ratio 1 : 15.84
weight 60.0 kg
Driving pinion module 6 mm
number of teeth 20
output 91 1/min
Safety brake kind progressive, centrifugal action
type UC – 3.0A
tripping speed 0.9 m/s
weight 32.5 kg

INSTRUCTION MANUAL
SC500K
3
V33_03.2006
Landing 4 Car
Mast
Anchoring
Cable guides
Bottom station
(Landing 0)
Landing 3
Landing 1
Landing 2

INSTRUCTION MANUAL
4
V33_03.2006
SC500K
2. Lift description
Lift SC500K is intended for vertical transporting of people and materials for servic-
ing, e.g. during works on such structures as chimneys, mast towers, etc.
All structures require periodical inspections, maintenances, repairs and similar
activities.
800
3
2
1
2.1 Mechanical part
Lift base and pit
The bottom station is based on a support slab with dimensions adjusted to the
bottom station dimensions. The lift pit is composed of the lower part of the
bottom station with the height of 0,8 m. The mast base (1) with elastometer buff-
ers (2) is mounted on the lift pit support base. The buffers are used for emergency
braking of the car. In the station enclosure composed of sheet-coated walls,
there is swing double door (3) equipped with a safety lock Kronenberg .

INSTRUCTION MANUAL
SC500K
5
V33_03.2006
Mast and the upper safety space
For the mast construction, mast sections 1508 mm high are used, with load bear-
ing tubes spacing of 650 mm. The mast is anchored to the supporting structure in
the distances of 12 m by means of a special vertical anchoring .
Upper buffers are mounted on the last mast section.
1508
526
mast section
anchoring
650

INSTRUCTION MANUAL
6
V33_03.2006
SC500K
Landings
On landings, there are landing swing dual doors(1) with safety lock
Kronenberg(2). The landing door with inside dimensions 900 x 2000 mm is
opened manually. Below the threshold, the landing door has an apron (3)
1
2
3

INSTRUCTION MANUAL
SC500K
7
V33_03.2006
Car
The car sized inside 1500 x 1300 x 2100 mm (depth x width x height) with lifting
capacity of Q = 500 kg moves with a speed of v = 0.60 m/min. The car dead
weight is 1100 kg. The car and the landings are so designed that it is possible to
enter and leave the car from one side of the car. The car door (1) is made like
a swing door . The door is coated with solid steel sheet. A safety lock Kronen-
berg (2) is used for locking the door. Below the threshold the car is equipped
with an apron (3).
In car of emergency, it is possible to evacuate people from the car through
a trap door (4) in the roof sized 400 x 600 m, therefore guardrails (5) 1100-mm
high are installed on the roof, with a 150-mm toeboard (6).
4
5
6
1
2
3
3970
2250 1100
1300
1622

INSTRUCTION MANUAL
8
V33_03.2006
SC500K
The lift drive is provided by one drive unit
installed above the car roof, equipped with 9,2
kW electric motors with an helical-level gear.
In case of emergency, it is possible to lower
the car and to stop the car precisely at the
nearest landing.
Drive unit
The car is equipped with a UC-3.0A safety
brake (1) and with an overload control
system which prevents a normal startup
when the rated lifting capacity is exceeded
by 20%.
Safety brake

INSTRUCTION MANUAL
SC500K
9
V33_03.2006
Sensor TP1000
Sensor TP1000
KRONENBERG opening system for doors
Overload control system
Moving cam
EMT 19W 230VAC
Lever Flexible connector Safety lock
Connector doors

INSTRUCTION MANUAL
10
V33_03.2006
SC500K
Communication system
Doorphone AMPHITECH PTC70

INSTRUCTION MANUAL
SC500K
11
V33_03.2006
2.2 Electrical wiring system
The SC500K goods and passenger lift is designed for being supplied from a TN-5 230V/
400V/50 Hz 3-phase 5-wire alternative current system. The lift power supply is provided
through terminals in a distribution cabinet installed at the landing. The terminals enable
connecting a conductor with a cross-section of s = 16 mm2. The feeder line protection
– minimum 50 A.
Generally, there are three modes of operation provided, selected with a selector switch
in the car cabinet:
• working control (car, landings),
• inspection control (car roof),
• test control (ground station).
Basic parameters.
Installed power - 10 kW
Supply voltage - 230/400V, 50Hz
Safety and control circuits voltage - 48V AC
Lighting circuits voltage - 230V, 50 Hz (emergency lighting fixtures)
Signalling circuits voltage - 48V AC - lamps
- 12V DC - buzzer
Brake circuits voltage - 230V, 50Hz
Communication circuit voltage - 12V DC
Additional electric shock protection - residual current device

INSTRUCTION MANUAL
12
V33_03.2006
SC500K
Electrical wiring system – general description
The lift electrical wiring system includes the following circuits:
a) power circuit,
b) control and safety system,
c) car lighting system,
d) communication system,
e) emergency lowering circuit,
f) outlet for portable tools circuit.
Power circuit.
The power circuit includes:
- lift switch – it disconnects all lift circuits,
- lift fault protection,
- differential current circuit breaker,
- main switch - disconnecting the power circuit, the safety and control circuit,
- frequency converter,
- main contactors at the inverter output,
- driving motors overload and fault protection,
- remote brake release contactor.
Control and safety system.
In the safety circuit, there are contactors installed for the following devices:
- motor circuit breakers (motor overload or faults in motor circuits,
- immediate stop switches,
- landing doors switches and landing doors locking device switches,
- car door switches and car door locking device switches,
- safety brake switch,
- trapdoor switch.
- overload system
- thermo-bimetal switch from motor
Activation of any of the above switches will result in disconnecting the control circuit.

INSTRUCTION MANUAL
SC500K
13
V33_03.2006
Running of a cable
The car is connected with the upper or lower landing by means of the fol-
lowing cables laid permanently half way up the mast height:
- power cable H07RN-F 4 x16
- control ccable H07RN-F 12x1.5
and then with travelling cable SEMOFLEX BAULIFT 4x16+1x2,5+10x1,5 drawing
through a cable carrying carriage.
SEMOFLEX BAULIFT
4x16+1x2,5+10x1,5
H07RN-F 4 x16
H07RN-F 12x1.5

INSTRUCTION MANUAL
14
V33_03.2006
SC500K
- Overload control system
Sensor TP1000
- Safety brake Type UC-3,0A
- Elastometer buffer S 1651 - 2 pc.
by the Elastogran GmbH
- Landing and car door safety lock type
KRONENBERG DLF2
2.3 Safety devices

INSTRUCTION MANUAL
SC500K
15
V33_03.2006
2.4 Electric safety devices
- Pit immediate stop switch
- landing doors locking device closed position
- Landing door closed position
- Landing immediate stop switch
- Car door closed position
- Car door locking device position
- Emergency trapdoor closed position
- Safety brake activation
- Car and car roof immediate stop witches
- Final limit switches
- Inspection travel switch
- Overload system
2.5 Anchoring forces
Fx= 6,5kN
Fy= 16,9kN

INSTRUCTION MANUAL
16
V33_03.2006
SC500K
2.6 Tightening torques for bolts and nuts
Nr. Bolt or nut Description and location Tightening
designation torque
(Nm)
1. M24-10 Mast section tie bolt nuts 300
2. M16 x 65 -8.8 Car guiding roll bolts 160
3. M20 - 8 Anchoring bolt nuts 250
4. M16 x 40 10.9 Anchoring to mast section bolts 70
5. M16 x 65 -8.8 Drive plate to framework
mounting bolts 90
6. M14 x 55-8.8 Safety brake to plate
tie bolts 90
7. M12 x 40-8.8 Gear to drive plate
tie bolts 80
8. M16 x 80-10.9 Gear-rack-to-mast-section
mounting bolts 200
9. M20 -8 Mast base mounting
bolt nuts 200