Fassi F1000A User guide

1
FASSI CRANE
F1000A/F1100AXP.28
use and maintenance
FROM SERIAL NUMBER *1119*
INDEX
1 INTRODUCTION
2 CLASSIFICATION OF THE CRANE MODEL
2.1 Generality
2.2 Hydraulic jibs
2.3 Technical data
3 CAPACITY PLATES
3.1 Generality
3.2 Capacity plates with lifting moment limiting device
4 HYDRAULIC SCHEMATICS
5 ELECTRIC SCHEMATICS
6 SAFETY NORMS
7 WARNING AND INSTRUCTIONS
7.1 Generality
7.2 Before operating
7.3 During operation
7.4 At the end of the operation (Prior to driving the vehicle)
7.5 Residual risks
8 IDENTIFICATION OF THE CRANE MODEL
8.1 Generality
8.2 Crane mark
9 CRANE NOMENCLATURE
9.1 Controls for crane and outriggers through push-button panel of the radio remote control
10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES
10.1 Controls for crane and outriggers through push-button panel of the radio remote control
11 SUPPLEMENTARY BEAMS
11.1 Generality
11.2 Identification of the supplementary beams
12 TILTABLE OUTRIGGER RAMS (not available)
13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE
13.1 Generality
13.2.2 Functions of control levers for stabilization with radio-remote control
13.3 Controls to stabilize the vehicle
13.3.1 Crane with fixed or manually tiltable supports for outrigger rams
13.3.2 Crane with hydraulic tiltable supports (WITH CHAIN) for outrigger rams
14 CONTROLS TO OPERATE THE CRANE
14.1 Generality
14.2 Radio-remote control
14.2.1 Use of the radio-remote control
Edition 15.04.2008
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14.2.2 Push-button panel of the radio remote control “RCH”
14.2.3 Push-button panel of the radio remote control “SCANRECO”
14.2.4 Icon legend
14.3 Emergency station from the column (if accessible) or
Control station (version with load limiting device) (not available)
14.4 Manoeuvres to unfold the crane into a working condition
14.5 Manoeuvres to fold the crane into the rest condition
14.6 Manoeuvres to unfold the crane “C” into a working condition (only for the crane version C)
14.7 Manoeuvres to fold the crane “C” into the rest condition (only for the crane version C)
14.8 Indicator of inner boom horizontal position (on request)
15 MANOEUVRES OF THE CRANE LOADS (version with load limiting device) (not available)
16 MANOEUVRES OF THE CRANE LOADS (version with lifting moment limiting device)
16.1 Generality
16.2 Lifting moment limiting device “EVOLUTION” (LMEV) and automatic dynamic control (ADC)
16.3 Control panels of the lifting moment limiting device (if fitted)
16.4 Load handling
16.4.1 “Block due to overload condition”
16.4.2 “Winch off” (when fitted)
16.4.3 “Lifting block” (Prolink)
16.4.4 Other functional characteristics
16.4.5 Visual indicator yellow/red light
16.5 Lifting moment limiting device for two working sectors
16.6 Rotation limiting device
16.7 Setting menu
16.8 Diagnostic: alarms and warnings
16.8.1 Emergency control station on the column and exclusion tap lever
16.8.2 Exclusion tap lever 7°/8° extension (if fitted)
16.9 XP device
16.9.1 Activation and instructions for use of the XP/CR device
16.10 "JDP" Function (if fitted)
17 USE OF IMPLEMENTS
17.1 Generality
17.2 Hydraulic connections for implements - supplementary hoses
17.3 Oil cooler (heat exchanger)
18 MANUAL EXTENSIONS
18.1 Generality
18.2 Lifting moment limiting device “ELECTRONIC” for the manual extensions
19 CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE
20 HYDRAULIC JIBS
20.1 Generality
20.2 Identification of the hydraulic jib
20.3 Nomenclature of the hydraulic jib
20.4 Manoeuvres to unfold the jib in working condition
20.5 Manoeuvres to fold the jib in rest condition
20.6 Operations to remove the hydraulic jib from the crane
20.7 Operations to mount the hydraulic jib on the crane
20.8 Crane with lifting moment limiting device and "Prolink"
(if fitted)
21 WINCH (if fitted)
21.1 Generality (version with lifting moment limiting device)
21.2 Winch for crane (version with lifting moment limiting device)
21.2.1 Winches equipped with a mechanical stroke end device
22 MAINTENANCE INSTRUCTIONS
22.1 Generality
22.2 Timer
22.3 After every 8 working hours or at the end of every working day
22.4 After every 40 working hours or after every working week
22.5 After every 100 working hours or more frequently in case of more intensive utilisation
22.6 After every 500 working hours or after every 6 working months
22.7 After every 1000 working hours or after every working year
22.8 Complete overhaul of the crane is required when 10.000 working hours or 10 years'life
are reached
22.9 Instructions for the dismantlement and the demolition of a FASSI crane
23 TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS
24 POSSIBLE FAULTS
24.1 Generality
24.2 Only operations which can be carried out by the user
24.3 Operations to be carried out only by a service center
25 INSTRUCTION AND WARNING PLATES
1
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1
INDEX
GRU FASSI
FASSI CRANE
Use and maintenance
ORIGINAL INSTRUCTIONS
THANK YOU FOR SELECTING ONE OF FASSI CRANES.
This crane is the result of FASSI philosophy: ongoing research, rigorous
testing, data verification, and analysis of performances.
Many years of experience has allowed us to grant you the maximum safety of ope-
ration together with the optimization of machine performances.
All this represents the core of FASSI quality system.
FASSI quality system is in conformity with
UNI EN ISO 9001:2000 (ISO 9001:2000)
FASSI cranes conform with the European Norm EN12999
The fitment of the crane on the vehicle must be carried out in accordance with
the instructions given by FASSI in the manual for hydraulic crane fitting and the
relevant chassis manufacturers directives.
The Manufacturer declines all responsibility and guarantee if the fitting is
entrusted to workshops without sufficient technical capability to carry out the
work in conformity.
Be sure that the unit has been installed, inspected and tested in accordance
with the local legal requirements.
As well as the principal safety norms, this manual contains a description of the
crane and the instructions for use and maintenance.
The following instructions refer to mobile cranes in general and must be inte-
grated with the manual for use supplied by the centre responsible for the crane
fitting on truck, vehicle or other type of structure.
Some of the options described in the use and maintenance manual are availa-
ble only on request; therefore they may not be on your crane.
READ THIS MANUAL CAREFULLY prior to use or any maintenance. A few
minutes spent now could save time and labour later.
Always conform to the safety norms and the instructions for use and mainte-
nance contained in the present manual in order to guarantee a long life to the
crane.
NOTE
The original version of the present manual is in italian.
The spare parts catalogue for the crane can be viewed in the Internet
site: www.fassicat.com
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2 CLASSIFICATION OF THE CRANE MODEL
2.1 Generality
The design of this crane has been carried out in respect of fatigue test classification H1B3 of the
EN12999 norm. The crane can operate, intermittently, with lifting devices other than the hook. The
dimensions and the capacity of the implements must be proportioned with crane performances.
2.2 Hydraulic jibs
Hydraulic jibs
Extension type Weight=kg Manual Weight=kg Manual Weight=kg Manual Weight=kg Manual Weight=kg
L414 850 ------------------ PL41 31 QL41 21 ------------------
L425 1050 QL42 55 RL42 36 SL42 25 ------------------
L426 1200 ------------------ RL42 36 SL42 25 TL42 15
L516 1400 ------------------ RL51 36 SL51 25 TL51 15
L616 1420 ------------------ RL61 36 SL61 25 TL61 16
2.3 Technical data
2
CLASSIFICATION OF
THE CRANE MODEL
F 1000A/1100AXP.28
F 1000A/1100AXP.28
Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max. working
capacity reach extension arc torque pressure capacity capacity weight pressure
on the outrigger
(Φ400)
78,0 / 85,8 tm 20,00 m 15,25 m 360° 10,20 tm 31,0 / 33,5 90+110 265 l 9600 kg 21,7 / 23,0
764,92 kNm / continuous 100 kNm MPa l/min daN\cm2
841,41 kNm
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2.3
CLASSIFICATION OF
THE CRANE MODEL
F 1000A/1100AXP.28
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3
CAPACITY PLATES
F 1000A/1100AXP.28
3 CAPACITY PLATES
3.1 Generality
The represented plates refer to the nominal design capacities.
(!) WARNING (!)
If the capacities are downgraded or partially reduced (e.g. sector in front of vehi-
cle cab) capacity plates must be applied in line with the final test figures.
(!) WARNING (!)
Some cranes with more than 6 extensions have two hooks :
- the first hook ( ) has to be positioned on the hook connection of the sixth
hydraulic extension and it has to be used for the greatest loads, represented
on the plate with the black hook.
- the second hook ( ) has to be positioned on the hook connection of the last
hydraulic extension and it has to be used for the other loads, represented on
the plate with the white hook.
3.2 Capacity plates with lifting moment limiting device
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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3.2
CAPACITY PLATES
F 1000A/1100AXP.28
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