Ransomes ZJ Series Guide

RJ100012003
Safety & Operation Manual
Pathfinder DV
24317G (rev.1)
Series: ZJ
Product codes: LHAL001 Engine: Kubota D722
WARNING:Ifincorrectlyusedthismachinecancausesevere
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.

©2003, Ransomes Jacobsen Limited. All Rights Reserved

GB-1
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
1CONTENTS
CONTENTS
2INTRODUCTION ........................................................................................................ GB-3
2.1 IMPORTANT .............................................................................................................. GB-3
2.2 PRODUCTIDENTIFICATION...................................................................................... GB-3
3SAFETY INSTRUCTIONS .......................................................................................... GB-4
3.1 OPERATINGINSTRUCTIONS.................................................................................... GB-4
3.2 SAFETY SIGNS ......................................................................................................... GB-4
3.3 STARTING THE ENGINE ........................................................................................... GB-4
3.4 DRIVING THE MACHINE ........................................................................................... GB-4
3.5 TRANSPORTING ....................................................................................................... GB-4
3.6 LEAVING THE DRIVING POSITION ........................................................................... GB-5
3.7 SLOPES ..................................................................................................................... GB-5
3.8 BLOCKAGES IN SUCTION ........................................................................................ GB-5
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................. GB-5
4SPECIFICATIONS ...................................................................................................... GB-7
4.1 ENGINESPECIFICATION .......................................................................................... GB-7
4.2 TRANSMISSION ........................................................................................................ GB-7
4.3 FUEL .......................................................................................................................... GB-7
4.4 MACHINE SPECIFICATION ....................................................................................... GB-7
4.5 BRUSH UNIT DRIVE .................................................................................................. GB-7
4.6 SIDEBRUSHES ......................................................................................................... GB-7
4.7 SPEEDS ..................................................................................................................... GB-7
4.8 TYRES ....................................................................................................................... GB-7
4.9 WATER SYSTEM ....................................................................................................... GB-7
4.10 HYDRAULIC TANK .................................................................................................... GB-7
4.11 ELECTRICAL ............................................................................................................. GB-7
4.12 FILTRATION SYSTEM ............................................................................................... GB-7
4.13 WANDERHOSE .......................................................................................................... GB-7
4.14 OPTIONS ................................................................................................................... GB-7
4.15 CONFORMITYCERTIFICATES ................................................................................. GB-8
4.16 VIBRATION LEVEL .................................................................................................... GB-9
4.17 SLOPES ..................................................................................................................... GB-9
4.18 RECOMMENDEDLUBRICANTS ............................................................................... GB-9
4.19 SWEEPINGPERFORMANCE .................................................................................... GB-9
4.20 SWEEPING PERFORMANCE (AREA) ....................................................................... GB-9
4.21 DIMENSIONS ............................................................................................................. GB-9
5DECALS.................................................................................................................... GB-10
5.1 SAFETY DECALS ..................................................................................................... GB-10
6CONTROLS .............................................................................................................. GB-11
6.1 STARTER KEY SWITCH........................................................................................... GB-11
6.2 HOURMETER .......................................................................................................... GB-11
6.3 CIRCUITBREAKERS ............................................................................................... GB-11
6.4 LOW LEVEL WATER WARNING LAMP .................................................................... GB-11
6.5 TRACTION FOOT PEDAL ......................................................................................... GB-11
6.6 FRONT BRUSH SPEED ............................................................................................ GB-12
6.7 THROTTLE CONTROL LEVER ................................................................................ GB-12
6.8 OPERATING VACUUM .............................................................................................. GB-12
6.9 DIRECTIONALINDICATORS AND HORN ................................................................. GB-13
6.10 HEADLIGHTS AND SIDELIGHTS ............................................................................. GB-13
6.11 WANDERHOSE ........................................................................................................ GB-13
6.12 BATTERY ................................................................................................................. GB-13
6.13 HOPPERWATER DRAIN .......................................................................................... GB-14
6.14 HYDRAULIC ACTUATOR.......................................................................................... GB-14
6.15 WATER PRESSURE REGULATOR ........................................................................... GB-15
6.16 SHAKER FILTER BUTTON ....................................................................................... GB-15
6.17 PUSHING THE MACHINE WITH THE ENGINE STOPPED ........................................ GB-15
6.18 INSTRUMENT PANEL............................................................................................... GB-16
6.19 BRUSH ARMS ANGLE SETTINGS ........................................................................... GB-17
6.20 VACUUM HEAD ADJUSTMENT................................................................................ GB-17
7OPERATION.............................................................................................................. GB-19
7.1 DAILY INSPECTION .................................................................................................. GB-19
7.2 BEFORE OPERATING THE MACHINE ..................................................................... GB-20
7.3 SIDE BROOM ........................................................................................................... GB-20
7.4 OPERATION.............................................................................................................. GB-20
7.5 SIDE BROOM SPEED ............................................................................................... GB-20
7.6 CHANGING THE SIDE BROOM ................................................................................ GB-20
7.7 GENERAL SWEEPING ............................................................................................. GB-21
7.8 WETSWEEPING ...................................................................................................... GB-22
7.9 DRYSWEEPING ....................................................................................................... GB-22
7.10 TO SHAKE FILTER ................................................................................................... GB-22
7.11 EMPTYINGHOPPER ................................................................................................ GB-22
7.12 KERB CLIMBING ...................................................................................................... GB-23
7.13 USING WANDERING HOSE ...................................................................................... GB-23
7.14 NOT PICKING UP LITTER ........................................................................................ GB-23

GB-2
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
8ENGINE .................................................................................................................... GB-24
8.1 ENGINE MAINTENANCE: FIRST 50 WORKING HRS ............................................... GB-24
8.2 ENGINE MAINTENANCE: EVERY 100 WORKING HRS ........................................... GB-24
8.3 ENGINE MAINTENANCE: EVERY 200 WORKING HRS ........................................... GB-25
8.4 ENGINE MAINTENANCE: EVERY 400 WORKING HRS ........................................... GB-25
8.5 ENGINE MAINTENANCE: EVERY 500 WORKING HRS ........................................... GB-25
8.6 ENGINE MAINTENANCE: END OF SEASON SERVICING ........................................ GB-26
9MAINTENANCE ........................................................................................................ GB-27
9.1 LUBRICATION AND MAINTENANCE CHART ........................................................... GB-27
9.2 OPERATORS MAINTENANCE CHECKLIST ............................................................. GB-28
10 GUARANTEE/SALES & SERVICE ............................................................................ GB-29
10.1 GUARANTEE ............................................................................................................ GB-29
10.2 SALES & SERVICE .................................................................................................. GB-29
1CONTENTS

GB-3
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
2INTRODUCTION
2.1 IMPORTANT
IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is
operated and maintained.
This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both
new and second-hand machines are advised to retain documentary evidence that this manual was provided
with the machine.
This machine is designed solely for use in customary sweeping operations. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of
operation, service and repair as specified by the manufacturer, also constitute essential elements of the
intended use.
Before attempting to operate this machine, ALL operators MUST read through this manual and make
themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.
Accident prevention regulations, all other generally recognized regulations on safety and occupational
medicine, and all road traffic regulations shall be observed at all times. Before operators are permitted to
use this machine, ensure that they meet the local motor vehicle driver’s license regulations.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any
resulting damage or injury.
2.2 PRODUCT IDENTIFICATION
AB
C
DE
AMachine Name
BSerial Number
CYear of Manufacture
DMachine Weight
EEngine Power

GB-4
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
3SAFETY INSTRUCTIONS
This safety symbol indicates important safety
messages in this manual. When you see this
symbol, be alert to the possibility of injury, carefully
read the message that follows, and inform other
operators.
3.1 OPERATING INSTRUCTIONS
•Ensure that the instructions in this book
are read and fully understood.
•No person should be allowed to operate
this machine unless they are fully
acquainted with all the controls and the
safety procedures.
•Never allow children or people unfamiliar
with these instructions to use this
machine. Local regulations may restrict
the age of the operator.
3.2 SAFETY SIGNS
•It is essential all safety labels are kept
legible, if they are missing or illegible
they must be replaced. If any part of the
machine is replaced and it originally
carried a safety label, a new label must
be affixed to the replacement part. New
safety labels are obtainable from
Ransomes dealers.
3.3 STARTING THE ENGINE
•Before starting the engine check that the
brakes are applied, drives are in neutral,
guards are in position and intact, and
bystanders are clear of the machine.
•Do not run the engine in a building
without adequate ventilation.
3.4 DRIVING THE MACHINE
•Before moving the machine, check to
ensure that all parts are in good working
order, paying particular attention to
brakes, tyres, and the brushes.
•Replace faulty silencers, sweep only in
daylight or good artificial light
•Always observe the Highway Code both
on and off the roads. Keep alert and
aware at all times. Watch out for traffic
when crossing or near roadways.
•Stop the brushes rotating and lift them
before crossing surfaces other than the
area to be swept.
•Remember that some people are deaf
or blind and that children and animals
can be unpredictable.
•Keep travelling speeds low enough for
an emergency stop to be effective and
safe at all times, in any conditions.
•Remove or avoid obstructions in the
area to be swept, thus reducing the
possibility of injury to yourself and/or
bystanders.
•When reversing, take special care to
ensure that the area behind is clear of
obstructions and/or bystanders. DO
NOT carry passengers.
•Keep in mind that the operator or user
is responsible for accidents or hazards
occurring to other people or their
property.
•While sweeping, always wear
substantial footwear and long trousers.
Do not operate the equipment when
barefoot or wearing open sandals.
•After striking a foreign object, inspect
the sweeper for damage and make
repairs before restarting and operating
the equipment.
•If the machine starts to vibrate
abnormally, check immediately.
3.5 TRANSPORTING
•Ensure that the brushes are securely
fastened in the transport position. Do
not transport with brushes rotating.
•Drive the machine with due
consideration of road and surface
conditions, inclines and local
undulations.
•Sudden acceleration can cause the
machine to become uncontrollable and
in effect be a safety hazard.

GB-5
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
3SAFETY INSTRUCTIONS
3.6 LEAVING THE DRIVING POSITION
•Park the machine on level ground.
•Before leaving the driving position, stop the
engine and make sure all moving parts are
stationary. Apply brakes and disengage all
drives. Remove the starter key.
3.7 SLOPES
TAKE EXTRA CARE WHEN WORKING ON
SLOPES
•Local undulations and sinkage will change
the general slope. Avoid ground conditions
which can cause the machine to slide.
•Keep machine speeds low on slopes and
during tight turns.
•Sudden acceleration can cause the machine
to become uncontrollable and in effect be a
safety hazard. Remember there is no such
thing as a “safe” slope.
•Travel on slopes requires particular care.
DO NOT USE ON SLOPES GREATER THAN 7°
3.8 BLOCKAGES IN SUCTION
•Stop the engine and make sure all moving
parts are stationary.
•Apply brakes and disengage all drives.
•Release blockages with care.
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE
•Stop the engine and make sure all moving
parts are stationary.
•Apply brakes and disengage all drives.
•Read all the appropriate servicing
instructions.
•Use only the replacement parts supplied by
the original manufacturer.
•To reduce the fire hazard, keep the engine,
silencer and battery compartments free of
paper, leaves or excessive grease.
•Replace worn or damaged parts for safety.
•When working underneath lifted parts or
machines, make sure adequate support Is
provided.
•Do not dismantle the machine without
releasing or restraining forces which can
cause parts to move suddenly.
•Do not alter engine speed above maximum
quoted in Engine Specification. Do not
change the engine governor settings or
overspeed the engine. Operating the engine
at excessive speed may increase the hazard
of personal injury.
•When refuelling, STOP THE ENGINE, DO
NOT SMOKE. Add fuel before starting the
engine, never add fuel while the engine is
running.
•Use a funnel when pouring fuel from a can
into the tank.
•Do not fill the fuel tank beyond the bottom of
the filler neck.
•Replace all fuel tank and container caps
securely.
•Store fuel in containers specifically designed
for this purpose.
•Refuel outdoors only and do not smoke while
refuelling.
•If fuel is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any
source of ignition until fuel vapours have
dissipated.
•Allow the engine to cool before storing in any
enclosure.
•Never store the equipment with fuel in the
tank inside a building where fumes may reach
an open flame or spark.
•If the fuel tank has to be drained, this should
be done outdoors.
•Do not spill fuel onto hot components.
•When servicing batteries, DO NOT SMOKE,
and keep naked lights away.
•Do not place any metal objects across the
terminals.

GB-6
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
Hydraulic Fluid escaping under pressure
can penetrate skin and do serious
damage. Immediate medical assistance
must be sought.
WARNING
Batteries produce explosive gases and
contain corrosive acid and supply levels
of electrical current high enough to
cause burns.
WARNING
DO NOT USE ON SLOPES GREATER THAN 7°
WARNING
3SAFETY INSTRUCTIONS
DANGER - Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or serious
injury.
WARNING - Indicates a potentially hazardous situation
which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury and property damage. It may also be used to
alert against unsafe practices.
IMPORTANT: Transport speed is for highway use
only. Never drive at transport speed on grass areas
or uneven or unsurfaced roads or tracks.
DISCONNECT THE BATTERY
BEFORE WORKING ON THE ELECTRICS
WARNING

GB-7
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
4SPECIFICATIONS
4.1 ENGINE SPECIFICATION
Model: Kubota D722WE
10.5KW (14HP) @ 3100 RPM,
3 cylinder (in line) vertical Diesel engine, 4
stroke, water cooled, 719cc (43.88cu.in)
producing a net 18.8 BHP (SAE) with 12V
electric start.
Maximum Speed: 3100 ± 50 RPM
Idle Speed: 900 ± 50 RPM
Oil Sump Capacity: 3.2 litres (5.6 Imp.pints)
(6.7 US pints)
Firing Order: 1, 2, 3.
Low emission engine fitted with control - panel oil
pressure warning, over temperature and charge
warning light. Key-start ignition incorporates engine
pre-heat system and fail safe fuel shut off valve.
4.2 TRANSMISSION
Direct driven hydraulic pump, driving front hydraulic
wheel motors. Hydrostatic variable speed forward
and reverse transmission with hydrostatic braking
and integral parking brake.
4.3 FUEL
Fuel Tank
Capacity: 28 Litres (Approx.)
Fuel Type: No. 2-D Diesel fuel (ASTM D975)
4.4 MACHINE SPECIFICATION
Frame construction: Main chassis of formed steel
welded construction.
4.5 BRUSH UNIT DRIVE
Hydraulic motor drive for two front mounted brushes.
Partial raise of brushes controlled from
handlebars. Full raise available for compact storage.
4.6 SIDE BRUSHES
Remote operated 55cm dia. variable speed
polypropelene floating side brushes with direct
hydraulic drive. Variable swept area of 1.3m to 1.6m.
4.7 SPEEDS
Sweeping: 6.4 Km / h (4mph)
Transport: 14.4 Km / h (9 mph)
Reverse: 6.4 Km / h (4 mph)
4.8 TYRES
Front - 20.5" X 8" X 6 PR pnuematic
Rear - 20.5" X 8" X 6 PR pnuematic
Pressures: 2 bar (32psi)
Parking brake: Hand lever with twin independent
cables on the rear drum brakes
4.9 WATER SYSTEM
Water Tank
Capacity: 70 Litres (Approx.)
Water system fitted with integral filters.
4.10 HYDRAULIC TANK
Capacity: 28 Litres (Approx.)
4.11 ELECTRICAL
Battery: 12 voltType: Exide 093
12 volt electrcal system with 40 amp alternator and
40 amp/hour heavy duty battery; flashing beacon,
and warning beeper.
4.12 FILTRATION SYSTEM
Stainless steel filter screen optional water suppression
system.
4.13 WANDERHOSE
2.25m x 20cm smooth bore crush resistant
wanderhose with integral handle.
4.14 OPTIONS
1) Spare wheel & Tyre.
2) Bustle water tank.
3) UltraSonic reverse obstacle detection (fitted)
4) CCTV rear view cam, Clarion/Brigade, (fitted)
Nett.
5) Standard trailer
6) Steering trailer
7) Tow ball fitting
8) 4 foot x 8” diameter wandering vac tube, with
handles and shoulder strap (leaf collection etc)

GB-8
RANSOMES PATHFINDER D.V.
SAFETY AND OPERATORS MANUAL
GB
EC Declaration of Conformity
Wetheundersigned
RansomesJacobsenLimited
CentralAvenue,RansomesEuropark,
Ipswich,England,IP39QG
DeclarethatthemachineDescribedBelow:
Make & Type: ................................ Ransomes Pathfinder DV & IS
Category: ....................................... Ride on Sweeper
Series: ........................................... ZJ,ZP
Engine: .......................................... Kubota
Type: ............................................. D722
NetInstalledPower: ....................... 10,5 KW
SweepingWidth:............................ 130 - 160 cm
ComplieswiththeprovisionsofthefollowingEuropeandirectivesandamendmentsandtheregulations
transposing it into national law:
MachinerySafetyDirective:........................... 98/37/EC
EMCDirective: ............................................ 89/336/EC
NoiseintheEnvironmentDirective: ............... 2000/14/EC
MeasuredSoundPowerLevel ........ 99dB(A)LWA
GuaranteedSoundPowerLevel: .... 105dB(A)LWA
ConformityAssessmentProcedure:Annex V
OperatorEarNoiseLevel: ............................. 89,8dB(A)Leq(98/37/EC)
Complieswiththefollowingharmonisedstandardortechnicalprovisions:
MachinerySafety ........................... EN836
HandTransmittedVibration ............ ISO5349:1986
WholeBodyVibration .................... ISO2631-1:1985
TOPSStandard.............................. ISO12117:1997(E)
FOPSStandard ............................. ISO6055:1997(E)
Keeperof TechnicalFile, Place &Date ofDeclaration:
Managing Director
RansomesJacobsenLimited
Central Avenue, Ransomes Europark,
Ipswich, England, IP3 9QG
01.04.2003 S. Chicken
ManagingDirector
Certificate Number 4123587-GB