Fassi F 80A.23 User guide

1
FASSI CRANE
F 80A.23
use and maintenance
FROM SERIAL NUMBER *4085*
INDEX
1 INTRODUCTION
2 CLASSIFICATION OF THE CRANE MODEL
2.1 Generality
2.2 Hydraulic jibs (not available)
2.3 Technical data
3 CAPACITY PLATES
3.1 Generality
3.1.1 Capacity plates with lifting moment limiting device
3.1.2 Capacity plates with load limiting device
4 HYDRAULIC SCHEMATICS ( ) (version with lifting moment limiting device)
4.1 HYDRAULIC SCHEMATICS (version with load limiting device)
5 ELECTRIC SCHEMATICS
6 SAFETY NORMS
7 WARNING AND INSTRUCTIONS
7.1 Generality
7.2 Before operating
7.3 During operation
7.4 At the end of the operation (Prior to driving the vehicle)
7.5 Residual risks
8 IDENTIFICATION OF THE CRANE MODEL
8.1 Generality
8.2 Crane mark
9 CRANE NOMENCLATURE
9.1 Crane with ground controls on both sides
Crane with ground controls on both sides and with top seat controls by hand cables
9.2 Crane with top seat controls and with ground controls for outriggers
10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES
10.1 Crane with ground controls on both sides
Crane with ground controls on both sides and with top seat controls by hand cables
10.2 Crane with top seat controls and with ground controls for outriggers
11 SUPPLEMENTARY BEAMS
11.1 Generality
11.2 Identification of the supplementary beams
12 TILTABLE OUTRIGGER RAMS
12.1 Manually tiltable outrigger rams
13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE
13.1 Generality
Edition ExtraCE 01.04.2005
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13.2 Manual extension and re-entry of the outrigger supports
13.3 Manoeuvres for the manual extension of the double outrigger supports
13.4 Functions of control levers for stabilization
13.5 Controls to stabilize the vehicle
14 CONTROLS TO OPERATE THE CRANE
14.1 Generality
14.2 Manoeuvres to unfold the crane into a working condition
14.3 Manoeuvres to fold the crane into the rest condition
14.4 Manoeuvres to unfold the crane "C" into a working condition (only for the crane version “C”)
14.5 Manoeuvres to fold the crane "C" into the rest condition (only for the crane version “C”)
14.6 Indicator of inner boom horizontal position (optional)
14.7 Third control station (optional)
15 MANOEUVRES OF THE CRANE LOADS (version with load limiting device)
Generality
16 MANOEUVRES OF THE CRANE LOADS (version with lifting moment limiting device)(optional)
16.1 Generality
16.2 Lifting moment limiting device “ELECTRONIC” (optional)
16.3 Control panels (optional)
16.4 Load handling (optional)
16.5 Lifting moment limiting device for two working sectors (optional)
16.6 Rotation limiting device (optional)
16.7 In the case of the appearance of the signal “ALARM” on the display of the control
panel or of the radio remote control or in case of an electrical failure (optional)
16.7.1 Diagnostic (Alarms/Input/Output) LME vers. 4-5 UC 01-7 (optional)
16.7.2 Temporary OVERIDE-Reactivation for the crane functions with standard distributor (optional)
16.7.3 OVERIDE-Reactivation lever for the crane functions (with Danfoss distributor) (optional)
16.8 XP device (if fitted, see the Use and Maintenance booklet)
16.8.1 Activation and instructions for use of the XP/V device (if fitted, see the Use and Maintenance booklet)
17 USE OF IMPLEMENTS
17.1 Generality
17.2 Hydraulic connections for implements - supplementary hoses
17.3 Oil cooler (heat exchanger)
18 MANUAL EXTENSIONS
18.1 Generality
18.2 Lifting moment limiting device “ELECTRONIC” for the manual extensions
(valid starting from the version 3.0 of the software)
19 CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE
20 HYDRAULIC JIBS (not available)
21 WINCH (if fitted)
21.1 Generality (version with lifting moment limiting device) (optional)
21.2 Winch for crane
21.2.1 Winches equipped with a mechanical stroke end device
21.3 Generality (version with load limiting device)
21.4 Winch for crane
21.4.1 Winches equipped with a mechanical stroke end device
22 MAINTENANCE INSTRUCTIONS
22.1 Generality
22.2 Timer
22.3 After every 8 working hours or at the end of every working day
22.4 After every 40 working hours or atfter every working week
22.5 After every 100 working hours or more frequently in case of more intensive utilisation
22.6 After every 500 working hours or after every 6 working months
22.7 After every 1000 working hours or after every working year
22.8 Complete overhaul of the crane is required when 10.000 working hours or 10 years'life are reached
22.9 Instructions for the dismantlement and the demolition of a FASSI crane
23 TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS
24 POSSIBLE FAULTS
24.1 Generality
24.2 Only operations which can be carried out by the user
24.3 Operations to be carried out only by a service center
25 INSTRUCTION AND WARNING PLATES
1
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1
INDEX
GRU FASSI
FASSI CRANE
use and maintenance
ORIGINAL INSTRUCTIONS
THANK YOU FOR SELECTING ONE OF FASSI CRANES.
This crane is the result of FASSI philosophy: ongoing research, rigorous
testing, data verification, and analysis of performances.
Many years of experience has allowed us to grant you the maximum safety of
operation together with the optimization of machine performances.
All this represents the core of FASSI quality system.
FASSI quality system is in conformity with
UNI EN ISO 9001:2000 (ISO 9001:2000)
The fitment of the crane on the vehicle must be carried out in accordance with
the instructions given by FASSI in the manual for hydraulic crane fitting and
the relevant chassis manufacturers directives.
The Manufacturer declines all responsibility and guarantee if the fitting is
entrusted to workshops without sufficient technical capability to carry out the
work in conformity.
Be sure that the unit has been installed, inspected and tested in accordance
with the local legal requirements.
As well as the principal safety norms, this manual contains a description of the
crane and the instructions for use and maintenance.
The following instructions refer to mobile cranes in general and must be inte-
grated with the manual for use supplied by the centre responsible for the crane
fitting on truck, vehicle or other type of structure.
READ THIS MANUAL CAREFULLY prior to use or any maintenance. A few
minutes spent now could save time and labour later.
Always conform to the safety norms and the instructions for use and mainte-
nance contained in the present manual in order to guarantee a long life to the
crane.
NOTE
The original version of the present manual is in italian.
The spare parts catalogue for the crane can be viewed in the Internet
site: www.fassicat.com
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2 CLASSIFICATION OF THE CRANE MODEL
2.1 Generality
The design of this crane has been carried out in respect of DIN 15018 norms,
fatigue test classification H1B3.
The crane can operate, intermittently, with lifting devices other than the hook.
The dimensions and the capacity of the implements must be proportioned with
crane performances.
2.3 Technical data
2
CLASSIFICATION OF
THE CRANE MODEL
F 80A.23
ST 080
F 80A.23
Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max. working
capacity reach extension arc torque pressure capacity capacity weight pressure
on the outrigger
(Φ140)
7,5 tm 9,30 m 5,20 m 370° 1,20 tm 30 MPa 20 l/min 60 l 1110 kg 43,2 daN\cm2
73,6 kNm 11,75 kNm
54.248 30’6” 17’0” 8.680 4.351 5,28 15,85 2.447 626,56 psi
lbf.ft ft/in ft/in lbs.ft psi gal/min gals lbs
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2.2
CLASSIFICATION OF
THE CRANE MODEL
F 80A.23
MASSIMA ALTEZZA SOTTOGANCIO.
HAUTEUR MAXIMUM SOUS CROCHET.
MAXIMUM HOOKING POSITION.
MAXIMALHOEHE BIS KRANHAKEN.
MÁXIMA ALTURA DEBAJO DEL GANCHO.
ALTURA LIVRE MÁXIMA DEBAIXO DO GANCHO.
ST 080
ST 080
— MEZZERIA TIRANTI
— FIXING ROD CENTER DISTANCE
— LIGNE MEDIANE TIRANTS
— ABMESSUNG DER
BEFESTIGUNGSBRIDEN
— DISTANCIA ENTRE
ESPÁRRAGOS
— LINHA MEDIANA DOS TIRANTES
N° 4 M22 x 1,5
N° 4 M18 x 1,5
1.190 3’ 11”
1.190 3’ 11”
2.115 6’ 11”
4.500 14’ 9”
2.225 7’ 4”
A
B
C
D
E
EXTRA
1.370 4’ 6”
1.370 4’ 6”
2.230 7’ 4”
4.970 16’ 4”
2.370 7’ 9”
A
B
C
D
E
SUPER-EXTRA
1.790 5’ 10”
1.580 5’ 2”
2.230 7’ 4”
5.600 18’ 4”
2.370 7’ 9”
A
B
C
D
E
IPER-EXTRA
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3 CAPACITY PLATES
3.1 Generality
The represented plates refer to the nominal design capacities.
(!) WARNING (!)
If the capacities are downgraded or partially reduced (e.g. sector in front of
vehicle cab) capacity plates must be applied in line with the final test figures.
3.1-1 Capacity plates with lifting moment limiting device
3
CAPACITY PLATES
F 80A.23
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3.1-1
CAPACITY PLATES
F 80A.23 3.1-1 Capacity plates with lifting moment limiting device
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3.1-1
CAPACITY PLATES
F 80A.23
3.1-1 Capacity plates with lifting moment limiting device
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3.1-2
CAPACITY PLATES
F 80A.23
3.1-2 Capacity plates with load limiting device
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3.1-2
CAPACITY PLATES
F 80A.23
3.1-2 Capacity plates with load limiting device
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3.1-2
CAPACITY PLATES
F 80A.23 3.1-2 Capacity plates with load limiting device
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4
HYDRAULIC
SCHEMATICS
GR3_080»095
4 HYDRAULIC SCHEMATICS
(version with lifting moment limiting device)
Hydraulic schematic for crane -HCD3M/HCD4 distributor - ground controls - “electronic”
lifting moment limiting device (F80A from s.n. *4085* - F95A from s.n. *3850*)
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV003
DEVIATOR
DV007
DEVIATOR
EV128 ELECTROVALVE
EV117 ELECTROVALVE
FI870
FILTER (RETURN)
M1/M2
GAUGE QUICK CONNECTION
PR103 PRESSURE SWITCH
RU975 FAUCET
TR002 PRESSURE TRANSDUCER
VA102 DOUBLE EFFECT BLOCK VALVE
VA164
DOUBLE EFFECT BLOCK VALVE
VA185 SELECTOR VALVE
VA200 DOUBLE EFFECT BLOCK VALVE
VA213
SIMPLE EFFECT BLOCK VALVE
VA215 OIL FLOW CHECK VALVE
VA217 SEQUENCE VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
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4
HYDRAULIC
SCHEMATICS
GR3_080»095
Hydraulic schematic for crane - HCD3M/HCD4 distributor - top seat controls - “electronic”
lifting moment limiting (F80A from s.n. *4085* - F95A from s.n. *3850*)
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV003 DEVIATOR
DV007 DEVIATOR
EV128 ELECTROVALVE
EV117 ELECTROVALVE
FI870 FILTER (RETURN)
M1/M2 GAUGE QUICK CONNECTION
PR103 PRESSURE SWITCH
RU975 FAUCET
TR002 PRESSURE TRANSDUCER
VA102 DOUBLE EFFECT BLOCK VALVE
VA164 DOUBLE EFFECT BLOCK VALVE
VA185 SELECTOR VALVE
VA200 DOUBLE EFFECT BLOCK VALVE
VA213 SIMPLE EFFECT BLOCK VALVE
VA217 SEQUENCE VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
VA247 OIL FLOW REGULATOR VALVE FOR ROTATION
CYLINDER
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4
HYDRAULIC
SCHEMATICS
GR3_080»095
Hydraulic schematic for crane - Danfoss distributor - “electronic” lifting moment limiting
(F80A from s.n. *4759* - F95A from s.n. *4409*)
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV003 DEVIATOR
DV007 DEVIATOR
EV124
ELECTROVALVE
FI776 FILTER (HIGH PRESSURE)
FI870 FILTER (RETURN)
M1/M2 GAUGE QUICK CONNECTION
PR103 PRESSURE SWITCH
RU975 FAUCET
RU978 FAUCET
TR002 PRESSURE TRANSDUCER
VA102 DOUBLE EFFECT BLOCK VALVE
VA148 ELECTRIC MAIN WITH BY PASS VALVE
VA164 DOUBLE EFFECT BLOCK VALVE
VA185
SELECTOR VALVE
VA200 DOUBLE EFFECT BLOCK VALVE
VA213 SIMPLE EFFECT BLOCK VALVE
VA215 OIL FLOW CHECK VALVE
VA227 SEQUENCE VALVE
VA232 UNIDIRECTIONAL VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
VA257 SEQUENCE VALVE
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4
HYDRAULIC
SCHEMATICS
GR3_080»095
Hydraulic schematic for crane - versions
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV007 ELECTROVALVE
VA102 DOUBLE EFFECT BLOCK VALVE
VA185 SELECTOR VALVE
VA215 OIL FLOW CHECK VALVE
VA227 SEQUENCE VALVE
VA232 UNIDIRECTIONAL VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLINDER
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4.1
HYDRAULIC
SCHEMATICS
GR3
4.1 HYDRAULIC SCHEMATICS
(version with load limiting device)
Hydraulic schematic for crane - HCD4 distributor - ground controls - load limiting device
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV003 DEVIATOR
DV007 DEVIATOR
FI870 FILTER (RETURN)
RU975 FAUCET
VA164 DOUBLE EFFECT BLOCK VALVE
VA194 DOUBLE EFFECT BLOCK VALVE
VA200 DOUBLE EFFECT BLOCK VALVE
VA209 SIMPLE EFFECT BLOCK VALVE
VA215 OIL FLOW CHECK VALVE
VA227 SEQUENCE VALVE
VA233 DOUBLE EFFECT BLOCK VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
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4.1
HYDRAULIC
SCHEMATICS
GR3
Hydraulic schematic for crane - HCD4 distributor - top seat controls - load limiting device
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV003 DEVIATOR
DV007 DEVIATOR
FI870 FILTER (RETURN)
RU975 FAUCET
VA164 DOUBLE EFFECT BLOCK VALVE
VA194 DOUBLE EFFECT BLOCK VALVE
VA200 DOUBLE EFFECT BLOCK VALVE
VA209 SIMPLE EFFECT BLOCK VALVE
VA227 SEQUENCE VALVE
VA233 DOUBLE EFFECT BLOCK VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
VA247 OIL FLOW REGULATOR VALVE FOR ROTATION
CYLINDER
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4.1
HYDRAULIC
SCHEMATICS
GR3
Hydraulic schematic for crane - Danfoss distributor - load limiting device
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV003 DEVIATOR
DV007 DEVIATOR
FI870 FILTER
(RETURN)
VA164 DOUBLE EFFECT BLOCK VALVE
VA209 SIMPLE EFFECT BLOCK VALVE
VA227 SEQUENCE VALVE
VA233 DOUBLE EFFECT BLOCK VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLINDER
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4.1
HYDRAULIC
SCHEMATICS
GR3
Hydraulic schematic for crane - versions
CODE DESCRIPTION
DI341 DISTRIBUTOR
DV007 DEVIATOR
VA102 DOUBLE EFFECT BLOCK VALVE
VA185 SELECTOR VALVE
VA215 OIL FLOW CHECK VALVE
VA227 SEQUENCE VALVE
VA232 UNIDIRECTIONAL VALVE
VA239 SIMPLE EFFECT BLOCK VALVE
VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLINDER
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