Fast Mover FMT9000 User manual

Product Instruction Manual
FMT9500
HVLP Gravity Feed Spray Gun
ELITE LEVEL WAX INJECTION GUN
FMT9000
Instruction Manual
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FMT9000 Instruction Manual
Please keep in a safe place for future reference
T: [phone] E: [email protected] W: www.fastmovertoolsuk.com
9English
OPERATING INSTRUCTIONS FOR WAX 3
1 - GENERAL WARNING
This symbol guides your attention to points that concern your safety. Please read carefully and follow the instructions listed in
this section. Before using the Wax 3, read the operating instruction thoroughly and follow them. Before carrying out any type of
maintenance or repair operation, ask information to your retailer or from specically trained technician otherwise your warranty
will nullify voluntary. Before performing every manteinance operations, internal cleaning or a tank re-ll always disconnect
the Wax 3 from the air supply. Before using the cleaner product to be sprayed with the Wax 3 Pressure Cup Spray Gun, verify
that it is in fact compatible with the work environment and the individual safety devices employed, according to the product
safety sheet. While operating the Wax 3, wear the appropriate safety garments and devices (gloves, glasses, masks, overalls, etc.)
according to the instructions listed in the product safety sheet. The use of safety protection glasses is always recommended.
Hang the Wax 3 on the special hook when it is not being used, so as to guarantee its vertical position. Never tilt the Wax 3 at
an angle greater than 45°, while operating it, in order to avoid inconvenient with the product ow. Regularly check the free
movement and the ecency of the safety valve (8). Do not use the Wax 3 in case the safety valve is stuck. In this case contact
the dealer who sold you the Wax 3.
PRODUCT IDENTIFICATION
2.1 Danger of re or explosion
Do not use solvents and/or halocarbon based detergents (1.1.1 Ethyl trichloride, Methylchloride, etc.) since they could rust gal-
vanized parts causing even explosive chemical reactions. Never use acidic or alkaline substances for cleaning (basics, paint-re-
movers, etc.) Check the ash point of the product used and pay utmost attention to the ambient temperature where you are
working so you are aware of the dangers. Make sure that there are no ignition sources such as free ames, sparks, incandescent
wires or high-temperature surfaces in addition to tools, electric tools or other devices not certied for use in explosive or poten-
tially explosive atmospheres in the work environment.
Mechanical contact of the device with other metals might generate sparks so do not strike steels or oxidised or rusty metals.
2.2 Health safety equipment and precaution
Use the Wax 3 only in well ventilated areas. Always wear suitable protective gloves and goggles as well as specic breathing l-
ters/masks. Use working clothes to protect the body from contact with vapours, mists directly with the products liquids. Please,
refer to the safety data sheet of the product for all the security informations.
2.3 Warnings concerning improper use
After cleaning, maintenance and/or repairs and, in any case, before using the Wax 3, make sure nuts and bolts are rmly secured
in their housings. Never direct the jet towards people or animals.
Never exceed the maximum pressures 8 bar/116 PSI.
Do not clean the parts and especially the threads (in particular the llet of the tank) with abrasive brushes or sandpaper.
1 - CAP HOLDER FASTENING RING
2 - PROBES QUICK COUPLING
3 - HANDGRIP
4 - TANK
5 - CONTROL TRIGGER
6 - TANK HOUSING
7 - STRAIGTH NOZZLE
8 - SAFETY VALVE 8 BAR / 116 PSI
9 - FEEDING: ¼ GAS MALE THREADED
CONNECTOR
10 - MARK
11 - SONDE
12 - AIR VALVE
13 - FASTENING HOOK
14 - HANDWHEEL REGULATOR
15 - HANDWHEEL REGULATOR OF MATERIAL CAP
2 - SAFETY WARNING
2
1
3
5
4
6
8
7
9
10
12
13
15
14
11
FAC-SIMILE
Fig. 1
10
English
Screw completely the tank at the gun
before connect the air supply.
3 - INTENDED AND FORBIDDEN USES
ATTENTION: Wax 3 tank must be used when using the applicator in a potentially explosive atmosphere.
The use of dierent or of third-party tanks is strictly prohibited.
CAUTION
NEVER USE HALOGENATED HYDROCARBON SOLVENTS, as these can damage or cause melting of the aluminium gun parts
due to chemical reactions. Incompatible solvents include: Methyl chloride, Dichloromethane, 1.2-Dichloroethane, Carbon
tetrachloride, Trichloroethylene, 1.1.1 - Trichloroethane.
The presence of free ames and the generation of sparks is severely prohibited during and after use of the Wax 3. The products might
be highly inammable and therefore a possible cause of serious res. Avoid any conduct that may give rise to sources of ignition, such
as smoking, generating sparks in mechanical or electrical processes, or working inprecarious safety conditions.
Connect the Wax 3 directly to earth, using a mobile spiral conductive tube (resistance of less than 1 Mega Ohm), checking earthing
eciency periodically.
Use the Wax 3 in well ventilated areas, using the spray painting booth; inadequate or insucient ventilation will increase the risk of
explosion and may lead to intoxication by the solvents.
Always wear the specied personal protective equipment prescribed by this manual and product safety sheet; in the event of physical
injury seek medical attention immediately.
Prolonged and constant use of the Wax 3 may cause syndromes related to physical stress; in the event of limbs fatigue, suspend
painting operations to rest.
Due to the high speed paint ow during high pressure spraying, in certain circumstances electrostatic charge
may accumulate on equipment, and in particular on the Wax 3 . During the discharge phase, these charges may cause the formation
of sparks or ames. Always ensure the Wax 3 is grounded.
Use exclusively lightly oxidising gas for nebulising, and possibly compressed air.
If scale forms on the surface of the equipment, this may also cause electrostatic charges. Discharging may
generate ames or sparks. Remove all scale to maintain electrical conductivity.
PLEASE NOTE: the applicator is not designed to work in dusty areas, especially if the dust is ammable or highly ammable. Pay
utmost attention to the deposits of dust in the surrounding environment, in the work area and on the applicator. Do not work if
you are unsure of the type of dust and whether or not it might become ignited.
2.4 General risk
The applicator must be not used if it has been subjected to potential damage following a bang or a fall which may have com-
promised its resistance, in particular regarding endurance, adjustment or pressure parts. Negative eects may not be imme-
diately visible in terms of fractures, cracks or other similar eects. If any of the said events occur do not use applicator, but have
inspections and testing carried out on it before putting it back in service. If you have any doubts please contact the salesman
before using the product. Check the thread of the pressure cup for wear at regular intervals. Check the threading of the tank at
regular intervals. Lubricate the thread of the tank with the TFO-LF lubricant after each application.
The applicator must not be used, not even if clearly worn, oxidised or in terrible maintenance condition, unless following a total
overhaul performed by an authorised retailer or producer.
The edge of the tank may be sharp and injure hands, so using the applicator with special work gloves is recommended.
Working pressure 4 - 6 bar ( 58 - 87 PSI)
Max pressure 8 BAR / 116 PSI.
 g. 2 8
The safety valve causes a strong ow of air when it releases the pressure from the tank. Pay attention to ears and eyes in
addition to any build-up of dust or substances that might be scattered around the work area.
Make sure that the work area oor is dissipative and anti-static, and that every one inside the work area is wearing
anti-static shoes and all personal protective equipment prescribed for that area. The personal protective equipment must
ALWAYS be present and available for every one involved in the use operations or inside the work area.

FMT4710 / FMT4720 Instruction Manual
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5 - PACKAGING AND STORAGE
The Wax 3 is supplied in single 350x280x110 mm cardboard boxes. Gross weight 1,552 kg Net weight 1,445 kg
It must be stored in non-humid environments, at the temperature between -15° and +40°C.
4 - LIMITATIONS OF THE APPLICATOR
4.1 INTENDED USES
• Spraying of liquid, sound deadening, stone foil, bituminous products, waxes for boxed structures, protective and soundproong
products.
• Use only in safe conditions as indicated in this manual, in a well-lit work area with good visibility and good ventilation;
the work area must be user-friendly for the operators, without hazardous impediments or obstacles so they can work
properly and risk-free. The presence of unspecialised or unauthorised personnel must be restricted to sole necessity,
and knowledge of the standard safety and re prevention measures in the area is mandatory.
• Maintain and clean the Wax 3 as indicated in this manual. Pay attention to chemical compounds, detergents and similar products.
• Use only after reading and understanding the contents of this manual and the current service information for the product used.
• Disconnect the air from the Wax 3 before maintenance, cleaning or relling.
• Get ready to work by checking the earthing, the eciency of the tools to be used, that the PPE is present and by looking for any risk
or hazard conditions in the area.
4.2 REASONABLY PREVENTABLE INCORRECT USES
• Use products other than those mentioned above.
• Work partially applying the environmental and safety instructions this manual contains.
4.3 PROHIBITED USES
• Spray paints, dyes and/or other chemical substances not expressly indicated in this manual.
• Use the applicator without have read and learned this manual.
• Point the applicator toward yourself, other people, animals, plants or other objects that aren’t intended to be treated.
• Exceed the maximum pressure of 8 Bar/116 PSI.
• You must wear the personal protection equipment indicated in this manual.
• Use HALOGENATED HYDROCARBONS such as solvents or liquid detergents, as indicated in the warnings.
• Cause or bring ames, sparks, high temperature surfaces or potential ignitions of the like due to electrical and non-electrical
equipment into the work area.
• Operate the Wax 3 without having read or understood the content of the product technical and safety sheets.
• Modify the applicator or its parts in any way.
• Continue to use the applicator after detecting failures or malfunctions of the apparatus or related equipment.
• Work in dusty areas with ammable or highly ammable dust.
6  SETUP AND REGULATION OF THE APPLICATOR
The applicator is equipped with two sequential operation modes, set by the control trigger (5).
With a gently press on the control trigger a rst block will be sensed, this is the First Time, it allow the air, only the air, to ow from the
applicator. Applying a stronger press on the control trigger the First Time block will be surpassed, this will activate the Second Time,
it allow the mixture of air and product to ow from the applicator.
Always disconnect the air supply before operating on the Wax 3 or taking away the tank (4).
11
2
Fig.3
6.1.1 6.1.3
push
back
6.1 Installing the probe
6.1.2
12
English
15
6.2 Supply
Fill the
material
6.1.1 Insert the probe (11) male quick coupling into the applicator socket (2), if the coupling doesn’t enter in it, push
the socket ring back (2) and insert the coupling (11).
6.1.2 Before disconnect the probe, use the First Time to eliminate every product residue inside the probe.
6.1.3 To disconnect the probe, push the socket ring back (2) and extract the quick coupling (11).
8
4
Fig.4
6.2.2 6.2.3 6.2.4
Every time needs the opening of the tank, it is obbligatory to release the air content, pull the pressure discharger ring (8).
Screw always the tank (4) until the bottom before to put in pressure the applicator.
6.2.1 Disconnect or close the compressed air supply, pull the safety valve ring (8) in order to discharge the pressure from the tank (4).
6.2.2 Unscrew the tank clockwise.
6.2.3 Fill the material into the tank (max 1 lt).
6.2.4 Screw on the tank counterclockwise.
6.3 - ADJUSTMENT
6.3.1 Adjusting of the product quantity (g. 5)
Turn handwheel regulator (15) clockwise so as to gradually reduce descrease of product
o. Turn anti-clockwise to increase rate of product ow.
Standard adjustment:
- Working pressure 3 - 4 bar .
- Open the air by turning of at least half a turn the handwheel regulator of the air (14) and adjusting the product’s ow by the handwheel
regulator (15).
- Assembly the extension for the work that you have to do.
Never close the handwheel regulator of the air (14), otherwise it cloud daub the applicator.
14
Fig.6
6.3.2 Adjusting product pulverisation (g. 6)
Never totally unscrew the air adjustment ywheel (14).
Turn the ywheel (14) clockwise in order to close the passage of air gradually (never
totaly close ywheel no. 14) with consequent reduction of the atomisation. Turn the
ywheel (14) anti-clockwise to open the passage of air gradually, with a consequent
increase of atomisation.
Fig.5

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FMT9000 Instruction Manual
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13 English
8 - RESIDUAL RISKS
8.1 Potential sources of ignition such as sparks, ames, electric arcs, high surface temperatures, acoustic energy emissions,
optic radiation, electromagnetic waves or other sources have to be avoided.
6.4 - STARTING
6.5 Technical Data and Air supply installation
6.5.1 Weight (without material) 1.445 g.
6.5.2 Air connection thread ¼ gas male threaded connector
6.5.3 Tank contents 1 lt
6.5.4 Nozzle Size Ø1.7 mm
6.5.5 Air consumption 200-300 L/min..
6.5.6 Working pressure 4 - 6 BAR / 58 - 87 PSI
6.5.6 Maximum working pressure 8 BAR / 116 PSI
6.5.7 Recommended max length of the tube 10 m.
6.5.8 Minimum internal cross-section of the tube 6 mm.
To connect the system to the Wax 3 and ensure its earthing, use a spiral conductive hose for dynamic laying with resistance
lower than 1 mega Ohm. Be sure that the hose is chemically stable with the products used and that it carries the information on
the allowed maximum and working pressure and the date of production (and expiration date, if any), and periodically check the
earthing and eciency of the hose
A disconnection switch and a pressure reducer with lter and gauge have to be between the applicator and the compressed
air system, and the connection hose must not be any longer than 10 m. (Fig.7).
Max. working pressure 8 Bar
116 PSI
Pressure reducer with lter
and gauge
Ø 6 mm
8
4
5
Fig.7
Max hose lenght 10 m Air switch
Before Wax 3 start-up, wear the individual safety devices:
• Safety gloves
• Ear defenders
• Safety glasses
• Anti-static footwear
• Dust/Gas mask of adequate category.
• Ensure that the applicator, the parts to be
treated and the operator are grounded.
7 - USING THE EQUIPMENT
7.1. Starting, use, supply and istalling the probe see paragraph 6.
7.2 For the pneumatic connection to the air supply, see point 6.5 Fig.7.
Do not tilt more than 45°
7.3. Point the Probe towards the object you want to treat. Fully push the trigger (5) of the Wax 3.
7.4. After the completation of the works, clean the probe as descripted at point 6.1, disconnect or close the compressed air
supply then discharge the pressure from the applicator tank pulling the air valve ring as per point (8). Empty completly
the tank and ush it with clean water. Collect the obtained cleaning moisture in a container. Do NOT dispers it into the
environment and dispose it accordingly to your country laws.
14
English
13 - WARRANTY
The quality of the products supplied is covered by a warranty of 12 months.
The warranty is valid as of the date of billing and is based on this date.
The warranty is automatically rendered null and void if the product:
- shows signs of tampering
- shows signs of wear in itself or in the materials making up the product, due to lack of or incorrect maintenance
- shows signs of lack of cleaning, maintenance or incorrect storage other than as specied in the operation and maintenance manual
supplied with the product
- is used other than as intended in design or as specied in the operation and maintenance manual and on the reference data plates.
The warranty is also automatically rendered null and void if when returned the product:
- is not in its original packaging and/or accompanied with the relative administration documents;
- In the case of damage, accidents or faults not attributable to the manufacturer but caused or deriving from causes attributable to
transport, inadequate or improper packaging or if in any way damaged.
All product returns must be exclusively carriage paid.
9 - TROUBLESHOOTING
The tank does not unscrew Residual pressure in the tank
PROBLEMS CAUSES CORRECTIVE ACTIONS
The Wax 3 does not spray when control
trigger is pressed No supply
Irregular spraying Supply tube dirty or clogged
Pull the ring of the safety valve
(Fig. 2; nr.8).
Verify the air supply connection.
Verify if there still material in the tank.
Clean all ducts and spraying nozzle, do
not tilt the Wax 3 at an angle greater
than 45°.
10 - MAINTENANCE AND CLEANING
10.1 Cleaning
Ensure that the ash point of the detergents is at least 5° > of the current ambient temperature.
Make sure that the air-product adjustment handwheel regulator (g. 1 nr.15) is completely closed to avoid atomization of the solvent
which may lead to pollution of the nearby environments
10.1.1 Disconnect the applicator from the air supply.
10.1.2 Empty out the product from the applicator.
10.1.3 Fill the tank halfway with clean water or detergent suitable for the product used.
10.1.4 Rinse the tank making the the water or detergent inside it whirl round. Close the tank and connect the Wax 3 again.
10.1.5 Spray all the water or detergent into an appropriate container.
10.1.6 Disconnect, release the pressure from the tank and open it, pour the liquid into a suitable container. Do NOT dispers it into the
environment and dispose it accordingly to your country laws.
10.2 Maintenance
10.2.1 Never use force. Using improper tools such as pipe wrench, gas torch, etc. will void any warranty. In many cases proper
repairs can only be carried out with the aid of special tools. In such cases, limit yourself to estabilishing the cause of the
problem and leave the repairs to the service department. We will refuse to accept liability for faulty functioning of the
applicator if it is dissambled by the customer.
11 - NOTE REGARDING REACH REGULATION NO. 1907/2006
According to the obligations of the above-mentioned regulation, the manufacturer reports that:
some components of the series WAX 3 applicators contain a concentration of lead (Pb) CAS: 7439-92-1 greater than 0.1%
calculated weight/weight, precisely in the brass parts and in some aluminium alloys a varying percentage but in any case less
than 3% considering weight on weight.
Lead (Pb) is contained in the list of SVHC (Substances of Very High Concern) candidates of the ECHA (European Chemicals
Agency).
12 - DISPOSAL
The components of our WAX 3 applicators are mostly made with highly recyclable materials. Please deliver the applicator to a
qualied waste disposal centre so that it is disposed of in the proper manner and that its parts are sent to recycling.
The information provided in point 11 must be notied to the waste disposer/recycler of the applicator.
DRUCKBECHERPISTOLE WAX 3

Fast Mover Tools Limited
1 French’s Ave, Dunstable LU6 1BH
T: [phone] E: [email protected] W: www.fastmovertoolsuk.com
Please look after the environment, dispose of all packaging in a responsible
way. Always dispose of tools in accordance with local authority guidelines.
© 2022 Fast Mover Tools Ltd. This document is copyright and is not to be
copied, circulated, distributed or shown to anyone other than the intended
recipient without the express permission of the directors.
Please keep in a safe place for future reference