FE GX100 Series User manual

USER’S MANUAL
Uninterruptible Power Supply
GX100 Series (1kVA, 1.5kVA, 2kVA, 3kVA)
Model M-UPS010AD1B
M-UPS015AD1B
M-UPS020AD1B
M-UPS030AD1B
INR
-
HG5684

High-safety uses
Prevention of Radio Interference
Prevention of Harmonic Current Interference
This product is based on the Guidelines for harmonic Suppression measures for
general-purpose UPS.
i
For safe use
Handling of this manual
This manual contains important information for safe use of the product.
Please read this instruction manual carefully before using the product to
ensure that you fully understand the product.
Important
This product is class A information technology device based on the standards of
the Voluntary Control Council for Interference by Information Technology
Equipment (VCCI). Use of this product in a residential area may cause radio
interference. In this case, the user may be required to take appropriate action.
This product is designed and manufactured for the general use, such as general
office use and personal use, and is not designed and manufactured for uses
(control of nuclear reactions at the nuclear facilities, aircraft flight control, air
traffic control, mass transport control, medical life support systems, and missile
launch control in weapon systems, etc.) that require a high degree of safety, and
can cause death or serious injury if the required safety is not maintained. Do not
use this product without carrying out measures to ensure the required safety for
such a use. If using this product for such a use, consult with our sales
representatives.
All rights reserved. Copyright (c) Fuji Electric Co., Ltd. 2011

Caution about Safety
ii
Warning Indicates high risk of death or serious injuries when the
Important
Symbols
The condition of the UPS
LED Indications
Lit
Flashing
Out
Attention: Information in this manual is subject to change without notice.
Ca ution
Following warning signs are included to prevent the user from damaging
the UPS and the connected devices.
product is not used properly.
Improper use could cause mild injuries and damage the
UPS and the connected device.
“Important” indicates caution about the use of the UPS.
Warning Signs

iii
List of important warnings: Risks when UPS is not used correctly
Electric shock Do not remove the cover of the UPS.
High voltage parts inside UPS may cause electric shock.
"Caution" indicates that slight or moderate injury may occur,
the UPS or user’s property may be damaged.
Electric
shock Injury
Do not insert fingers or sticks into the cooling fan or the
vent hole. Doing so may cause electric shock or injury.
Electric shock
Only maintenance personnel must perform the
maintenance including the replacement of battery and
cooling fan.
Connect the AC input plug to a grounded power outlet, or
connect the ground wire to the ground terminal.
(class D grounding)
Commercial power supplies usually have electrodes
on the grounded and ungrounded sides, in addition to
the grounding electrode (earth). Check before
connecting. Connecting in reverse may cause
malfunction by noise or electric shock.
Caution about Safety
Caution
Electric
shock Failure
When inspecting or servicing the UPS, turn off the power
to the connected equipment (equipment connected to
the UPS) and the UPS.
For M-UPS010AD1B and M-UPS015AD1B, pull the AC
input plug on the back of the UPS from the input power
receptacle.
For M-UPS020AD1B and M-UPS030AD1B, turn off the
input breaker on the rear of the UPS and disconnect the
AC input terminals (R, S).
Warning "Warning" indicates that death or serious injury may occur.

iv
Injury Do not step on or put an object on the UPS.
Injury
Damage
The UPS is heavy. Caution in handling the UPS.
Take out the UPS in a level and flat place. The weight of
the UPS is as follows:
.M-UPS010AD1B: 13.5 kg (without battery: 7.5 kg)
 M-UPS015AD1B: 21.5 kg (without battery: 12.5 kg)
 M-UPS020AD1B: 33 kg (without battery: 21 kg)
 M-UPS030AD1B: 39 kg (without battery: 21 kg)
Fire
Damage
This UPS can be installed lying down; if the UPS is
installed lying down, it should be tilted only 90 degrees
clockwise when viewed from the front.
Never tilt the UPS to the left, counter-clockwise.
Leaking batteries may cause fire or UPS failure.
NG
NG
OK
OK
Caution about Safety

Caution about Safety
v
Damage
This UPS is not designed for medical equipment that comes in contact with
the human body.
Do not place objects affected by magnetism near the UPS.
Have the voltage set within the range of the input connected device.
Failure to do so may damage the connected device.
Do not operate the voltage setting switch while the UPS is operating.
Doing so may damage connected equipment. Restarting the UPS will output the
changed voltage and may damage the connected equipment. The output voltage
cannot be changed by operating the switch while the UPS is operating.
Replace the battery periodically.
Continued use of a UPS at the end of its battery life may result in battery leakage
or smoking.
Replace the battery with a new one specified by Fuji Electric.
Using unspecified batteries or mixing old and new batteries may cause UPS
failure or trouble.
When performing a rolling blackout, or when unplugging the AC input plug
from the input power outlet, or when turning off the input breaker on
the rear of the UPS, make sure that the RUN LED (green) is flashing slowly
(1.6 second cycle).
When the distribution board breaker is turned off, the AC input plug is unplugged
from the input power outlet, or the input breaker on the back of the UPS is turned
off, the built-in battery is discharged because the condition is the same as a power
failure when the RUN LED is lit.
This may cause battery deterioration and shorten the battery replacement cycle.
Warning label
Never remove the labels.

vi
Caution for Use
Important
Do not install and store the UPS in the following places:
 Outdoor location
 Exposed to the wind and rain
 Extremely humid and dusty
 With corrosive gas or salt
 Direct sunlight
 Near sparks or heating element
 Extremely hot or cold, where the temperature fluctuates greatly
 With vibration and shock
Do not perform the battery check in succession.
When the battery check is performed, the internal battery actually discharges
to check the voltage.
Consecutive battery checks may cause battery degradation and shorten the
battery replacement cycle.
If the UPS is not used for a long time, charge the battery every two
months. Charge the battery by operating the UPS for 12 hours or more
every two months. After charging the battery, perform the battery check. If the
UPS is not used for a long period of time, the battery may become over-
discharged due to self-discharge, rendering the UPS unusable.
Disposal of used battery has legal restrictions
Please follow any local, county, regional or state guidelines for the disposal of
batteries.
Do not block the vent hole and cooling fan, Do not use UPS where the air is
not well ventilated.
The UPS is equipped with vents and cooling fans to cool the inside of the UPS;
the internal and ambient temperatures of the UPS may deviate from the rated
specifications.
Replace the cooling fan periodically.
Continued use after the fan has reached the end of its service life may cause
the internal temperature of the UPS to exceed its rating.

Caution for Use
vii
The allowable voltage between the UPS input electrical cable and ground is
230VAC.
Applying a voltage of 230 VAC or higher may damage the filter circuit in the input
section.
The allowable input surge voltage of this UPS is 5kV peak (1.2 x
50µs). 2kVpeak (1.2 x 50µs) for the model "-UC".
Applying a surge voltage exceeding 5kV peak (2kV peak for "-UC") may damage the
filter circuit in the input section.
The input voltage of the UPS is 85VAC to 138VAC.
When input voltage is different from the rated voltage (200 VAC, etc.), install a
transformer outside the UPS to convert the voltage. Applying a voltage higher than the
input voltage range may damage UPS.
Connect the UPS to the input power supply within the rated input voltage range of
the connection device.
In bypass operation, the input voltage of the UPS is output directly to the connection
device. Applying the voltage that exceeds the rated input voltage range of the connected
device may damage the connected device.
Do not apply single wire grounding to the output side.
There is no insulation between the input and output of the UPS. Therefore, do not
ground only the output side. Doing so may cause trouble due to noise or malfunction.
When connecting the UPS to a three-phase power supply system, be sure to
connect the grounded phase of the three-phase power supply system to the
electrode of a grounding side of the AC input of the UPS.
Connecting to an ungrounded power supply may cause malfunction.
When using a generator temporarily during a planned power outage, use a
generator that meets the following specifications.
Connecting a generator that does not meet the following specifications to the input
section of the UPS may cause the UPS to malfunction or be damaged.
•Voltage variation: 85 to 138 VAC
•Frequency variation: within rated frequency ± 5% (1Hz/sec.)
•Voltage waveform distortion: within 5%
•Voltage zero-cross condition: No more than one zero-crossing during one cycle.
50Hz or 60Hz
4 zero crossings - NG

viii
Contents
Introduction ....................................................................................................... i
1 Unpacking
1.1
Opening the Package ............................................................................. 1
2
2.1
Name and Main Function of Each Part................................................... 2
2.2
How the Product Works ...................................................................... 4
3
During normal operation
Battery power failure (in case of input power supply error)
Bypass operation (In case of abnormalities inside the UPS）
Installation
3.1
Installing the UPS ................................................................................. 6
Caution about installation
Determining an installation location
Installation method
Installation method of M-UPS020AD1B and M-UPS030AD1B
3.2 Connecting the Cable ............................................................................... 10
Caution about connecting the cable
Preparation before connecting the cable
Connecting the output cable
Connecting the input cable
3.3 Interface Port............................................................................................ 15
CN1 (Standard monitoring interface)
CN2 (Computer interface)
3.4 Setting up the Output Voltage ................................................................ 17
4
The setup procedures of the rated output voltage
Running
4.1 Turning on the UPS .............................................................................. 19
Checking cable connections
Turning on the UPS
Turning on the power to the connected device
4.2 Power OFF.............................................................................................. 22
5
Turning off the connected device
Turning off the UPS
Maintenance
5.1 Inspection ................................................................................................ 24
Daily Maintenance
Opening the package
Contents of the package
Overview

ix
5.2
Operation for Planned Power Outages ........................................... 26
Operation before planned power outage
Operation after planned outage
5.3 Inspecting the Battery ....................................................................... 28
6
Confirming the state of the UPS
Using the manual check function
Charging the battery
Troubleshooting
6.1 Warning Beep Sound ........................................................................... 37
6.2 Operation Mode List............................................................................ 38
LED Flashing Type
Warning Sound Type
Replacing the Battery ........................................................................ 32
Time of battery replacement
Method of battery replacement
Disposal and storage of battery
5. 5

Replacing the Cooling Fan ................................................................ 35
Timing of the cooling fan replacement
Method of cooling fan replacement
5.6 Storing UPS ............................................................................................... 36
7
Pre-Storage Operations
UPS stored longer than two months
Appendix
7.1 Rated Specification ............................................................................43
7.2 Additional Description for UL Type ...................................................46
5.4
Contents

-1 -
1 Unpacking
1.1 Opening the Package
Take out the UPS on a level and flat surface.
.M-UPS010AD1B: 13.5kg / 30lbs
 M-UPS015AD1B: 21.5kg / 48lbs
 M-UPS020AD1B: 33.0kg / 73lbs
 M-UPS030AD1B: 39.0kg / 86lbs
Contents of the package
Check for any damages in the appearance of the UPS. Confirm that all
accessories are contained.
UPS Model Accessories Quantity
M-UPS010AD1B
(1kVA)
User’s manual 1 copy
M-UPS015AD1B
(1.5kVA)
User’s manual
Warranty
1 copy
M-UPS020AD1B
(2kVA)
User’s manual
Warranty
Bracket (with 6 sets of crews)
1 copy
1 set
M-UPS030AD1B
(3kVA)
User’s manual
Warranty
Bracket (with 6 sets of crews)
1 copy
1 set
If the UPS has damages or any accessories are missing, contact
the company who you purchased the UPS from.
Caut ion: Heavy Load
Opening the package

-2 -
2 Overview
2.1 Name and Main Function of Each Part
<M-UPS010AD1B, M-UPS015AD1B>
<M-UPS020AD1B, M-UPS030AD1B>

2.1 Name and Main Function of Each Part
-3 -
Name Main function
(1)
RUN
Green light flashes when UPS is connected with input power
supply. Green light is on when the UPS is operating normally.
(2) ALARM Orange light is on for any failures in the UPS.
(3) OVER LOAD Orange light is on when the load capacity of the
connected device exceeds the rated specification.
(4) BYPASS Orange light is on while the UPS is in bypass running.
(5)
LED
BATTERY
CONDITION
(6) ON/OFF Press for 1 second to switch between ON and OFF
(7) RESET
Press RESET to stop the warning.
After the fault has been recovered, press RESET for 3
seconds to turn off the ALARM LED.
(8) BATT CHECK Press BATT CHECK button for 2 seconds to check
the battery manually.
Switch
BYPASS
To forcibly (manually) switch to bypass operation while the
UPS is in normal operation. Press switches RESET and
BATT CHECK simultaneously for 3 seconds. Press the
switches again simultaneously for 3 seconds to return the
UPS to normal operation.
(9) Vent hole Allows ventilation inside the UPS. The air direction is intake.
(10) Cooling fan Cools inside UPS. The air direction is exhaust.
(11)
AC input plug
[only M-UPS010AD1B
and M-UPS015AD1B]
Connects to an input power supply
(12)
Input terminal block
[only M-UPS020AD1B
and M-UPS030AD1B]
Connects to an input power supply
(13) Input breaker Circuit breaker to protect the input circuit.
(14) AC outlet Connects the input plug of the connected device.
(15)
Output breaker
[only M-UPS020AD1B
and M-UPS030AD1B]
Breaker for protecting the AC outlet.
(16)
Output terminal block
[only M-UPS020AD1B,
and M-UPS030AD1B]
Connects to an output system.
(17)
Ground terminal
[only M-UPS020AD1B,
and M-UPS030AD1B]
Connects a grounding wire.
(18) Switch of voltage setting To set up the output voltage.
(19) Interface slot Mounts various interface cards.
(20) Standard monitoring
interface (CN1) Outputs a no-voltage contact signal.
(21) Computer interface (CN2) Computer interface.
Lit: 80 to 100% Flashing: 50 to 80% Out: 0 to 50%
When the battery is normal, the amount of charge is indicated.
When the battery is abnormal, it lights up orange.

-4 -
2.2 How the Product Works
＋
Bypass
AC/AC converter
Boost chopper
BatteryCharger
During normal operation
This UPS operates with AC power as input and supplies constant voltage output
to connected devices. At the same time, it charges the product's built-in battery
to prepare for battery operation. The output frequency is synchronized with the
input frequency.
：Power is fed
：Power is not fed
Output
to connected device
Input power supply
Battery power failure
If a power failure or input power voltage/frequency error occurs, the UPS starts
discharging from the battery and continues to supply stable power to the
connected device. The system switches to battery operation without interruption.
When the input power is restored (when the voltage of the input power returns to
within the rating), the UPS automatically returns to the normal operation described
above.
Electricity flow during battery operation
[ UPS]
Electricity flow during normal operation
＋
Bypass
AC/AC converter
Boost chopper
Charger Battery
[ UPS ]
Power is fed
The abnormalities
occur at an input
power supply.
While the UPS is operating,
-Power failure
-The abnormalities of voltage or frequency etc.
Power is not fed
Output
to connected device

- 5 -
Bypass operation (in case of UPS internal error)
When the abnormalities occurred in the UPS, the output switching circuit
switches to the bypass circuit and through the bypass circuit.
In the case of M-UPS010AD1B and M-UPS015AD1B, it takes some time (10 ms
or less) to change the circuit; in the case of M-UPS020AD1B and M-
UPS030AD1B, switching can be performed in an uninterrupted state.
It is the same as when switching to bypass operation manually with the switch on
the front of the UPS.
During bypass operation, power is not supplied from the battery to the connected
devices.
＋
Bypass
AC/ACconverter
Boostchopper
BatteryCharger
[UPS]
PowerisSupplied
Theabnormalities
occurinsidethe
UPS
- TheabnormalitiesinsidetheUPS
- Manualchangeovertothebypass
operation
Powerisnotsupplied
Output
toconnecteddevice
Inputpowersupply
Electricity flow during bypass operation
2.2 How the Product Works

-6 -
3Installation
3.1 Installing the UPS
Caution about installation
Injury Do not step on or put an object on the UPS.
Do not place magnetically sensitive objects (monitors, hard
drives, etc.) around the UPS. It may adversely affect the object.
Installation location
Important
Do not install and store the UPS in the following places:
 Outdoor
 Exposed to the wind and rain
 Extremely humid and dusty
 With corrosive gas or salt
 Direct sunlight
 Near sparks or heating element
 Extremely hot or cold, where the temperature fluctuates greatly
 With vibration and shock
Do not use in a residential area or adjacent area.
This UPS is a Class A information technology device according to VCCI
(Voluntary Control Council for Interference by Information Technology
Equipment) standards. Use of this UPS in a residential area may cause
radio interference. In this case, the user may be required to take appropriate
measures.
Do not block the vent hole and cooling fan, Do not use UPS where the air
is not well ventilated.
The UPS is equipped with vents and cooling fans to cool the inside of the
UPS; the internal and ambient temperatures of the UPS may deviate from the
rated specifications.
Cau tion
Damage

3.1 Installing the UPS
-7 -
The following space is required for installation.
 The UPS draws air in through the vents on the front of the UPS and exhausts
it through the cooling fan on the back of the UPS. A minimum of 10 cm of space
is required on the front and back of the UPS.
When performing maintenance on the UPS, a space of
approximately 1 m is required in front of and behind the UPS.
The recommended environment is as follows.
Item Recommended environment
Temperature 15 to 25 degrees C
Humidity 30 to 70% (no condensation)
10cm
or more
UPS
Front Rear
Intake
air
10cm
or more
Right side
Exhaust
air
Approx. 1m
UPS
Appro 1m
Rear
Front
Right side
Space for
maintenance of
cooling fan
Space for
maintenance of
cooling fan/batteries

- 8 -
Installation Position
Fire
Damage
This UPS can be installed lying down; it should only be tilted
90 degrees clockwise when viewed from the front; do not tilt the
UPS to the left (90 degree counter-clockwise).
NG
NG
OK
OK
3.1 Installing the UPS
CAUTION
This UPS can be installed in a 19-inch rack with optional rack attachment.

- 9 -
Installation method of M-UPS020AD1B and M-UPS030AD1B
Injury
Damage
When using the bracket (standard attachment) to fasten the UPS to the floor, first
fasten the bracket to the UPS, then fasten the bracket to the floor. This bracket is
for preventing an overturn of the UPS.
How to attach the brackets
 When using the self-standing type, tilt the UPS gently to the right and attach
the stabilizer to the bottom of the UPS with six screws.
Cau tion: Heavy Load
Take out the UPS in a level and flat place
The weight information is as follows:
 M-UPS020AD1B: 33kg (without battery: 21kg)
 M-UPS030AD1B: 39kg (without battery: 21kg)
3.1 Installing the UPS

10
3.2 Connecting the Cables
Electric
shock
Connect an AC input plug to a grounded power outlet, or
connect the ground wire to the ground terminal. (class D
grounding)
Risk of an electric shock.
A commercial power supplies usually have grounding and
ungrounded electrodes. Be sure to check before connecting.
Reverse connection may cause malfunction due to noise or
electric shock.
Important
The allowable voltage between the UPS input cable and ground is
230VAC. Applying a voltage of 230VAC or more may damage the filter circuit
in the input section.
The allowable input surge voltage of this UPS is 5kV peak (1.2 x 50µs).
2kVpeak (1.2 x 50µs) for the model "-UC".
Applying a surge voltage exceeding 5kV peak (2kV peak for "-UC") may
damage the filter circuit in the input section.
The input voltage of the UPS is 85 to 138VAC.
When input voltage is different from the rated voltage (200 VAC, etc.), install a
transformer outside the UPS to convert the voltage. Applying a voltage higher
than the input voltage range may damage UPS.
Connect the UPS to the input power supply within the rated input
voltage range of the connection device.
In bypass operation, the input voltage of the UPS is output directly to the
connection device. Applying the voltage that exceeds the rated input voltage
range of the connected device may damage the connected device.
Do not apply single wire grounding to the output side.
There is no insulation between the input and output of the UPS. Do not apply
single-line grounding on the output side. Noise and malfunctions may cause
problems.
Caution about connecting the cable
CAUTION