FE GX200 Series User manual

Fuji Electric Co., Ltd.
USER’S MANUAL
Uninterruptible Power Supply
GX200 Series (1.5kVA, 3kVA)
Model M-UPS015AE2S
M-UPS015AE2R
M-UPS030AE2B
M-UPS030AE2R
M-UPS030AE2C
INR-HG5980

For safe use
High-safety uses
This product is designed and manufactured for the general use, such as
general office use and personal use, and is not designed and manufactured
for uses (control of nuclear reactions at the nuclear facilities, aircraft flight
control, air traffic control, mass transport control, medical life support
systems, and missile launch control in weapon systems, etc.) that require a
high degree of safety, and can cause death or serious injury if the required
safety is not maintained. Do not use this product without carrying out
measures to ensure the required safety for such a use. If using this product
for such a use, consult with our sales representatives.
Prevention of radio interference
Important
This product is class A information technology device based on the
standards of the Voluntary Control Council for Interference by Information
Technology Equipment (VCCI). Use of this product in a residential area
may cause radio interference. In this case, the user may be required to
take appropriate action.
Prevention of Harmonic Current Interference
The products are based on the JIS C61000-3-2.
All rights reserved. Copyright  Fuji Electric Co., Ltd. 2012
i
Handling of this manual
This manual contains important information for safe use of the product.
Please read this instruction manual carefully before using the product to
ensure that you fully understand the product.

ii
Attention: Information in this manual is subject to change without notice.
Caution about Safety
Warning Indicates high risk of death or serious injuries when the
Important
The condition of the UPS
LED Indications
Lit
Flashing
Out
Ca ution
Following warning signs are included to prevent the user from damaging
the UPS and the connected devices.
product is not used properly.
Improper use could cause mild injuries and damage the
UPS and the connected device.
“Important” indicates caution about the use of the UPS.
Warning Signs
LED Indications
Symbols

iii
Caution about safety
Electric shock Do not remove the cover of the UPS.
High voltage parts inside UPS may cause electrical shock.
CAUTION
“CAUTION” indicates that slight or moderate injury may
result, the UPS or user's property may be damaged.
Electric
shock Injury
Do not insert fingers or sticks into a cooling fan or ventilation
hole. Doing so may cause electric shock or injury.
Electric shock Only maintenance personnel must perform the maintenance
including the replacement of battery and cooling fan.
Connect the AC input plug to a grounded power outlet, or
connect the ground wire to the ground terminal. (class D
grounding)
Commercial power supplies usually have electrodes on
the grounded and ungrounded sides, in addition to the
grounding electrode (earth). Check before connecting.
Connecting in reverse may cause malfunction by noise or
electric shock.
Warning "Warning" indicates that death or serious injury may occur.
Electric
shock Failure
When inspecting or servicing the UPS, turn off the power
to the connected device (equipment connected to the
UPS) and the UPS. For M-UPS015AE2S, pull the AC input
plug on the back of the UPS from the input power outlet.
For M-UPS015AE2R and M-UPS030A2E□, turn off the
input breaker on the rear of the UPS and disconnect the
AC input terminals (R, S). Failure to do so may cause
electric shock.
•List of important warnings: Risks when UPS is not used correctly

Caution about safety
iv
Injury Do not step on or put an object on the UPS.
Doing so may cause injury.
Injury
Damage
The UPS is heavy. Caution in handling the UPS.
Take out the UPS in a level and flat place.
The weight of the UPS is as follows:
 M-UPS015AE2S : 24 kg (12 kg without batteries)
 M-UPS015AE2R : 26 kg (14 kg without batteries)
 M-UPS030AE2B : 47 kg (23 kg without batteries)
 M-UPS030AE2R : 42 kg (18 kg without batteries)
 M-UPS030AE2C : 48 kg (24 kg without batteries)

Caution about safety
v
Damage
This UPS is not designed for medical equipment that comes in
contact with the human body.
Do not place objects affected by magnetism near the UPS.
Have the voltage set within the range of the input connected device.
Failure to do so may damage the connected device.
Replace the battery with a new one specified by Fuji.
Using unspecified batteries or mixing old and new batteries may
cause UPS failure or trouble.
When performing a rolling blackout, or when unplugging the AC
input plug from the input power outlet, or when turning off the input
breaker on the rear of the UPS, make sure that the RUN LED
(green) is flashing slowly (1.6 second cycle).
When the distribution board breaker is turned off, the AC input plug
is unplugged from the input power outlet, or the input breaker on the
back of the UPS is turned off, the built-in battery is discharged
because the condition is the same as a power failure when the RUN
LED is lit.
This may cause battery deterioration and shorten the battery
replacement cycle.
Warning label
Never remove the labels.

vi
Caution for Use
Important
Do not install and store the UPS in the following places:
Outdoor location
 Exposed to the wind and rain
 Extremely humid and dusty
 With corrosive gas or salt
 Direct sunlight
 Near sparks or heating element
 Extremely hot or cold, where the temperature fluctuates greatly
 With vibration and shock
Do not perform the battery check in succession.
When the battery check is performed, the internal battery actually discharges
to check the voltage. Consecutive battery checks may cause battery
degradation and shorten the battery replacement cycle.
If the UPS is not used for a long time, charge the battery every two
months.
Charge the battery by operating the UPS for 12 hours or more every two
months. After charging the battery, perform the battery check.
If the UPS is not used for a long period of time, the battery may become over-
discharged due to self-discharge, rendering the UPS unusable.
Disposal of used battery has legal restrictions
Please follow any local, county, regional or state guidelines for the disposal of
batteries.
Do not block the vent hole and cooling fan, do not use UPS where the air
is not well ventilated.
The UPS is equipped with vents and cooling fans to cool the inside of the
UPS; the internal and ambient temperatures of the UPS may deviate from the
rated specifications.
Replace the cooling fan periodically.
Continued use after the fan has reached the end of its service life may cause
the internal temperature of the UPS to exceed its rating.


Caution for Use
vii
The allowable voltage between the UPS input electrical cable and ground is
250VAC.
Applying a voltage of 250 VAC or higher may damage the filter circuit in the input
section.
The input surge voltage withstand capability of this device is 2kVpeak (1.2 x
50μsec).
Applying a surge voltage exceeding 2kV peak may damage the filter circuit in the
input section.
The input voltage of the UPS is 160VAC to 288VAC.
If the input voltage is different from the above, prepare a transformer for voltage
conversion other than this product. If a voltage outside the input voltage range is applied,
the UPS may be damaged.
The input voltage of the UPS should not exceed the input voltage range of
connected equipment.
During bypass operation, the input voltage to the UPS is directly output as output
voltage. If a voltage exceeding the input voltage range of the connected equipment
is applied, the connected equipment may be damaged.
Avoid single wire grounding on the output side.
The UPS is not insulated between input and output. Doing so may cause
malfunctions or failures due to noise.
When connecting the UPS to a 3-phase power supply, be sure to connect
the grounding side of the 3-phase power supply to the grounding electrode on
the AC input of the UPS.
Connect the grounded phase of the three-phase power supply system to the
grounded pole of the AC input of the device. Connection to an ungrounded power
supply may cause malfunction.
 Voltage variation: from 160Vac to 288Vac
 Frequency variation: within 5% of rated frequency (less than 1Hz per second)
 Voltage waveform distortion: 5% or less
 Voltage zero-cross condition: No more than one zero-crossing during one cycle
50Hz or 60Hz
4 zero crossings - NG

viii
Contents
Introduction............................................................................................................................... i
1 Unpacking
1.1 Opening the package...........................................................................................1
Opening the package
Contents of the package
2 Overview
2.1 Name and Main Function of Each Part .............................................................. 2
2.2 How the Product Works.................................................................................... 5
During normal operation
Battery power failure
Automatic bypass operation
Manual bypass operation
3 Installation
3.1 Installing the UPS ................................................................................................ 7
Caution about installation
Determining an installation location
Installation Method
3.2 Connecting the cable .........................................................................................12
Caution about connecting the cable
Preparation before connection
Connecting the output cable
Connecting the input cable
3.3 Interface port ...................................................................................................... 16
CN1 (standard monitoring interface)
CN2 (PC interface)
Setting up the Output Voltage ........................................................................... 18
3.4
4 Running
4.1 Turning on the UPS.............................................................................................. 20
Check cable connections
Turning on the UPS
Turn ON the power for connected equipment
4.2 Turning off the UPS ............................................................................................. 23
Turning off the connected device
Turning off the UPS
5 Maintenance
5.1 Inspection ............................................................................................................. 25
Daily Maintenance
5.2 Operation for Planned Power Outages .............................................................. 27
Operation before planned power outage
Operation after planned power outage
5.3 Inspecting the Battery........................................................................................... 29
Checking UPS status
Using the manual check function
Charging the battery

Contents
ix
6 Troubleshooting
6.1 Warning Beep Sound ...................................................................................... 39
6.2 Operation Mode List ....................................................................................... ... 40
LED Flashing Type
Warning Sound Type
List of motion modes
5.4 Replacing the Battery ........................................................................................ 33
Timing of battery replacement
Method of battery replacement
Disposal and storage of battery
5.5 Replacing the Cooling Fan ................................................................................ 36
Timing of cooling fan replacement
Method of cooling fan replacement
5.6 Storing UPS ........................................................................................................ 38
Pre-Storage Operations
UPS stored longer than two months
7 Appendix
7.1 Rated specification............................................................................................. 45
7.2 Additional Description for UL Type................................................................... 47

-1 -
1Unpacking
1.1 Opening the package
CAUTION: Heavy Load
Take out the UPS in a level and flat place.
Do not overturn or drop it.
For the mass of the Product, refer to “Caution about Safety”.
Contents of the package
Check for any damages in the appearance of the UPS. Confirm that all
accessories are contained.
UPS Model Accessory Quantity
M-UPS015AE2S
 User’s manual
 Warranty
 Cord plug for Inlet
 Cord plug for Outlet
1 copy
1 set
1 set
M-UPS015AE2R
 User’s manual
 Warranty
 Rack mount rails for right side and
left side
 Screws for rack mount rail fastening
 Washers for rack mount rail fixing
1 copy
1 set
10 set
8 set
M-UPS030AE2B  User’s manual
 Warranty
 Stabilizer (with 6 screws)
1 copy
1 set
M-UPS030AE2R
 User’s manual
 Warranty
 Rack mount rails for right and left sides
 Screws for rack mount rail fastening
 Washers for rack mount rail fixing
1 copy
1 set
10 set
8 set
M-UPS030AE2C  User’s manual
 Warranty
 L-type Bracket (with 4 screws)
1 copy
1 set
If the UPS has damages or any accessories are missing, contact the
company who you purchased the UPS from.
Opening the package

-2 -
2 Overview
2.1 Name and Main Function of Each Part
<M-UPS015AE2S>
<M-UPS015AE2R, M-UPS030AE2R>
⑨
⑨
⑩
⑪ ⑬
⑭
⑳
⑲
⑱
⑯
⑲ ⑳
⑩
⑰
⑫
⑬
⑰’
⑱
①
②
③
④
⑤
⑥
⑦
⑧
RUN
ALARM
OVERLOAD
BYPASS
COND
BATTER
I
Y
TION
RESET
BATT
CHECK
①
②
③
④
⑤
⑥
⑦
⑧
RUN
ALARM
OVERLOAD
BYPASS
COND
BATTER
I
Y
TION
RESET
BATT
CHECK

2.1 Name and Main Function of Each Part
-3 -
<M-UPS030AE2B, M-UPS030AE2C>
⑫
⑰
⑮
⑯
⑬
⑱
⑲
⑳⑩
⑰’
①
②
③
④
⑤
⑥
⑦
⑧
RUN
ALARM
OVERLOAD
BYPASS
COND
BATTER
I
Y
TION
RESET
BATT
CHECK

2.1 Name and Main Function of Each Part
-4 -
Name Main function
①
RUN Green light is on when the UPS is operating normally
②ALARM Orange light is on for any failures in the UPS.
③OVER LOAD Orange light is on when the load capacity of the
connected device exceeds the rated specification.
④BYPASS Orange light is on while the UPS is in bypass running.
⑤
LED
BATTERY CONDITION
⑥ON/OFF Press for 1 second to switch between ON and OFF
⑦RESET
Press RESET to stop the warning.
After the fault has been recovered, press RESET for 3
seconds to turn off the ALARM LED.
⑧BATT CHECK This switch is used to manually check the battery. Press
the switch for 2 seconds to perform the battery check.
Switch
BYPASS
To forcibly (manually) switch to bypass operation while the
UPS is in normal operation. Press switches RESET and
BATT CHECK simultaneously for 3 seconds. Press the
switches again simultaneously for 3 seconds to return the
UPS to normal operation.
⑨Vent hole Allows ventilation inside the UPS. The air direction is intake
⑩Cooling fan Cools inside UPS. The air direction is exhaust
⑪AC inlet
(only M-UPS015AE2S) Connects to input power supply (IEC60320-1 C14)
⑫Input terminal block
(except M-UPS015AE2S) Connects to input power supply
⑬Input supplementary protector Breaker for protecting the input circuit.
⑭AC outlet
(only M-UPS015AE2S)
Connects the input plug of the connection device.
(IEC60320-1 C13)
⑯Output terminal block
(except M-UPS015AE2S) Connects to an output system
⑰Ground terminal P.E. (Protective Earth)
⑰Ground terminal F.G. (Functional ground)
⑱Switch of voltage setting Sets up the output voltage
⑲Standard monitoring interface
(CN1) Outputs no-voltage contact signal
⑳PC interface (CN2) Computer interface
Lit: 80 to 100% Flashing: 50 to 80% Out: 0 to 50%
When the battery is normal, the amount of charge is indicated.
When the battery is abnormal, it lights up orange.

-5 -
2.2 How the Product Works
•During normal operation
This UPS operates with AC power as input and supplies constant voltage
output to connected devices. At the same time, it charges the product's built-
in battery to prepare for battery operation. The output frequency is
synchronized with the input frequency.
Electricity flow during normal operation
Electricity flow during battery operation
AC/AC converter
Step-up chopper
Bypass
UPS
Charger Batteries
Input power supply
: Electricity is flowing
: Electricity is not flowing
Output
to connected device
AC/AC converter
Step-up chopper
Bypass
UPS
Charger Batteries
Occurrence of
input power
supply error
: Electricity is flowing
: Electricity is not flowing
Output
to connected device
Such as “voltage error,”
“frequency error” during
normal running of the Product
•Battery power failure
If a power failure or input power voltage/frequency error occurs, the UPS starts
discharging from the battery and continues to supply stable power to the
connected device. The system switches to battery operation without interruption.
When the input power is restored (when the voltage of the input power returns to
within the rating), the UPS automatically returns to the normal operation described
above.

2.2 How the Product Works
-6 -
Automatic bypass operation
When an abnormality occurs in the UPS, the output switching circuit switches to
the direct feed bypass circuit and the AC input power is supplied to the load
from the direct feed bypass circuit.
In case of M-UPS015AE2□, the circuit switching takes some time (10 ms or
less). In case of M-UPS030AE2□, the switching can be done without
momentary interruption. The same applies when switching to bypass operation
manually using the front switch. During bypass operation, even if an input power
failure occurs, the battery will not supply power to the connected device(battery
operation).
Electricity flow during automatic bypass operation
Manual bypass operation
Manual bypass operation can be switched to bypass operation during normal
operation. Press the RESET and BYPASS switches simultaneously for 3
seconds.
Press again for 3 seconds to return to normal operation. In this case, even if
the power failure occurs, the UPS becomes the power failure state without
switching to the battery operation.
Electricity flow during manual bypass operation
AC/
Bypass
UPS
Charger Batteries
Input power supply
Electricity is flowing
Electricity is not flowing
Output
to connected device
Power
failure to the
Product
 Failure in the Product
AC/AC converter
Step-up chopper
Bypass
UPS
Charger
Batteries
Input power supply
: Electricity is flowing
: Electricity is not flowing
Output
to connected equipment
Manual switching to
bypass running

-7 -
3 Installation
3.1 Installing the UPS
CAUTION
Injury
Damage
Do not step on it or put an object on the UPS.
Do not place magnetically sensitive objects (monitors, hard
drives, etc.) around the UPS. It may adversely affect the object.
Installation location
IMPORTANT
Do not install and store the UPS in the following places:
 Outdoor
 Exposed to the wind and rain
 Extremely humid place and a dusty place
 With corrosive gas or salinity
 Direct sunlight
 Near sparks or heating element
 Extremely hot or cold place or place where the temperature fluctuates
greatly
 Where vibration and shocks occur
Do not use the UPS in or near residential areas.
This UPS is a Class A information technology device according to VCCI
(Voluntary Control Council for Interference by Information Technology
Equipment) standards. Use of this UPS in a residential area may cause
radio interference. In this case, the user may be required to take
appropriate measures.
M-UPS015AE2R and M-UPS030AE2R can only be installed horizontally
(rack mounted). Vertical installation is not possible.
Failure to do so may result in fire or equipment damage due to battery
leakage.
Do not block the vent hole and cooling fan, Do not use UPS where
the air is not well ventilated.
The UPS is equipped with vents and cooling fans to cool the inside of the
UPS; the internal and ambient temperatures of the UPS may deviate from
the rated specifications.
Caution about installation

3.1 Installing the UPS
-8 -
The following spaces are required for an installation.
When performing maintenance on the UPS, a space of approximately 1 m
is required in front of and behind the UPS.
The recommended environment is as follows.
Item Recommended environment
Temperature 15 to 25C
Humidity 30 to 70% (No condensation)
Front Rear
UPS
10 cm
Intake
Exhaust
Front
UPS
Rear
Space for
maintenance of
cooling fan/batteries
Space for
maintenance of
cooling fan
10 cm
or more
Approx. 1m Approx. 1m
•The UPS draws air in through the vents on the front of the UPS and
exhausts it through the cooling fan on the back of the UPS. A minimum
of 10 cm of space is required on the front and back of the UPS.
or more

3.1 Installing the UPS
-9 -
Installation Position
CAUTION
Injury
Damage
This UPS can be installed lying down; it should only be
tilted to the right (90 degree clockwise) when viewed from the front;
do not tilt the UPS to the left (90 degree counter-clockwise).
Take out the UPS in a level and flat place. Pay enough attention to
prevent an accident such as an overturn or a drop.
The mass of the UPS refers to “Caution about Safety”.
M-UPS015AE2S and M-UPS030AE2B
<M-UPS030AE2B>
For preventing an overturn of the UPS, the UPS fixes to a floor with an
attached stabilizer and screws.
(1) When using the self-standing type, tilt the UPS gently to the right and
attach the stabilizer to the bottom of the UPS with six screws. (See
figures below).
(2) After attaching the stabilizer to the UPS, screw the stabilizer to the
floor
stabilizer
6 screws
4 anchor bolts
NG OK

3.1 Installing the UPS
-10 -
<M-UPS030AE2C>
For preventing an overturn of the UPS, the UPS fixes to a floor with an
attached L-type bracket and screws.
(1) Fix the L-type brackets (right side and left side) to the UPS with 4 screws
(2) Fixed the L-type brackets to a floor with an anchor bolt.
(Please prepare the anchor bolts by user.)
<M-UPS015AE2R / M-UPS030AE2R>
1. Loosen the screw of the right rail for rack mounting ① and the left rail for
rack mounting ②, and adjust the length of each rail to the length of the rack.
The length of the rail can be adjusted from 565 mm to 764 mm. Tighten the
screw after adjusting the length of each rail.
L-type bracket
4 screws
4 anchor bolts
L-type bracket