Federal Signal Corporation VISIBEAM II Manual

2562244A
REV. A 606
Printed in U.S.A.
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
FOR
VISIBEAM® II WIRELESS, REMOTE CONTROLLED SPOTLIGHT
SAFETY MESSAGE TO INSTALLERS AND USERS
People’s lives depend on your safe instal-
lation of our products. It is important to
read, understand and follow all instruc-
tions shipped with the products. In addi-
tion, listed below are some other important
safety instructions and precautions you
should follow:
• To properly install this kit: you must
have a good understanding of automo-
tive electrical procedures and systems,
along with proficiency in the installa-
tion and use of safety warning equip-
ment.
• DO NOT install equipment or route
wiring or cord in the deployment path
of an air bag.
• When drilling into a vehicle structure,
be sure that both sides of the surface
are clear of anything that could be
damaged.
• In order for the light to function prop-
erly, a separate ground connection
must be made. If practical, it should
be connected to the negative battery
terminal. At a minimum, it may be at-
tached to a solid metal body or chas-
sis part that will provide an effective
ground path as long as the light system
is to be used.
• Locate light control so the VEHICLE
and CONTROL can be operated safely
under all driving conditions.
• Do not attempt to activate or deacti-
vate light control while driving in a
hazardous situation.
• You should frequently inspect the light
to ensure that it is operating properly
and that it is securely attached to the
vehicle.
• File these instructions in a safe place
and refer to them when maintaining
and/or reinstalling the product.
Failure to follow all safety precautions and
instructions may result in property damage,
serious injury, or death to you or others.
Changes not expressly approved by the party
responsible for compliance could void the user’s
authority to operate the equipment.
Note: This equipment has been tested and found
to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable
protection against harmful interference in a res-
idential installation. This equipment generates,
uses and can radiate radio frequency energy
and, if not installed and used in accordance with
the instructions, may cause harmful interfer-
ence to radio communications. However, there is
no guarantee that interference will not occur in
a particular installation. If this equipment does
cause harmful interference to radio or television
reception, which can be determined by turning
the equipment off and on, the user is encouraged
to try to correct the interference by one or more
of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equip-
ment and receiver.
- Connect the equipment into an output on a
circuit different from that to which the receiver
is connected.
- Consult the dealer or an experienced radio/TV
technician for help.
This product complies with FCC radiation expo-
sure limits set forth for an uncontrolled environ-
ment.
I. UNPACKING.
After unpacking the unit, inspect it for damage
that may have occurred in transit. If the unit has been
damaged, file a claim immediately with the carrier,
stating the extent of damage. Carefully check all
envelopes, shipping labels, and tags before removing
or destroying them. Ensure that the parts listed in the
appropriate KIT CONTENTS LIST are contained in the
package.

II. KIT CONTENTS LIST.
All Surface Mount Models
Qty. Description
3 Screw, #10, Hex
3 Flat Washer, #10
1 Gasket, Mounting
1 Battery cover/ belt clip
1 #4 self tapping screw
All Magnetic Mount Models
Qty. Description
1 Cover, Magnet
1 Label, Caution
1 Battery cover/ belt clip
1 #4 self tapping screw
III. DESCRIPTION .
The wireless VisiBeam provides work light that can
be adjusted remotely. It can be rotated horizontally, 360
degrees continuously. It can elevate from 35 degrees
down to 105 degrees up . The wireless remote uses 2
AA batteries, and has a range of approximately 125
feet. The wireless VisiBeam has the capability to be
programmed to read the signals from up to 4 different
transmitters.
IV. LIGHT INSTALLATION.
A. Surface Mount Models.
To install the light, proceed as follows:
1. Position the vehicle on a level surface.
Select a relatively flat mounting position which provides
sufficient rigidity to support the light and reduce
vibrations caused when the vehicle is in motion.
2. Push and hold the dome release
button (located in the plastic base). Turn the dome
counterclockwise and lift the dome off the base (see
figure 1).
Turning reflector by hand may damage motor or
worm gear. To rotate the reflector, connect to an
appropriate power source.
3. Position the light with the dome release
button toward the rear at the selected mounting
location.
NOTE
If the installer finds that the light mechanism
is in the way, it may be removed as described in
Section VI. C.
MOUNTING
HOLE
FRONT
SLIDE TO
REMOVE
INSERT TOOLS HERE TO
REMOVE MECHANISM
MOUNTING
HOLE TWIST DOME
REMOVEINSTALL
MOUNTING
HOLE
WIRING HOLE
MECHANISM
COVER
PUSH TO
RELEASE
DOME
290A5568
Figure 1.
4. Use the base of the light as a template and
scribe three mounting hole drill position marks on the
mounting surface. Also, scribe one wire routing hole drill
position mark at the center. See figure 1 for a diagram.
To avoid damage when drilling, ensure that both
sides of mounting surface are clear of any parts
or wires. Also, when drilling any holes, ensure
that holes are drilled only through sheet metal
and not through upholstery.
5. Drill one 3/8” (0.375”) hole (wire routing
hole) at the previously scribed center drill position
mark. Drill three 9/64” (0.140”) holes (mounting holes)
at the previously scribed mounting screw position
marks.
6. To protect the wires from abrasion and
shorting, smooth the edges of the 3/8” wire routing hole.
A user supplied grommet should be installed in the 3/8”
wire routing hole.
7. See figure 2. Align the holes in the
mounting gasket with the appropriate holes in the base
and apply the mounting gasket to the base of the light .
Route the light’s wires through the gasket’s wire routing
hole and through the mounting surface.
8. If the screws and/or wires enter a
compartment that is to remain dry, apply a silicone
sealing compound around the screws and wires where
they pass through the mounting surface to prevent
leakage.
9. See figure 2. Secure the base to the
mounting surface with the three #10 thread-forming
screws and flat washers.
10. Replace the mechanism after securing
the base, by aligning the narrower front tabs with the
-2-

DOME
BASE
MOUNTING
SURFACE
MOUNTING
GASKET
RED TO FUSE AND POS. (+)
#10 FLAT WASHERS (3) #10-32 x 3/4" SCREWS (3)
290A5569
BLK TO GND (-)
Figure 2.
matching features in the base. Slide the assembly until
the wider, rear tabs snap into their matching holders.
11. Replace the dome (unless multiple
controllers are to be used with this light. See section D).
12. Connect the light’s black wire to a known
good vehicle ground.
13. Connect the light’s red wire to one side of
an installer-supplied fuse holder. Connect the other
side of the fuse holder to a suitable, positive source of
power that is switched by the key(recommended) or the
positive (+) terminal of the vehicle’s battery (a switch
rated for 10 amps is recommended to enable control of
the power to the light). Install a six (6) amp fuse in the
fuse holder.
B. Pipe Mount Models.
1. Route the light’s wires through the pipe
that will be used for mounting the light. If they need
to be extended, use 16 gauge wire. For long runs, select
heavier gauge wire.
2. Screw the flange mount light onto the pipe.
Position the light with the dome release button toward
the rear.
3. Connect the light’s black wire to a known
good vehicle ground.
4. Connect the light’s red wire to one side of a
user-supplied fuse holder. Connect the other side of the
fuse holder to a suitable, positive source of power that
is switched by the key(recommended) or the positive (+)
terminal of the vehicle’s battery (a switch rated for 10
amps is recommended). Install a six (6) amp fuse in the
fuse holder.
C. Magnetic Mount Models.
Magnetic mounting provides a secure,
temporary mounting method for most installations.
However, it is not intended for use on the exterior of a
moving vehicle.
Because vehicle roof construction and
driving conditions vary, Federal Signal
does not recommend driving a vehicle
with a magnetically mounted warning
light installed. The light could fly off the
vehicle causing injury or damage. Repair
of damage incurred because of ignoring
this warning shall be the sole responsibil-
ity of the user. Holding power of magnetic
mounting systems is dependent upon sur-
face finish, surface flatness, and thickness
of the steel mounting surface. Therefore, to
promote proper magnetic mounting:
• Mounting surface and magnets must
be kept clean, dry, and free of foreign
particles that prevent good surface
contact.
• Ensure that the mounting surface is
flat.
• Magnet mounting system should not be
used on vehicles with vinyl tops.
• To prevent sliding of light assembly on
mounting surface, quick acceleration
and hard stops should be avoided.
• If the light is to be held directly to the
roof by the magnet, ensure that the
power cable is not under the magnet.
1. Place the light assembly on a level steel
surface. Ensure that the light is placed to promote
maximum coverage and range of the work light.
2. Insert the plug on the end of the power cord
into the cigar lighter socket.
3. Use the power switch at the plug to turn
power on and off when not needed. A pilot light on the
switch will illuminate when the power is on.
NOTE
The lighter plug has an integral fuse and power
switch. The switch may be used to remove power
from the light. If direct connection to the power
source (not utilizing the cigar lighter plug) is
desired, a user-supplied inline fuse holder and
eight-ampere fuse must be installed in the
power cord’s ribbed (positive) lead.
D. Transmitter Set Up.
Refer to figure 3. Insert two AA alkaline
batteries as shown to match the illustration on the pc
board.
-3-

#4 SELF TAPPING SCREW
(DO NOT OVER TIGHTEN)
290A5570
BATTERY DOOR/BELT CLIP
+
+
-
-
INSERT 2AA BATERIES
(NOT INCLUDED)
Figure 3.
Slide the battery cover/belt clip over the end of
the batteries and secure with the #4 screw provided.
NOTE
Remove the batteries for extended storage peri-
ods.
E. Programming.
The controller shipped with the light has
already been programmed into the receivers memory.
To program the VisiBeam to respond to an additional
transmitter, remove the dome and refer to figure 4.
1. Depress the “learn” button on the receiver.
The indicator light will remain on continuously.
2. Depress any key on the new transmitter
and the indicator light will go out.
3. Depress the same transmitter key for a
second time and the indicator light will flash rapidly
for a short time, indicating that the remote is now
programmed into the memory.
NOTE
Up to 4 transmitters can be programmed to
operate an individual VisiBeam. When a fifth
transmitter is programmed in, one of the first 4
is deleted from the memory and will no longer
operate the unit.
An individual transmitter may be programmed
into any number of receivers. However all pow-
ered receivers in the vicinity of a transmitter
which are trained to read it will operate when
its keys are pressed.
“LEARN” BUTTON
290A5571
INDICATOR LIGHT
Figure 4.
V. OPERATION.
A. See figure 5. To move the spotlight reflector,
depress the key for the direction desired. It is not
necessary to illuminate the lamp to move the reflector.
B. To illuminate or extinguish the lamp, press and
release the red, oval button at the center of the control.
C. The transmit indicator will flash when any key
is depressed indicating transmission.
D. At close range, the transmitter may be held in
any orientation comfortable. At extreme distances, the
transmitter should be held upright, see figure 6. This
will orient the internal antenna for the best signal.
VI. MAINTENANCE.
A. General.
Crazing (cracking) of domes will cause re-
duced effectiveness of the light. Do not use
cleaning agents (which will cause crazing)
such as strong detergents, solvents, or pe-
troleum products. If crazing of dome does
occur, light output may be reduced until
dome is replaced.
1. The dome can be cleaned using a non-
abrasive, high quality, automotive paste wax and a soft
cloth.
2. On magnetic mount lights, periodically
inspect the magnet for dirt and metal shavings. Clean
-4-

290A5572
RIGHTLEFT
DOWN
LAMP ON-OFF
UP TRANSMISSION
INDICATOR LIGHT
Figure 5.
the magnet as necessary. Keep the area around the
magnetic mount light free of dirt and metal shavings.
3. Apply a film of light grease to the gears
when necessary.
Figure 6.
B. Lamp Replacement (see figure 7).
A serious injury may result if lamp is
touched when hot. Always allow lamp to
cool before removing. Halogen lamps are
pressurized and if broken can result in
flying glass. Always wear gloves and eye
protection when handling the lamps.
Service life of lamp will be shortened if glass
portion is touched. If glass has been handled,
clean carefully with a grease solvent.
1. Move the reflector until the back of the
lamp is easily accessible.
2. Disconnect the lamp connector.
3. Release the lamp spring clip by pressing
inward and to the side on the lamp spring clip ends.
4. Remove the lamp by pulling it away from
the reflector and past the vertical motion cable and
spring clip.
5. Replace the lamp by performing the above
steps in reverse order.
C. Mechanism Removal for Servicing (see figure 8).
1. Disconnect power to the light.
2. See figure 1. Push and hold the dome
release button (located in the plastic base). Turn the
dome counterclockwise and lift the dome off the base.
3. Disconnect the positive and negative wires
which exit the light.
LAMP
CONNECTOR
LAMP SPRING
CLIP (PUSH
AND MOVE
SIDEWAYS TO
RELEASE) 290A5574
MECHANISM
COVER
VERTICLE
MOTION
CHAIN
LAMP
Figure 7.
-5-
290A5573
HOLD UNIT VERTICAL FOR MAXIMUM RANGE

4. Insert a small screwdriver into each release
tab opening. The two openings are marked on the
PC board. Push down the release tabs, and slide the
mechanism off of the mounting tabs. Lift the mechanism
out of the base.
5. Replace the mechanism after servicing by
aligning the narrower, front tabs with the matching
features in the base. Slide the assembly into place.
Ensure that the rear tabs snap into their matching
holders. Downward pressure may be needed.
290A5575
CATCH TAB
PUSH DOWN TO
RELEASE TAB
PRY TO SLIDE MECHANISM
Figure 8.
-6-