Feed Mill FME-WBHP-2300 User manual

USER MANUAL
WORKBENCH WITH HYDRAULIC PRESS
FME-WBHP-2300

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TABLE OF CONTENTS
1. GENERAL INFORMATION 3
1.1 Machinery Information 3
1.2 IIB-Marking 4
2. INTRODUCTION 5
2.1 Staff 5
2.2 Individual Means Of Protection 6
2.3 Workplace 6
2.4 General Safety Instructions 6
2.5 Operational Restrictions 7
2.6 Protection Of The Environment 7
2.7 Calamities 7
2.8 Marking 8
2.9 Transport 9
3. INSTALLATION AND COMMISSIONING 10
3.1 General 10
3.2 Commissioning 10
4. SPECIFICATIONS 11
4.1 Machine Specifications 11
4.2 Conditions Of Use 12
4.3 Machine-Overview 12
5. MAINTENANCE AND REPAIR 13
5.1 Introduction 13
5.2 Security During Maintenance 13
5.3 Maintenance Instructions 14
5.4 Repairs 15
5.5 Storage 15
6. CONTROL 16
7. ELECTRICAL DIAGRAM 17
8. EC-DECLARATION OF CONFORMITY 18

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1. GENERAL INFORMATION
This user manual.
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This user manual has been compiled in English by:
FEED MILL SERVICES & EQUIPMENT BV
Version: V2018
Version date: October 2018
Copyright: Feed Mill Services & Equipment BV, Deurne, 2018
Nothing in this user manual may be reproduced in any form whatsoever without the permission
of the manufacturer.
1.1 Machinery Information
This user manual belongs to the machine of the type as indicated on the cover page.
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This Workbench with Hydraulic Press, FME-WBHP-2300, is produced by:
FEED MILL SERVICES & EQUIPMENT BV
Dr. H. van Doorneweg 38
5753 PM Deurne
The Netherlands
Tel: [phone]
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Date of issue at Feed Mill Services & Equipment BV: October 2018

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1.2 IIB-Marking
The workbench with hydraulic press has been constructed and implemented by Feed Mill
Services & Equipment BV according to the relevant European directives on safety and health.
This means that the machine complies with the IIB-marking. The Declaration of Conformity
(included in this manual) indicates the guidelines applicable to this machine.

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2. INTRODUCTION
This user manual is a support to allow you to handle your workbench with hydraulic press. You
should read this documentation completely. For additional information we ask you to contact the
Feed Mill Services & Equipment BV.
This user manual is part of the delivery and must remain in good hands while using the
workbench with hydraulic press. There must be a copy available for those working with this
press. When the workbench is surrendered, it is intended that this user manual is also
transferred.
Treat this instruction carefully. It is not allowed to change or delete pages. Feed Mill Services &
Equipment BV reserves the right to replace parts of this manual, in the context of the
improvement of the product, at any time without directly providing a new edition.
2.1 Staff
Certain operations can only be operated or made by qualified or trained staff. For the description
of the qualification level the following standard features are used:
- The qualified staff must have sufficiently technical knowledge and/or work experience to be
able to recognize and prevent potential danger (engineers and technicians).
- The staff must be adequately trained and/or controlled by the qualified staff to identify and
prevent the potential danger (the operated and maintenance staff). They should have the
following qualifications:
1. They must be trained to operate the product safely. They must be capable to
operate the equipment according to standard safety regulations.
2. They must maintain the product and use the safety devices as described in this
manual.
The customer and/or user is/are required to ensure, in particular, that the press uses:
- that the staff has read and understood this manual.
- that the staff follows the instructions as given in this manual.

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2.2 Individual Means Of Protection
The staff, mentioned in the previous paragraph, must wear protective clothing which is
necessary for the employment of the press.
Safety shoes are required. The need for wearing hearing protection, eye protection and a helmet
can be defined by the user.
It isn’t allowed to wear clothing that can get caught in moving machine parts.
2.3 Workplace
If workplace is intended and requires a space of at least 1 metre around the entire workbench.
From here, all operations can be performed.
2.4 General Safety Instructions
The following provisions and recommendations are primarily based on observing the rules of
the safety regulations mentioned in this manual.
Feed Mill Services & Equipment BV isn’t responsible for possible damage to persons or goods
related to ignoring of the safety regulations and instructions in this manual.
Transportation, installation, operation and maintenance of the workbench with hydraulic press
can only be performed by the staff which meets the conditions described in the previous section.
The workbench with hydraulic press is designed and constructed so that it can be safely used
and maintained. This applies to the application, the circumstances and the rules as described
in this manual. Reading this manual and following the instructions is therefore necessary for
anyone working with or to this machine.

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Additional safety measures may be prescribed by the company or country in which the
machine is in use. This concerns in particular working conditions. This manual describes not
how to comply, however, the necessary information about the machine is given.
A distinction is made in this manual between normal use and other work on the machine. The
reason for this is that, especially regarding safety, the service personnel are subject to
different requirements than to operators.
2.5 Operational Restrictions
Attention is hereby drawn to the following applications, for which the machine not
suitable:
- Processing of products other than those prescribed
- For functions other than those defined
Consequences regarding the use of the countersink machine in any application is not the
responsibility of Feed Mill Services & Equipment BV in any form whatsoever.
All claims for damage caused by unintended use are not permitted. Here the owner/responsible
is responsible for itself.
2.6 Protection Of The Environment
No special hazards are associated with the use, maintenance and demolition of this
workbench with hydraulic press, taking into account the prescribed (safety) measures.
The machine itself does not contain any substances that may pose a danger to individuals.
2.7 Calamities
By calamities is meant: fire, flood and the like.
Measures must be taken in an emergency situation that don’t endanger persons or goods. The
usual extinguishing agents can be used.
In the event of fire, care must be taken to ensure that the galvanizing machine isn’t connected
to the electrical circuit when taking measures.
The machine must be de-energized when there is damage to the equipment. Keep moisture
away from live parts. Moisture can lead to short circuit.
Repairs and work on electrical installations may only be carried out by a qualified electrician.
Ensure that hot surfaces can’t be touched. Touching hot surfaces can lead to severe burns.
Improper use of environmentally-friendly and hazardous substances can cause serious
damage to the environment.

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2.8 Marking
The workbench is equipped with a type plate with a manufacturer-known and unique type
number. The type plate gives various information for example about the year of construction
and the manufacturer's details.
If the following warning sticker is indicated, attention must be paid to electrical danger during
repair or maintenance.
For indications on the standard parts see their own specifications.
Warnings:
- Read the user manual carefully before turning on the hydraulic press.
- When products fall during import, they must be removed as soon as possible. Products
that remain can be an obstacle to a subsequent import cycle.
Unreadable labels, symbols, etc. can lead to danger. They can become dirty or unreadable
over time. Therefore:
- Labels, symbols, etc. must be clearly legible.
- Damaged labels, symbols, etc. must be replaced. For this we advise you to contact Feed Mill
Services & Equipment BV.
Figure 2.8.1
Example of a type plate

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2.9 Transport
Before shipment each machine has been examined and checked thoroughly. Check at reception
of the goods the integrity and the contents of the package to ensure that nothing has been
damaged during the transport. Check also if the delivery correspondents to the order.
When unloading should carefully be made to the equipment.
Report any defects or damage immediately to Feed Mill Services & Equipment BV and to the
carrier responsible for the damage during the transport.
An objection to any defects or damages must be made within 10 days after receipt of the goods.

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3. INSTALLATION AND COMMISSIONING
3.1 General
Requirements for installation are:
- a stable surface that is a burden of at least ± 3000 kg can carry
- the machine must be set up in such a way that there is sufficient space to carry out control
and/or repair work
- the machine can be picked up by a forklift, which is certainly a burden of ± can carry 1500 kg.
3.2 Commissioning
For the first use after a major overhaul, repair or long-term storage, machine should be
recommissioned.
Check:
- Whether all parts and accessories are present
- Whether all moving parts can run freely
- Correct direction of rotation and connection of the motors
- Damage, especially external electrical wiring
- The correct operation of all mechanical control devices
- The correct settings corresponding to the type of product to be processed
- Whether all hydraulic connections still be in tact
Warning!
The risks of improper functioning are greater than normal during business counting. Take
additional safety measures where necessary.
Afbeelding 3.1.1
Heftruckbeugels

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4. SPECIFICATIONS
4.1 Machine Specifications
Machine dimensions
Length: ± 2000 mm
Width: ± 1700 mm
Height: ± 2500 mm
Machine weight: ± 1250 kg
Motor power: 1.5 kW
Voltage: 230 V
Tank capacity: 8 L
Max. hydraulic pressure: 210 bar
Speed: <10 mm/sec
Figure 4.1.1
Workbench with hydraulic press
FME-WBHP-2300

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4.3 Conditions Of Use
- Ambient temperature: +5 till +40 Degrees Celsius
- During transport: 0 till +45 Degrees Celsius
- Storage temperature: +10 till +60 Degrees Celsius
The machine is not intended for use in the open air.
The machine is not suitable for an explosive atmosphere.
4.4 Machine-Overview
1. Manometer 5. Vise
2. Hydraulic Cylinder 6. Drawer Unit
3. Handle 7. Aggregate
4. Terminal box incl. 8. Control panel incl. Emergency stop
on/off switch (rear side)
1
2
3
4
8
5
6
7
Figure 4.3.1
Workbench overview

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5. MAINTENANCE AND REPAIR
5.1 Introduction
The appropriate maintenance is important for a long life of the hydraulic press and its
components, under good and functional conditions. It also guarantees the necessary long-term
reliability.
5.2 Safety During Maintenance
The maintenance work of the countersink machine requires a few rules of conduct, namely:
- All maintenance work must be carried out by qualified personnel (see section 2.1).
- Maintenance work must be performed when the equipment is energized. The whole of
the operational and maintenance staff must adhere strictly to the rules for the prevention
of accidents of the equipment.
- Allow to cool hot surfaces
- Always wear safety shoes, protective clothing and other necessary equipment. During
maintenance work do not wear jewellery or loose clothing.
- Use only original parts for proper operation of the equipment.
- Do not use abrasive or corrosive materials or solvents when cleaning the hydraulic
press. Do not use any cleaning agents that affect the parts and/or cause corrosion.

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5.3 Maintenance Instructions
Daily maintenance:
- Check the machine's business situation completely, especially the conduction rails
lubrication system
- Keep the workbench clean. A clean workplace is safer and more pleasant.
Weekly maintenance:
- Check on traces of wear, which can be visually identifiable by product/machine
damage
Other maintenance:
- Filling the reservoir. Fill the tank with clean oil (Viscosity oil: VG 46) to the maximum
level. This can be done by unscrewing the steel sheet and removing it from the frame.
- The first service must be carried out 100 operating hours after commissioning, in which
case the filters must be replaced and the oil checked. Furthermore, the entire installation
must be carefully checked. Follow the following points for attention:
- After the first service, major maintenance must be carried out after 300 operating hours
and then every 500 running hours, or sooner after the load and the operating conditions,
but in any case annually.
- The filters and the oil must be replaced with great maintenance.
Figure 5.3.1
Aggregate at the bottom of the workbench

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5.4 Repairs
During the warranty period, repairs can only be carried out under the manufacturer's direction.
Each repair must be kept in a machine log. All parts that are replaced must meet the
specifications of the original components at least.
5.5 Storage
There are no special requirements for storage, a cool and dry space is most suitable. After a
long storage, the machine must be inspected by a technician for commissioning.
If the machine is brought from a cold in a warm space, it can occur during condensation (also
internally in electrical components).
Direct switching can cause damage to the machine and danger to the operator. Let the
machine first acclimatize.

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6. CONTROL
•Switch On
- Plug the power plug into the socket
- Press the 'On/Off' button on the back of the machine to switch on the machine (see figure
6.1)
•Control
- Press and hold the black button (bottom) on figure 6.2 to send the cylinder 'downwards’
('press-position')
- Press and hold the white button (bottom) on figure 6.2 to send the cylinder 'up’ ('rest-
position')
•Switch Off
- Press the 'On/Off' button on the back of the machine to switch off the machine (see figure
6.1)
•Emergency
- In an emergency situation, press the 'Emergency Stop' (red button) shown in figure 6.2
Figure 6.1
‘On/Off’ button
Figure 6.2
Control panel

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7. ELECTRICAL DIAGRAM

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8. EC-DECLARATION OF CONFORMITY
This Declaration of conformity and the CE marking on the type plate are valid for the workbench with
hydraulic press which is part of the Feed Mill Services & Equipment BV delivery. When this workbench
is built into a larger system, the manufacturer of this system (this can also be the operator) must carry
out the conformity review process for this large system according to machinery Directive 2006/42/EC,
the Declaration of Conformity and provide the system with the CE marking.
We
Feed Mill Services & Equipment BV
Dr. Van Doorneweg 38
5753 PM DEURNE
The Netherlands
Declaring that workbench with hydraulic press FME-WBHP-2300,
In accordance with the EU Directives:
- “Machines” 2006/42/EC
- “Low voltage directive” 2006/95/EC
- “EMC directive” 2004/108/EC
Is designed and manufactured to the following standards:
- NEN-EN-ISO 12100-1/-2 Safety of Machinery –General Design Principles, Part 1 and 2
- NEN-EN-ISO 13857 Safety of Machinery –Safety distances to prevent hazard zones being
reached by upper and lower limbs
- NEN-EN 349+A1 Safety of Machinery –Minimum gaps to avoid crushing of parts of the
human body
- NEN-EN 982 Safety requirements for fluid power systems and their components -
Hydraulics
- NEN-EN 13849-1 Safety of machinery –Safety-related parts of control systems
- NEN-EN 14121 Safety of machinery –Risk assessment
- NEN-EN 60204-1 Safety of machinery –Electrical equipment of machines –Part 1
General requirements
Manufacturer
Mr. Frank Voss
Managing Director

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Feed Mill Services & Equipment BV –Tel. [phone] –www.feedmillservices.eu - 19 -
Feed Mill Services & Equipment BV
Dr. H. van Doorneweg 38
5753 PM DEURNE
The Netherlands
Phone: [phone]
E-mail: [email protected]
Website: www.feedmillservices.eu