FeherGuard PREMIUM User manual

Fig. 5
STEP 1: SOLAR REEL PLACEMENT:
ABOVE-GROUND SOLAR COVER
REEL SYSTEM
ASSEMBLY INSTRUCTIONS
PLEASE READ ENTIRE INSTRUCTIONS CAREFULLY BEFORE PROCEEDING
REEL SYSTEMS COMPONENTS AND PREPARATION:
Tools required for assembly:
·Portable drill
·Tape measure
·Pencil and Scissors
A.
B.
Insert both End Tubes equal distance into Center Tube
and Mark on Center Tube where inner tubes end.
Fig. 3
STEP 2: TUBE ASSEMBLY
for L18, L18M*, L24M* (mill*) Tubeset
B.
C.
D.
E.
C3
C2
End tube End tube
Center tube C1
C1
Fig. 4
A.
Ends & Hardware Parts List:
2 Ends (Tees) 2 Cones
2 Handles 2 Bearings
2 Plugs for “L” Series Tubesets
10 Strap Plates
10 - 26” Straps
Hardware Kit: 10 Plastic Screws
4 Wing nuts & bolts
25 Metal Self-
Drilling Screws
Leave an extra 4“ (10 cm) on cover length if installing at mid-point or widest point to allow for fold (see Fig. 1)
 Trim cover to clear inside top edge of pool. Cover should not touch sides of the pool when rolling up .
“Lift off and Swing”
Removal Feature
Fig. 1
Carefully measure between inside flat edges of two cones to calculate overall length for the tubes. Use Minimum Insertion Table below.
Measure between inside
flat edges of 2 cones. Pool
Fig. 2
Lock tubes together by rotating the center tube in the opposite direction to end tube. HOLD TUBES LOCKED WHILE YOU
INSTALL FIRST SELF-DRILLING SCREW ON A DRILL LINE, 1“ (2.5 cm) back from end of center tube at location ”C1” (Fig. 4 & 5).
If necessary, a very small “pilot hole” may be drilled.
Place 2 more self-drilling screws at Location “C2” and ”C3” - 1 screw on every second
Drill Line around tubes (see Fig. 4).
At “D” locations, install 3 screws around the center tube on every second drill line, 1“ (2.5 cm)
back from where you marked the end of the inner tube (see Fig. 4).
Repeat for other end tube.
Tubes Must be in locked position then install first screw.
Drill Lines DO NOT line up when tubes are properly locked
PREMIUM (FG7B)
D3
D2
D1
End Tube Center Tube End Tube
1/4“ Drill Bit·
D1
First determine the potential placement of the post cones. Cones must be Level and on outer
side of top rail. Ensure adequate space under the rail to tighten the wing nuts (see Fig. 2) Cones
will be attached after reel system has been assembled.
Getting started: Safety Glasses recommended
line up when tubes
are properly locked
Drill lines MUST NOT
Four Easy Steps:
If you need additional assistance, contact us at [email protected] or call 905-876-4766 Monday to Friday 8:30 a.m. to 5:00 p.m. Eastern Time.
Weight
Tube Min. Max. Max. Wet Max.
L18/L18M* 9“ 18’6“ (5.7 m) 60# (27.3kg) 18’x36’
Insert Width Cover Cover
(3 tube Configuration)
L24M* 13“ 24’6” (7.3 m) 50# (22.7kg) 24’
On round pools, the reel should be located across the center of pool or slightly off center with cover
extensions folded in (see Fig.1). On oval or rectangular pools, locate the reel across widest point.
* Mill tubes tarnish over time. Anodized tubes help reduce tarnishing.
THIS STEP REQUIRES 6 SELF-DRILLING stainless steel screws at EACH TUBE JOIN.
DO NOT pre-drill holes or over-tighten screws. A very small “pilot hole” is acceptable.
Tube Join
C1
D1

STEP 3: ASSEMBLE ENDS
Twist, Lock and Hold EACH Tube Join before installing first screw.
80“ end tube 80“ end tube
L18/AG24EX or Maximum Extension 24’6” (7.47 m). Maximum Cover Weight 50# (22.7kg)
19“ joiner tube
end tube center tube end tube
Min. Insertion: L28M* = 17” & AGHD28 = 9”
L28M* or AGHD28 Maximum Extension 28’6” (8.6 m). Maximum Cover Weight 50# (22.7kg)
center tube (Extension tube)
joiner tube
** Extra hardware, instructions are included in tube set carton.
** Extra hardware and instructions are inside extension tube.
Assemble in numerical order (see Fig. 7):
Insert #1 appropriate sized Plug into End Tube.
Place #2 Bearing inside #3 Tee.
Push #4 Handle through Bearing and into Plug.
Insert #5 self-drilling screw through tube in line with
bump (Long Prong) on plug rim and 1“ (2.5 cm) from
tube end.
Repeat for other end.
Fig. 6
FG-B-HAN - Handle
FG-BEA005 - Bearing
FG-TEE
FG-614 - Cone
“L” Series)
FG-PLGL (3” diam. Tube,
IMPORTANT
Tube Assembly: L18 / AG24EX, L24M* (new 5 Tube Configuration),
AGHD28, L28M* or IG30M*
Insert (#5) self-drilling screw through
tube in line with bump on plug
rim (Long Prong) and 1“ (2.5 cm)
from tube end. (at BOTH ends)
80“ center tube 80“ center tube (Extension tube)
Strap end
Fig. 8
Attach this end
to Blanket with
Plastic Screw
Strap
STRAP ATTACHMENT - TO TUBES
A.
Tube
Fig. 9
Metal Self-Drilling
Screw
B. Attach Straps to Tubes at the marks with a Metal Screw directly
through the strap material and approximately 1” back from the
end of the strap (see Fig. 9). DO NOT pre-drill holes (a tiny “pilot
hole” is acceptable) or over-tighten screw.
Mark each End Tube 6“ (15 cm) in from the inside edge of pool
top rail. Attach one Strap at each mark on a Drill Line (see Fig. 9).
The remainder of the Straps will be spaced evenly - on Drill Lines
- between the outside 2 Straps.
Mark all strap locations before installing. Use all Straps provided.
Note: Maximum distance between straps is 30”
Strap
STEP 4: STRAP ATTACHMENT
Attach a Strap Plate to one
end of all Straps provided
(see Fig. 8).
Strap length can be adjusted at
Strap Plate if necessary.
Fig. 7
(Butt Center Tubes)
(Butt center tubes)
* Mill tubes may tarnish over time. This does not affect performance or Warranty. Anodized tubes help reduce tarnishing.
90” end tube 90”center tube 90” end tube
Min. Insertion 20” Min. Insertion 20”Min. Insertion 20”Min. Insertion 20”
90” center tube
90” end tube
IG30M* Maximum Extension 30’6” (9.3 m) Round Pools. Maximum Cover Weight 50# (22.7kg)
** Extra hardware, instructions are included in tube set carton.
Min. Insertion: L28M* = 17” & AGHD28 = 9”
Plugs:
1. FG-PLG
(31/2“ diam. Tube)
OR
Attach Straps
approx. 1”
from Strap
End -
on Tube
Drill Lines
Attach this end to Tube
Strap end Strap Plate
(Side View)
Assembly for Tubesets below require a total of
24 SELF-DRILLING stainless steel screws.
(6 Screws at EACH Tube Join).
DO NOT pre-drill holes or over-tighten screws.
A very small “pilot hole” is acceptable.
(2 Tube Joins)
L24M*
(5 tube Configuration)
Min. Insertion: L18/AG24EX & L24M* = 13” Min. Insertion: L18/AG24EX & L24M* = 13”

Safe Use of Your Solar Reel:
Solar Reel Systems are designed solely to remove solar covers and are not made to support people or
any other weight.
Solar covers must be completely removed before entry into the pool. Under no circumstances, should
one swim in a pool partially covered with the solar cover.
Care and Storage:
Check screws periodically and tighten, if necessary. The solar reel may be stored outside
for the winter. It is not recommended to disassemble it for storage
In order to protect the warranty on your solar cover, it is essential to use a protective
cover when the it is rolled up on the reel. In the summer use a White Sheet with
UV inhibitors and in Winter, a Winter Jacket. If not provided, they can be purchased
from your pool retailer.
·
·
Place assembled reel across pool at determined location and mark holes for post cones. Attach cones by drilling 1/4“ (6.35 mm)
holes in top rail as marked on the cones. Take Care to not drill into pool liner. Cones MUST be level for the system to lift off or swing.
When you start to roll up cover, all straps must take hold of the cover at the same time. Adjust strap length at strap plate
if necessary.
E.
D.
For Reel Systems Placed at Pool End (Rectangular Pools) (Fig.10)
Cover
(bubbles
down)
Fig. 10
Plastic Screw
For Reel Systems placed across widest point of Pool (Round, Oval or Irregularly Shaped Pools) (Fig. 11)
Strap end
Cover is
folded
“Pinched Fold”
(bubbles in)
Plastic Screw
Strap end
It will be easier if you move the cover away from the pool and fold it if necessary (bubbles in) on a flat surface.
Choose EITHER Fig. 10 OR Fig. 11 based on your pool shape.
C.
Strap Plate
Strap Plate
Fold cover where system will be placed
(bubbles in). Pierce hole through both sides of
cover, 1“ (2.5 cm) back from the fold and
straight down (perpendicular) from a strap
already attached to tube. Push threaded plastic
screw through holes in cover then tighten
snugly into plate. Repeat for remaining straps.
Pierce hole through cover, 1“ (2.5 cm) back from
edge of cover and straight down (perpendicular)
from a strap already attached to tube. Push
threaded plastic screw through hole in cover
then tighten snugly into plate. Repeat for
remaining straps.
Place straps evenly
along fold.
Pinched fold
STRAP ATTACHMENT - TO COVER (Solar Blanket)
Fig. 11
FeherGuard Accessories available through Pool Retailer: HV-WCR
FG-RS50 Reel Strapping (1 Roll 50’ Strapping / package)
FG-BS2X6 Blanket Straps (secures rolled up Solar Blanket on Reel - 2 x 54” straps with buckles / package)
FG-FASKIT Tube & Blanket Fastening Kit (10 sets tube & blanket fasteners & 10 - 26” straps / package)
FG-MPR Mid-Grip Pull Rope (helps pull Solar Blanket on to Pool - 35’ Rope, 2 clips, 2 plates, 2 fasteners / package)
FG-WPS White Protective Sheet with UV Inhibitors (Wrap to protect solar blanket on the reel 24’ x 3 1/2’ / package)
FG-PFS Tube & Blanket Fasteners (10 sets / package)
FG-RS26 Reel Strapping (10 - 26” Straps / package)

Thank you for buying the Premium Above Ground Solar Cover Reel System. We know it will make solar cover handling easy for you.
Five Year Warranty:
This warranty is void if there is evidence of purchaser abuse, improper installation or normal wear.
FeherGuard will not be liable for incidental or consequential damages resulting from any defects in
workmanship or material, improper or unsafe storage and movement. Some
States/Provinces/Countries do not allow the exclusion or limitation of incidental or consequential
damages, so the foregoing limitations or exclusions may not apply.
This warranty gives the claimant specific legal rights. The provisions of this warranty are in addition to
and not a modification of or a subtraction from the statutory warranties and other rights and remedies
contained in applicable local legislation.
To validate warranty, return this registration form within 30 days of purchase. You may also register
your warranty ONLINE at FeherGuard’s Home Page - www.feherguard.com.
FeherGuard warrants for a period of five years from the date of delivery to the original consumer
purchaser, that the Premium Above Ground Solar Cover Reel System shall be free from defects in
workmanship or material, under normal use and in accordance with FeherGuard’s written installation
and use instructions.
FeherGuard at its option shall supply free of charge any part found to be defective in workmanship or
material.
Any implied warranties are limited in duration to the five-year period from the date of delivery to the
original consumer purchaser. Excluded from this warranty are all consumables (bearings,
straps, strap plates, screws). Tarnishing or discoloration of mill aluminum tubes can occur.
This is not a warranty issue as tarnishing does not affect tube performance or integrity .
Warranty claims should be processed through your Dealer and include your proof of purchase.
Milton, Ontario CANADA L9T 2V4
Specifications subject to change without notice. 01 18
FeherGuard Products Ltd. 3153 Steeles Ave. West, Unit 5
FeherGuard “Five Year” Warranty Registration
Please Print
PURCHASER: ______________________________________________________________________________
ADDRESS: __________________________________________________________ CITY: _________________
STATE/PROVINCE/COUNTRY: ____________________________________ ZIP/POSTAL CODE: __________________________
___________________________________ ________________________________ ______________________
MODEL # PURCHASE DATE STORE LOCATION
FG7B