Fervi 0654/06F Operating instructions

USER AND MAINTENANCE
MANUAL
TRANSPORT TROLLEY
Art. 0654/06F
-
0654/09F
-
0654/12F
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
fervi.com

MACCHINE E
ACCESSORI
Page
2
of
20
FOREWORD
Read this manual before operating any machinery
ORIGINAL INSTRUCTIONS
It is compulso
ry to read this instruction manual before operating the machine. The warranty is
strictly dependent on the application of all the instructions contained in this manual
Operator Qualifications
Please ensure all machine operators are given all require
d information and adequate
safety instruction and training in:
a)
machine operating conditions;
b)
foreseeable abnormal situations;
pursuant to art. 73 of Legislative Decree no. 81/08.
We guarantee the Machine's conformity to specifications and technica
l instructions
described in the Manual on the date of issue, listed on this page; however, the
machine may be subject to potentially major technical changes in future, without the
Manual being updated.
Therefore, contact FERVI for information about modific
ations that could be
implemented.
REV. 1
April
201
3
fervi.com

MACCHINE E
ACCESSORI
Page
3
of
20
TABLE OF CONTENTS
1.
INTRODUCTION
................................
................................
......................
4
2.
GENERAL SAFET
Y WARNING
................................
................................
..
6
2.1
Safety standards
................................
................................
................................
...........
6
2.2
Technical Assistance
................................
................................
................................
.....
6
2.
3
Other Provisions
................................
................................
................................
...........
6
3.
INTENDED USE AND DES
CRIPTION OF TROLLEY
................................
....
7
3.1
Main parts
................................
................................
................................
.....................
7
3.2
Safety devices
................................
................................
................................
...............
8
3.3
Personal protective equipment
................................
................................
.....................
8
3.4
Nameplate and pictograms
................................
................................
...........................
9
3.4.1
Maximum rated load capacity
................................
................................
......................
9
4.
TECHNICAL SPECIFICAT
IONS
................................
................................
.
9
5.
IMPROPER USE AND
CONTRAINDICATIONS
................................
.........
10
6.
TRANSPORTATION, LIFT
ING, MOVING
................................
.................
11
7.
COMMISSIONING
................................
................................
.................
12
7.1
Instructions to remove packaging
................................
................................
..............
12
7.2
Adjusting load support rollers
................................
................................
.....................
12
8.
USING THE TROLLEY
................................
................................
............
13
8.1
Moving loads
................................
................................
................................
...............
13
8.1.1
Handling loads with one trolley
................................
................................
..................
14
8.1.2
Handlin
g loads with two trolleys
................................
................................
.................
15
9.
MAINTENANCE
................................
................................
.....................
16
9.1
Routine Maintenance
................................
................................
................................
..
16
9.2
Replacing the rollers
................................
................................
................................
...
17
10.
WAREHOUSE STORAGE
................................
................................
.........
19
11.
DECOMMISSIONING
................................
................................
.............
19
12.
EXPLODED VIEWS AND P
ARTS
................................
.............................
20
fervi.com

MACCHINE E
ACCESSORI
Page
4
of
20
1.
INTRODUCTION
This manual is considered an integral part of the machine it was attached to at the time of
purchase.
The manufacturer holds all ownership to material an
d intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to provide the knowledge required for the use and maintenance
of the
machinery an
d transport cart with dovetail guides and create a sense of responsibility
and an understanding of the possibilities and limits of the tool given to the operator.
Operators must be properly
trained and prepared, so make sure that this manual is read and
co
nsulted by the staff responsible for commissioning, operation and maintenance of the
machine. This is to make all operations performed by those who carry out these tasks as safe
and effective as possible. It is therefore imperative to strictly comply with
the requirements in
this manual, a necessary condition for safe and satisfactory hoist operation.
Before starting operation, installation and usage of the machine, authorized personnel must
therefore:

read this technical document carefully;

know which prot
ections and safety devices are available on the machine, their location and
how they work.
The buyer is responsible for ensuring that users are properly trained, that they are aware of
all the information and instructions in this document and that they are
aware of the potential
risks of operating the trolley.
The manufacturer is not liable for any damage to people and/or things caused by
non
-
observance of the instructions in this manual.
Users will be held fully responsible for any changes they have made t
o the machine,
so the manufacturer will not be held responsible for any damage caused to persons
and
\
/or property resulting from maintenance performed by unqualified personnel
and in a manner that differs from the operating procedures shown below.
The
tran
sport trolley
has been designed and built with mechanical guards and safety
devices designed to protect the operator / user from possible injury.
It is strictly forbidden to modify or remove guards, safety devices and caution labels. If this
must be done (
for example, for cleaning or repair), make sure that no one can use the
machine.
fervi.com

MACCHINE E
ACCESSORI
Page
5
of
20
Graphic representation of safety, operational and risk warnings
The following boxes are designed to attract the attention of the reader / user for the purposes
of proper and
safe use of the machine:
Pay Attention
This emphasises behavioral rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This emphasises the presence of hazards that cause residual risks to which the o
perator must
pay attention in order to avoid injury or damage to property.
fervi.com

MACCHINE E
ACCESSORI
Page
6
of
20
2.
GENERAL SAFETY WARNI
NG
2.1
Safety standards
Even if you're already familiar with the
transport trolley
, you must read this manual
carefully in order to acquire full knowledge of the
machine and general precautions to be
observed when working.
Risks associated with using the machine

Despite the implementation of all safety devices for safe use of the machine, it is
necessary take note of all the requirements for the prevention of t
he accidents
reported in various parts of this manual.

The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
Always read the instruction manual
Each person who is responsible for use and maintenance
should have first read the instruction
manual and in particular the chapter on safety.

Use the
transport TROLLEY
exclusively for the transportation of properly palletized
loads.

Before transporting, make sure the trolley is in good condition.

Use the tr
olley only on flat and not uneven surfaces.

Do not use the machine beyond the specifications for which it was designed,
especially
with regards to carrying capacity
. In other words, do not load the trolley beyond its
capabilities.

During transport, do not
travel at speeds exceeding 2 km / h.

Do not use the cart to transport on slopes as it is not equipped with a brake!

It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and procedures
inherent in repair technique.

Replace worn or damaged parts, check that the repairs and protection work correctly
before operating.

Make sure that the work environment is forbidden to children and non
-
employees.
2.2
Technical Assistance
For any inconvenience
or concerns, please contact the technical assistance service of the
retailer where the product was purchased, who has competent staff and spare parts.
2.3
Other Provisions
Check for the presence and integrity of protections and the proper functioning of safety
devices before starting operation.
If you encounter any defect not use the transport trolley!
fervi.com

MACCHINE E
ACCESSORI
Page
7
of
20
3.
INTENDED USE AND DES
CRIPTION OF TROLLEY
The
trolley
is designed and built to transport / handle loads, and in particular loads of
considerable weight.
It must
be used on flat, even, adequately hard and resistant surfaces (capable of supporting
the weight of the trolley plus the maximum nominal load capacity).
The operating temperature is within the range:
-
20 / +50 ° C.
The environment must also be sufficient
ly well lit to ensure maximum safety (at least 50 lux
is recommended).
Other types of use, or the extension of use beyond that envisaged, does not
correspond to the designation attributed by the manufacturer, and therefore the
latter can not accept any re
sponsibility for any damages resulting therefrom.
3.1
Main parts
Figura
1
–
Vista generale
1
Load bearing group
3
Junction beam
2
Plastic rollers
4
Transport handles
The trolley consists of (
Figura
1
):

A steel junction beam (3), to connect the two surfaces bearing the load, the beam can
be folded for ease of trolley transportation.

Two load bearing groups (1), equipped with a rubber support surface to prevent the
load
from falling during handling, the groups are designed to slide on the junction
beam to accommodate different load requirements, and are equipped with a number of
plastic wheels (2) which varies by model (8 to 16).
2
1
4
3
fervi.com

MACCHINE E
ACCESSORI
Page
8
of
20
3.2
Safety devices
The main safety devices on
the machine are the rubber load bearing surfaces (
Figure
2
), to
prevent the load from slipping or falling accidentally during transport
Figure
2
–
Load bearing surface.
3.3
Personal protective equipment
We
ar appropriate PPE when loading and using the trolley, such as:
1.
Overalls
2.
Protective gloves
3.
Safety shoes.
PROTECTIVE CLOTHING
PROTECTIVE GLOVES
PROTECTIVE
FOOTWEAR
Figure
3
-
Personal Protective Equipment.
fervi.com

MACCHINE E
ACCESSORI
Page
9
of
20
3.4
Nameplate and p
ictograms
The identification plate (
Figure
4
) is applied on the junction beam.
Figure
4
-
Nameplate.
3.4.1
Maximum rated load capacity
The plate is indicated the value of the maxim
um nominal flow rate that the cart can carry at
standard conditions, i.e. when:

it is in good conditions of efficiency and conservation;

it operates within the temperature range in ambient conditions and on a flat, hard and
durable surface.
The maximum r
ated load capacity must never be exceeded!
4.
TECHNICAL SPECIFICAT
IONS
Characteristics:
0654/06F
0654/09F
0654/12F
Capacity (kg)
6
9
12
Height (mm)
110
110
110
Roller
size
(mm)
85x85
85x85
85x85
Number of wheels
8
12
16
Size
of support (mm)
200x220
320x2
00
200x407
Weight (kg)
30
43
52
fervi.com

MACCHINE E
ACCESSORI
Page
10
of
20
5.
IMPROPER USE AND CON
TRAINDICATIONS
The actions described below, which obviously do not cover the entire range of potential
"misuse" of the machine, are strictly forbidden.
IT IS STRICTLY FORBIDDEN!

To transport p
eople and / or animals, as they could fall;

To lift loads while people are in the vicinity of the machine;

To carry loads heavier than the maximum rating indicated on the plate;

To carry unbalanced loads, or change their static configuration, and / or thei
r
centre of gravity;

To carry "dangerous" loads (molten metals, acids, radioactive materials, fragile
and / or brittle loads);

To load the trolley on uneven polished surfaces and / or surfaces that are not
strong enough to support the load (trolley + maxim
um rated load capacity);

To use the trolley when there is a possibility of the load moving accidentally;

To leave the loaded trolley unattended;

To allow untrained staff to use the trolley;

To use the trolley if you are not psycho
-
physically fit;

To use th
e trolley without due care;

To use the trolley for purposes other than those for which it was designed;

To use the trolley in unforeseen environmental conditions (adverse weather
conditions, refrigerators, high magnetic fields, etc.).;

To use the trolley i
n potentially explosive environments;

To use the trolley in case of insufficient lighting;

To use the trolley on ships at sea;

To put the trolley in contact with foodstuffs.
fervi.com

MACCHINE E
ACCESSORI
Page
11
of
20
6.
TRANSPORTATION, LIFT
ING, MOVING
The relatively low weight of the machine (abo
ut 50 kg), the possibility of being able to be
folded to reduce the overall dimensions and the presence of transport handles allow lifting
and transport by two operators.
Figure
5
–
Closing the trol
ley and transport handles.
fervi.com

MACCHINE E
ACCESSORI
Page
12
of
20
7.
COMMISSIONING
7.1
Instructions to remove packaging
The
trolley
is supplied in a cardboard box, fully assembled.
Before
disposing of
the shipping carton, check
you do
not to throw
away
parts of the
machine, the owner's manual or oth
er documentation.
Standard packing
Packaging materials (plastic bags, cardboard, etc.). must not be left within reach of children
as they are a source of potential danger.
7.2
Adjusting load s
uppo
rt rollers
The load bearing surfaces can be moved along th
e junction beam, to facilitate the positioning
of different size loads.
To adjust the load bearing surfaces, proceed as follows:
1.
Unscrew the mounting bolts using a hex wrench, turning counter
-
clockwise.
2.
Adjust the load bearing surface and slide on the bea
m
junction, and secure by tightening the bolts firmly with a
spanner wrench.
Figure
6
-
Mounting Bolts.
Secure the
load bearing surfaces
properly
Do not use the trolley before securing the load bea
ring surfaces properly, as described in this
paragraph.
fervi.com

MACCHINE E
ACCESSORI
Page
13
of
20
8.
USING THE TROLLEY
Moving loads
There is a risk of crushing body parts while moving heavy loads resulting from mishandling.
Workers must be equipped with standard safety equipment, especially g
loves and crush
resistant safety shoes.
Moving loads
Workers must guide the load handling machine carefully, without abrupt movements with the
utmost care.
In particular, the trolley and load must be kept under constant control during movement.
P
eriods of inactivity
After a period of inactivity, before starting work, each component of the trolley must be checked to
ensure it is in good condition and with no risk of breakage.
8.1
Moving loads
The
transport
trolleys can be used individually, for carr
ying
loads
that they can be positioned stably on
them, or they may be used coupled, for the transport of particularly heavy and bulky loads.
Transport on slopes
Pay particular attention on slopes as the trolleys are not equipped with brakes.
The drives
must have adequate brakes to stop the trolley when it is fully loaded.
If the load is moved by hand the ground should NOT be sloped.
fervi.com

MACCHINE E
ACCESSORI
Page
14
of
20
8.1.1
Handling loads with one trolley
When handling a load using only
one
trolley
,
ensure
the load is
is in a stable positio
n
on the
trolley
to
allow movement in full safety
;
oversized loads, or
loads
not properly
positioned
can
result in
the load
falling
during handling, seriously endangering the operator and / or
persons
in close proximity
of the
man
o
euvr
ing area
.
Position
ing the load
Loads must be positioned on the carriage in such a way as to ensure stability, even in case of
emergency manoeuvres.
Dropping the load
Placing a load incorrectly on the carriage may cause it to fall, which constitutes a serious
hazard fo
r the operator and / or persons near the manoeuvring area
Whatever trolley is used, the load must be arranged such that its centre of gravity is
perpendicular to the point of support, so as to ensure full stability.
fervi.com

MACCHINE E
ACCESSORI
Page
15
of
20
8.1.2
Handling loads with two trolleys
Trol
leys
Art
.
0654/..L and Art 0654/..F
are basically
designed
to be used togeth
er, in this
configuration,
Art 0654/..L
serves as the front axle and thanks to the rotating
chassis it
allows turns
without endangering the movement of the load, while
Art
.
0654/..
F
serves as the rear axle to ensure
high stability
during manoeuvres
even with extremely heavy and bulky
loads.
The correct
loading
method using the following configuration is shown in the following figure.
Figure
7
-
Correct co
nfiguration of the load.
With this configuration the load is of fundamental importance the adjustment of the load
supports Art.
0654/..F,
the load bearing surfaces must be placed as far externally as
possible without protruding from the outline of the loa
d.
The chassis
art. 0654/..L
must be positioned exactly at the centre point of the load, so as
not to create lateral imbalances during handling.
Dropping a load
If a load placed incorrectly on the carriage incurs the risk of falling, which constitutes
a
serious hazard for the operator and / or persons near the manoeuvring area
fervi.com

MACCHINE E
ACCESSORI
Page
16
of
20
9.
MAINTENANCE
The purpose of this chapter is to provide all maintenance
frequencies and procedures
required to
maintain the transport trolley.
Maintenance and repairs must be p
erformed by qualified personnel.
9.1
Routine Maintenance
INTERVENTION
Frequency
Daily
Daily
Daily
1.
General visual inspection
X
2.
Checking nameplate
readability
X
3.
General cleaning
X
4.
Check
ing the
wear
of the
wheels
X
1.
General visual inspection:
che
ck the general state of the machine, if there are any damaged or
missing parts.
2.
Check the
readab
ility of
nameplates
:
plates
and pictograms on the machine must be perfectly
legible, it is therefore necessary to keep them clean and request replacement
s
if th
ey are illegible.
3.
General cleaning
: cleaning is necessary to
keep
the structure and
moving parts free
from the
accumulation of dust and dirt and stains caused by excess lubricants. Cleaning should be done with
the use of
tools
, equipment and detergents or
solvents commonly used in the cleaning of industrial
equipment.
4.
Check the wheels for wear
:
check
the wear and
replace
plastic wheels
to ensure
the safe use of
the transport
trolley
.
fervi.com

MACCHINE E
ACCESSORI
Page
17
of
20
9.2
Replacing the rollers
To replace worn trolley rollers proceed as describe
d:
1.
Remove the snap ring of the pivot on which the
rollers are mounted (
Figure
8
)
Figure
8
-
Seeger pin wheels.
2.
Remove the pin (
Figure
9
) by pulling it out from the
opposite sid
e, if the extraction is difficult, hitting the
upper part of the pin with a hard plastic tool might
help.
Figure
9
-
Removing the pin.
3.
Remove the worn roller and replace it with a new
one
Figure
10
-
Removing the
wheel.
4.
Reassemble everything in reverse order and
remember to put the appropriate spacer between
each roll (
Figure
11
).
Figure
11
-
Spacer.
fervi.com

MACCHINE E
ACCESSORI
Page
18
of
20
Mounting rollers
Before using the trolley,
check that the rollers are properly installed as described in this
manual.
Spacers
Ricordarsi di interporre tra ogni rullo o tra il rullo e la struttura metallica gli appositi
distanziali, al fine di evitare movimenti incontrollati del carrello.
Worn rollers
Using the trolley when the rollers are worn or damaged may compromise the stability of the
load, which constitutes a serious hazard for the operator and / or persons near the
manoeuvring area.
fervi.com

MACCHINE E
ACCESSORI
Page
19
of
20
10.
WAREHOUSE STORAGE

If the machine has to be st
ored and preserved for a period of time, to avoid damage and /
or deterioration proceed as follows:

Lubricate all parts of the trolley, in particular the wheels, the pins and the rotating
chassis;

Store the trolley indoors in a dry location.
11.
DECOMMISSIONI
NG
If the machine is to be scrapped, its parts must be disposed of by differentiated collection
Respect the Environment!
Contact a specialist centre for the collection of metallic materials.
The carriage structure is made of steel while the load bea
ring surfaces and the wheels are
made of rubber and plastic material respectively.
In this regard, differentiate the materials according to their nature, with the assistance of
specialist companies authorized for waste disposal, in compliance with the requ
irements of
the law.
fervi.com

MACCHINE E
ACCESSORI
Page
20
of
20
12.
EXPLODED VIEWS AND P
ARTS
Num
ber
Description
Num
ber
Description
0654/..F/1
Plastic wheel
0654/..F/22
Allen bolt
0654/..F/2
Bearing
0654/..F/23
Rubber loadi bearing surface
0654/..F/3
Wheel axle
0654/..F/24
J
unction
beam
065
4/..F/4
Circlip
0654/..F/25
Clamp
0654/..F/5
spacer
0654/..F/26
Hex nut
0654/..F/21
Load group
0654/..F/27
Hex Bolt
fervi.com