Fervi 0654/06F Operating instructions

USER AND MAINTENANCE
MANUAL
TRANSPORT TROLLEY
Art. 0654/06F
-
0654/09F
-
0654/12F
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
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FOREWORD
Read this manual before operating any machinery
ORIGINAL INSTRUCTIONS
It is compulso
ry to read this instruction manual before operating the machine. The warranty is
strictly dependent on the application of all the instructions contained in this manual
Operator Qualifications
Please ensure all machine operators are given all require
d information and adequate
safety instruction and training in:
a)
machine operating conditions;
b)
foreseeable abnormal situations;
pursuant to art. 73 of Legislative Decree no. 81/08.
We guarantee the Machine's conformity to specifications and technica
l instructions
described in the Manual on the date of issue, listed on this page; however, the
machine may be subject to potentially major technical changes in future, without the
Manual being updated.
Therefore, contact FERVI for information about modific
ations that could be
implemented.
REV. 1
April
201
3
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TABLE OF CONTENTS
1.
INTRODUCTION
................................
................................
......................
4
2.
GENERAL SAFET
Y WARNING
................................
................................
..
6
2.1
Safety standards
................................
................................
................................
...........
6
2.2
Technical Assistance
................................
................................
................................
.....
6
2.
3
Other Provisions
................................
................................
................................
...........
6
3.
INTENDED USE AND DES
CRIPTION OF TROLLEY
................................
....
7
3.1
Main parts
................................
................................
................................
.....................
7
3.2
Safety devices
................................
................................
................................
...............
8
3.3
Personal protective equipment
................................
................................
.....................
8
3.4
Nameplate and pictograms
................................
................................
...........................
9
3.4.1
Maximum rated load capacity
................................
................................
......................
9
4.
TECHNICAL SPECIFICAT
IONS
................................
................................
.
9
5.
IMPROPER USE AND
CONTRAINDICATIONS
................................
.........
10
6.
TRANSPORTATION, LIFT
ING, MOVING
................................
.................
11
7.
COMMISSIONING
................................
................................
.................
12
7.1
Instructions to remove packaging
................................
................................
..............
12
7.2
Adjusting load support rollers
................................
................................
.....................
12
8.
USING THE TROLLEY
................................
................................
............
13
8.1
Moving loads
................................
................................
................................
...............
13
8.1.1
Handling loads with one trolley
................................
................................
..................
14
8.1.2
Handlin
g loads with two trolleys
................................
................................
.................
15
9.
MAINTENANCE
................................
................................
.....................
16
9.1
Routine Maintenance
................................
................................
................................
..
16
9.2
Replacing the rollers
................................
................................
................................
...
17
10.
WAREHOUSE STORAGE
................................
................................
.........
19
11.
DECOMMISSIONING
................................
................................
.............
19
12.
EXPLODED VIEWS AND P
ARTS
................................
.............................
20
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1.
INTRODUCTION
This manual is considered an integral part of the machine it was attached to at the time of
purchase.
The manufacturer holds all ownership to material an
d intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to provide the knowledge required for the use and maintenance
of the
machinery an
d transport cart with dovetail guides and create a sense of responsibility
and an understanding of the possibilities and limits of the tool given to the operator.
Operators must be properly
trained and prepared, so make sure that this manual is read and
co
nsulted by the staff responsible for commissioning, operation and maintenance of the
machine. This is to make all operations performed by those who carry out these tasks as safe
and effective as possible. It is therefore imperative to strictly comply with
the requirements in
this manual, a necessary condition for safe and satisfactory hoist operation.
Before starting operation, installation and usage of the machine, authorized personnel must
therefore:

read this technical document carefully;

know which prot
ections and safety devices are available on the machine, their location and
how they work.
The buyer is responsible for ensuring that users are properly trained, that they are aware of
all the information and instructions in this document and that they are
aware of the potential
risks of operating the trolley.
The manufacturer is not liable for any damage to people and/or things caused by
non
-
observance of the instructions in this manual.
Users will be held fully responsible for any changes they have made t
o the machine,
so the manufacturer will not be held responsible for any damage caused to persons
and
\
/or property resulting from maintenance performed by unqualified personnel
and in a manner that differs from the operating procedures shown below.
The
tran
sport trolley
has been designed and built with mechanical guards and safety
devices designed to protect the operator / user from possible injury.
It is strictly forbidden to modify or remove guards, safety devices and caution labels. If this
must be done (
for example, for cleaning or repair), make sure that no one can use the
machine.
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Graphic representation of safety, operational and risk warnings
The following boxes are designed to attract the attention of the reader / user for the purposes
of proper and
safe use of the machine:
Pay Attention
This emphasises behavioral rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This emphasises the presence of hazards that cause residual risks to which the o
perator must
pay attention in order to avoid injury or damage to property.
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2.
GENERAL SAFETY WARNI
NG
2.1
Safety standards
Even if you're already familiar with the
transport trolley
, you must read this manual
carefully in order to acquire full knowledge of the
machine and general precautions to be
observed when working.
Risks associated with using the machine

Despite the implementation of all safety devices for safe use of the machine, it is
necessary take note of all the requirements for the prevention of t
he accidents
reported in various parts of this manual.

The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
Always read the instruction manual
Each person who is responsible for use and maintenance
should have first read the instruction
manual and in particular the chapter on safety.

Use the
transport TROLLEY
exclusively for the transportation of properly palletized
loads.

Before transporting, make sure the trolley is in good condition.

Use the tr
olley only on flat and not uneven surfaces.

Do not use the machine beyond the specifications for which it was designed,
especially
with regards to carrying capacity
. In other words, do not load the trolley beyond its
capabilities.

During transport, do not
travel at speeds exceeding 2 km / h.

Do not use the cart to transport on slopes as it is not equipped with a brake!

It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and procedures
inherent in repair technique.

Replace worn or damaged parts, check that the repairs and protection work correctly
before operating.

Make sure that the work environment is forbidden to children and non
-
employees.
2.2
Technical Assistance
For any inconvenience
or concerns, please contact the technical assistance service of the
retailer where the product was purchased, who has competent staff and spare parts.
2.3
Other Provisions
Check for the presence and integrity of protections and the proper functioning of safety
devices before starting operation.
If you encounter any defect not use the transport trolley!
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3.
INTENDED USE AND DES
CRIPTION OF TROLLEY
The
trolley
is designed and built to transport / handle loads, and in particular loads of
considerable weight.
It must
be used on flat, even, adequately hard and resistant surfaces (capable of supporting
the weight of the trolley plus the maximum nominal load capacity).
The operating temperature is within the range:
-
20 / +50 ° C.
The environment must also be sufficient
ly well lit to ensure maximum safety (at least 50 lux
is recommended).
Other types of use, or the extension of use beyond that envisaged, does not
correspond to the designation attributed by the manufacturer, and therefore the
latter can not accept any re
sponsibility for any damages resulting therefrom.
3.1
Main parts
Figura
1
–
Vista generale
1
Load bearing group
3
Junction beam
2
Plastic rollers
4
Transport handles
The trolley consists of (
Figura
1
):

A steel junction beam (3), to connect the two surfaces bearing the load, the beam can
be folded for ease of trolley transportation.

Two load bearing groups (1), equipped with a rubber support surface to prevent the
load
from falling during handling, the groups are designed to slide on the junction
beam to accommodate different load requirements, and are equipped with a number of
plastic wheels (2) which varies by model (8 to 16).
2
1
4
3
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3.2
Safety devices
The main safety devices on
the machine are the rubber load bearing surfaces (
Figure
2
), to
prevent the load from slipping or falling accidentally during transport
Figure
2
–
Load bearing surface.
3.3
Personal protective equipment
We
ar appropriate PPE when loading and using the trolley, such as:
1.
Overalls
2.
Protective gloves
3.
Safety shoes.
PROTECTIVE CLOTHING
PROTECTIVE GLOVES
PROTECTIVE
FOOTWEAR
Figure
3
-
Personal Protective Equipment.
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3.4
Nameplate and p
ictograms
The identification plate (
Figure
4
) is applied on the junction beam.
Figure
4
-
Nameplate.
3.4.1
Maximum rated load capacity
The plate is indicated the value of the maxim
um nominal flow rate that the cart can carry at
standard conditions, i.e. when:

it is in good conditions of efficiency and conservation;

it operates within the temperature range in ambient conditions and on a flat, hard and
durable surface.
The maximum r
ated load capacity must never be exceeded!
4.
TECHNICAL SPECIFICAT
IONS
Characteristics:
0654/06F
0654/09F
0654/12F
Capacity (kg)
6
9
12
Height (mm)
110
110
110
Roller
size
(mm)
85x85
85x85
85x85
Number of wheels
8
12
16
Size
of support (mm)
200x220
320x2
00
200x407
Weight (kg)
30
43
52
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5.
IMPROPER USE AND CON
TRAINDICATIONS
The actions described below, which obviously do not cover the entire range of potential
"misuse" of the machine, are strictly forbidden.
IT IS STRICTLY FORBIDDEN!

To transport p
eople and / or animals, as they could fall;

To lift loads while people are in the vicinity of the machine;

To carry loads heavier than the maximum rating indicated on the plate;

To carry unbalanced loads, or change their static configuration, and / or thei
r
centre of gravity;

To carry "dangerous" loads (molten metals, acids, radioactive materials, fragile
and / or brittle loads);

To load the trolley on uneven polished surfaces and / or surfaces that are not
strong enough to support the load (trolley + maxim
um rated load capacity);

To use the trolley when there is a possibility of the load moving accidentally;

To leave the loaded trolley unattended;

To allow untrained staff to use the trolley;

To use the trolley if you are not psycho
-
physically fit;

To use th
e trolley without due care;

To use the trolley for purposes other than those for which it was designed;

To use the trolley in unforeseen environmental conditions (adverse weather
conditions, refrigerators, high magnetic fields, etc.).;

To use the trolley i
n potentially explosive environments;

To use the trolley in case of insufficient lighting;

To use the trolley on ships at sea;

To put the trolley in contact with foodstuffs.
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