Fervi 0022 User manual

OPERATION AND
MAINTENANCE MANUAL
Portable chamfering machine
Art. 0022
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
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PREFACE
Please ensure you hav
e read this manual before any
operation
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Before undertaking any operation on the machine, it is compulsory to have read this
instruction manual. The guarantee that the machine will function and perform properly is
s
trictly dependent upon the application of all the instructions contained in this manual.
Operator Qualifications
The workers in charge of using this machine must possess all the necessary information
and instruction and should be given adequate trai
ning in relation to safety regarding:
a)
Conditions of use for the equipment;
b)
Foreseeable abnormal situations, pursuant to Article 73 of Italian Law Decree
81/08 (which adopts the EN rules).
We guarantee the Machine complies with the specifications and tec
hnical instructions
described in the Manual on the date of its issuance (shown in this page). On the other
hand, the machine may also be subject to important technical changes in the future,
without the manual being updated.
Therefore, contact FERVI for in
formation about modifications that may have been
implemented.
REV.
1
July
201
3
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CONTENTS
1
INTRODUCTION
................................
................................
........................
4
2
GENERAL SAFETY WARNI
NGS
................................
................................
...
6
2.1
General safety rules for machine tools
................................
................................
..........
6
2.2
Safety regulations regarding the electric system of machine
-
tools
...............................
8
2.3
Safety regulations for using chamfering machines
................................
........................
8
2.4
Technical Assistance
................................
................................
................................
.....
9
2.5
Other provisions
................................
................................
................................
...........
9
3
TECHNICAL SPECIFICAT
IONS
................................
................................
...
9
4
DESCRIPTION OF THE M
ACHINE
................................
.............................
10
4.1
Description of the main parts
................................
................................
......................
11
4.2
Plate
................................
................................
................................
...........................
12
4.3
Pittogrammi
................................
................................
................................
................
12
5
COMMISSIONING OF THE
MACHINE
................................
........................
12
5.1
Connection to the power supply and start
-
up test
................................
......................
12
6
CONTROL BUTTONS
................................
................................
................
13
7
OPERATION
................................
................................
............................
13
7.1
Instructions for Use
................................
................................
................................
....
13
7.2
Using the machine
................................
................................
................................
......
14
Machine adjustment
................................
................................
................................
.............
14
Chamfering
................................
................................
................................
.........................
16
8
M
ACHINE SAFETY DEVICE
S
................................
................................
.....
17
8.1
Electrical safety devices
................................
................................
..............................
17
8.2
"Mechanical" Safety Devices
................................
................................
.......................
18
9
MAINTENANCE
................................
................................
........................
19
9.1
Routine maintenance
................................
................................
................................
..
19
9.2
Periodic Maintenance
................................
................................
................................
..
20
Replacing the inserts
................................
................................
................................
............
20
10
TROUBLESHOOTING
................................
................................
.............
23
11
DISPOSAL OF PARTS AN
D MATERIALS
................................
.................
24
12
ELECTRICAL CIRCUIT D
IAGRAM
................................
...........................
24
13
PARTS LIST
................................
................................
..........................
25
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1
INTRODUCTION
This manual is delivered with the machi
ne, and it must be regarded as an inseparable part of
it.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to convey the necessary knowledge for the use and
maintenance of
Portable chamfering machine
Art. 0022
and to create a sense of
responsibility
and knowledge of the capabilities and limits of this machine entrusted to the
operator.
Operators must be properly trained and prepared; therefore, please make sure this manual is
read and consulted by the staff responsible for commissioning, operating and
maintaining the
Portable chamferin
g machine
. This is to make all operations the safest and most effective
possible for those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requir
ements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Prior to installation and use of the
Portable chamfering machine
, the authorized personnel
shall:

carefully read this
technical document;

know which protections and safety devices are available on the machines, their location
and how they work.
It is the responsibility of the buyer to ensure that users are properly trained, that they are
aware of all the information and
instructions in this document and that they are aware of the
potential risks that exist while working with the
Portable chamfering machine
.
The manufacturer waives any and all responsibility for damage to people an
d/or
things caused by non
-
observance of the instructions in this manual.
The
Portable chamfering machine
has been designed and built with mechanical guards
and safety devices designed to protect the operator/user f
rom possible injury. It is strictly
forbidden to modify or remove guards, safety devices and caution labels. If you have to do so
temporarily (for example, for cleaning or repair requirements), please make sure that no one
can use the machine.
Modificati
ons to the machine carried out by the user must be considered their sole
responsibility, therefore the manufacturer waives any and all responsibility for any
damage caused to persons and/or property resulting from maintenance performed
by unqualified perso
nnel and in a manner unlike the operating procedures shown
below.
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G
RAPHIC REPRESENTATIO
N OF SAFETY
,
OPERATIONAL AND RISK
WARNINGS
The following boxes are designed to attract the attention of the reader / user for the
proper
and
safe
use of the machine:
Pay attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must
pay attentio
n in order to avoid injury or damage to property.
For a safe and effective use of
Portable chamfering machine
Art. 0022
,
you must read
this manual carefully to acquire ful
l knowledge of the machine and the general precautions to
be observed during operation.
In other words, machine durability and performance are
strictly dependent on how it is used.
Even if already familiar with this sort of machines, it is necessary to fol
low the instructions
herein, in addition to the general precautions to be observed while working.

Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow
safe use of the machine.

Wear appropriate clothing for the job.
The operator must wear appropriate clothing, so as to prevent the occurrence of
unpleasant accidents.

Maintain the machine with care.
Using the Machine
The machine must only be used by q
ualified personnel trained to use the machine by
authorized personnel.
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2
GENERAL SAFETY WARNI
NGS
2.1
General safety rules for machine tools
Risks related to Using the Machine
Do NOT underestimate the risks related to the use of the machine and stay focused
on the
work you are carrying out.
Risks related to Using the Machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary to
take note of all the accident prevention requirements highlighted in various parts o
f this
manual.
Risks related to Using the Machine
Every person who is responsible for the use and maintenance of the machine should first have
read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant
safety manager get written confirmation of the above.
Risks associated with using the machine

During all work phases with the machine, you should proceed with great caution in
order to avoid damage to persons, to the property or to the machine itself.

Please use the machine only for its expected uses (drilling or tapping).

Don't tamper with the safety devices equipping the machine.
Risks associated with using the machine
Before starting any work on the machine, the operator must wear the appropria
te personal
protective equipment (PPE) such as gloves and eye protection (see section 6.6 of this
manual).
1.
Always check the efficiency and integrity of the machine.
2.
Before connecting the machine to the mains, make sure that the rotating parts are not
dama
ged or badly worn. Make sure that the switch is in the neutral position.
3.
Do not start the machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in locations which
are damp, w
et, or even exposed to the rain.
4.
Avoid starting accidentally.
5.
Before starting the machine, get used to ensuring that no remaining adjustment or
maintenance wrenches have remained inserted.
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6.
Keep the workplace tidy and free from hindrances; disorder causes a
ccidents.
7.
Make sure that the work environment is forbidden to children, non
-
employees and
animals.
8.
Do not perform tasks on the machine other than those for which it was designed. Only
use the machine in the manner in which it was intended, as described in
this instruction
manual.
9.
Work without disturbances.
10.
Work areas must be well lit.
11.
Always wear eye protection and protective gloves while working. If dust is produced, use
the appropriate masks.
12.
Wear appropriate clothing. Loose clothing, dangling jewelry, lo
ng hair, etc.., can get
caught in the spindle and in moving parts, causing irreparable injury.
13.
Replace worn and/or damaged parts. Before operating, make sure guards and
protections work correctly. If necessary, have them checked by Service staff. Use only
original spare parts.
14.
Cut the mains voltage supply to the machine when:

the machine is not being operated;

is left unattended;

you are performing maintenance or adjustment because the machine does not work
properly;

you are replacing its tool;

in
case the machine is being moved to another location;

you are cleaning the machine.
15.
Do not use the machine in areas with a risk of fire and / or explosion.
16.
It is recommended that users of this publication, for maintenance and repair, have a
basic knowled
ge of mechanical principles and of repair technique procedures.
17.
Management in charge of safety is to make sure that the staff responsible for
using the machine has read and understood this manual in its entirety.
18.
Management is responsible for safety and ve
rification of the company's risk
status, pursuant to the law.
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2.2
Safety regulations regarding the electric system of machine
-
tools
Risks associated with using the machine
1.
Do not modify the electrical system in any way. Any attempt in this regard may
jeop
ardize the operation of electrical devices, causing malfunction or accident.
2.
Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3.
If you hear unusual noises, or you feel someth
ing strange, immediately stop the
machine. Then carry out an inspection and, if necessary, perform any repairs as
required.
1.
The supply voltage must correspond to that stated on the identification plate and in the
technical specifications. Namely:
230
Vac
/ 50 Hz.
Never use any other type of power supply!
2.
The use of a circuit breaker on the electric power supply is recommended. For more
detailed information, contact a trusted electrician.
3.
The power socket must be equipped with a grounding lead. The size o
f any extension
cables must be equal to or greater than the one of the machine's own power supply cable
(diameter

1.5 mm
2
).
4.
The power supply cable (and its possible extension cable) should never come in contact
with hot objects, sharp edges, wet or oiled
surfaces.
5.
The power supply cable (and its possible extension cable) should be checked periodically,
and before each use, for making sure they have no signs of damage or wear. If these are
not in good condition, do not use the machine and replace the damag
ed cable.
6.
Do not use the power cord to detach its plug from the socket.
2.3
Safety regulations for using chamfering machines
1.
Accident
Sharpening operations always present a risk of injury associated with the possibility of
detachment of splinters and/or sp
arks from the workpiece or tool breakage.
There is no "intrinsic" means of safety, just as there is no worker who, while careful, can
"always" avoid an accident. Therefore, DO NOT underestimate the risks associated with using
the machine and concentrate
on the work in progress.
2.
Do not touch the tools while they are in motion. Do not lift the machine by holding the
power cord.
3.
To stop the machine tools, always and only use the stop command device (stop button)
4.
Do not move away from the machine until the
tools and other moving parts, have
completely stopped.
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2.4
Technical Assistance
For any problems or concerns, please contact, without hesitation the Customer Service
Department of your dealer, who has competent and
specialized
staff, specific equipment and
s
pare parts.
2.5
Other provisions
I
T IS FORBIDDEN TO TA
MPER WITH SAFETY DEV
ICES
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.
If any defect is detected, do not us
e the
machine
.
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
3
TECHNICAL SPECIFICAT
IONS
Model
Art. 0022
Power (W)
750
Voltage (V)
230
Frequency (Hz)
50
Spindle speed (rev/min)
2950
Ins
ert holder spindle diameter (mm)
80
Weight (kg)
12.5
Chamfering depth (mm)
0 ÷ 5
Chamfering angle
15° ÷ 45°
Guide plate width (mm)
50
Guide plate length (mm)
200
Insert dimensions (mm)
13 x 13 x 3.5
Insert material
Tungsten carbide
Loaded acoustic
pressure level L
pA
(dB(A))
80
Transmitted vibration (m
2
/s)
2.3
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4
DESCRIPTION OF THE M
ACHINE
The portable chamfering machine is very easy to use and has been designed to carry out
angular chamfering of metal items.
The characteristics that distinguish th
e portable chamfering machine are its speed and ease
of use.
The chamfering machine is composed of a machine body, which encloses the electric motor
and the insert holding spindle, in most there are two handles for increased ease of use.
The inserts are p
rotected all around, only a small portion of the spindle is left uncovered,
which is required for machining.
Moving parts
After stopping the machine, the spindle continues to rotate for a few seconds, wait until it has
completely stopped before placing
hands near the tool.
It is compulsory to ALWAYS use appropriate PPE, such as goggles and gloves.
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