Fervi 372 User manual

OPERATION AND
MAINTENANCE MANUAL
LED light machine operation lamp w.o.
transformer
Art. 0372
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
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PREFACE
Please ensure you have read this manual before any
operation
TRANSLATION OF THE O
RIGINAL INSTRUCTIONS
It is compulsory to read this instruction manual before starting operation. The guarantee of
smooth operation and full performance of the device is highly dependent on the application of
all the instructions contained in this manual.
Operator Qualifications
The workers responsible for using this device must have all the necessary information,
education and receive adequate training regarding safety, including:
a)
Conditions of use for the equipment;
b)
Foreseeable abnormal situations,
pursuant to Article 73 of Legislative Decree
81/08.
We guarantee the device's conformity to specifications and technical instructions
described in the Manual on the date of issue, as listed on this page; however, the
device may be subject to potentially
major technical changes in the future, without the
Manual being updated.
Therefore, contact FERVI for information about modifications that may have been
implemented.
REV. 2
Novembre
2013
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CONTENTS
1
GENERAL INFORMATION
................................
................................
...........
4
2
GENERAL SAFETY WARNI
NGS
................................
................................
...
4
2.1
Precautions with regard to electric shocks
................................
................................
...
4
2.2
Precautions regarding installation
................................
................................
................
5
2.3
Precautions regarding cleaning
................................
................................
.....................
5
2.4
Tech
nical Assistance
................................
................................
................................
.....
5
3
DESCRIPTION OF THE S
POTLIGHT AND INTENDE
D USE
............................
6
3.1
Identification plate
................................
................................
................................
.......
6
4
TECHNICAL SPECIFICAT
IONS
................................
................................
...
7
5
IMPROPER USES AND PR
ECAUTIONS
................................
........................
7
6
TRANSPORTATION AND M
OVING
................................
..............................
8
7
INSTRUCTIONS FOR REM
OVING THE PACKAGING
................................
....
8
8
COMMISSIONING
................................
................................
......................
9
8.1
P
owering on/Connecting the Device
................................
................................
.............
9
8.2
Installation
................................
................................
................................
...................
9
9
TURNING THE LAMP ON
................................
................................
..........
10
10
MAINTENANCE AND CLEA
NING
................................
............................
10
11
TROUBLESHOOTING
................................
................................
.............
11
12
DECOMMISSIONING
................................
................................
.............
11
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1
GENE
RAL INFORMATION
This manual is considered an integral part of the lighting device to which it was attached at
the time of purchase.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even
partial, of this publication without prior written consent is
forbidden.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non
-
observance of the instructions in this manual.
Users will be held fully responsi
ble for any changes they have made to the device,
and the manufacturer will not be held responsible for any damage caused to
persons and/or property resulting from maintenance and/or modifications carried
by unqualified personnel and in a manner that diff
ers from the operating
procedures shown below.
2
GENERAL SAFETY WARNI
NGS
Risks Associated with Using the Lamp
Every person who is in charge of the installation, use and maintenance of the LED light
machine operation lamp without transformer must
careful
ly read this manual and, particularly,
this
section on safety
in order to be fully educated on the equipment.
2.1
Precautions with regard to electric shocks
Risks associated with electric shocks

Check that the power cable is disconnected before touching
parts of the device where
voltage is present.

Touching these parts without disconnecting the power supply may cause an electric
shock.

Make sure that the power supply used meets the requirements for voltage and
frequency required by the device (shown on t
he identification plate).

The use of different types of power supplies may cause an electric shock, as well as fire
or damage to the device.

DO NOT spray or pour water on the unit, this may cause an electric shock.

Using the device while disassembled may
cause an electric shock.

Regrading the repair of the equipment contact Technical Support.
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2.2
Precautions regarding installation
Risks associated with installation

Attach the unit to a solid and strong support surface: stably and securely attach the
dev
ice to the support structure or frame of the machine tool.

Install the unit as described in the instructions for use regarding the position and the
type of fixation.

DO NOT install the unit in locations subject to high and/or low temperatures (this may
dam
age the LED lamp).
2.3
Precautions regarding cleaning
Risks associated with cleaning

Plastic materials are used in some parts of the spotlight. Applying organic solvents
(such as benzene), or other chemicals for cleaning may cause deformation or
discolo
uration.

Clean the device gently, using a soft dry cloth.
2.4
Technical Assistance
For any problems or concerns, please contact, without hesitation, the Customer Service
Department of the dealer from whom you purchased the product, who has competent and
spec
ialised staff, specific equipment and spare parts.
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3
DESCRIPTION OF THE S
POTLIGHT AND INTENDE
D
USE
The
LED light machine operation lamp w.o. transformer (Art. 0372)
is a heavy
-
duty,
securable and adjustable lighting fixture. It is a device designed to illu
minate within and near
stationary machine tools, to allow safe use of the machines themselves, in industrial plants or
similar environments.
The lighting device is made up of the following parts (see Figure 1):
1)
the aluminium cover, which contains the ligh
ting device (LED lamp and light socket);
2)
the protective glass screen in the front of the spherical shell;
3)
support system for the device (articulating arm and pedestal).
Figure 1
-
General view and main parts of the LED lamp.
3.1
Identification plate
The identification plate is affixed to the pedestal of the device.
Figure 2
-
Identification Labels.
1
2
3
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4
TECHNICAL SPECIFICAT
IONS
Description (Measurement unit)
0372
AC voltage (V)
24
Maximum power (LED x W)
5 x 2
Level of IP prote
ction
56
Height (mm)
890
Weight (kg)
2.1
Number of nodes
3
Lamp Diameter (mm )

125
5
IMPROPER USES AND PR
ECAUTIONS
The following actions described, which obviously can not cover the entire range of potential
possibilities of "misuse" of the equipmen
t, are to be considered
strictly prohibited.
IT IS STRICTLY FORBIDDEN TO:

Install the unit on surfaces with insufficient strength to support its weight;

Incorrectly install the device on the machine tool and without following the detailed
instructions
provided, which could result in tipping or falling during use;

Allow the appliance to be used by insufficiently trained personnel and those who have
not read the instruction manual;

Use
the device
in locations subject to high and/or low temperatures;

Use t
he device in potentially explosive atmospheres;

Replace the bulbs, as well as perform inspections and maintenance on the internal
parts of the device without checking that the switch is in "0" position and that the
power cord is disconnected;

Modify and/or
tamper with the equipment's parts, wiring and circuits.

Power the device with parameters different from those required and recommended;

Throw water onto the device and/or touch it with wet hands.
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6
TRANSPORTATION AND M
OVING
Lifting the equipment for tra
nsportation, can be done manually, by the operator. The
relatively low weight of the lamp allows it to be moved manually and safely without the
danger of injury to the operator. The operator must hold the device with both hands when
lifting and moving it.
7
INSTRUCTIONS FOR REM
OVING THE PACKAGING
The lamp is supplied in a cardboard box. Before disposing of the shipping carton, check you
do not to throw away parts of the machine, the instruction "sheets" or other documentation.
Standard packaging
Packa
ging materials (plastic bags, polystyrene foam, etc.) must not be left within reach of
children as these are potentially dangerous.
Figure 3
–
Keep away from children
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8
COMMISSIONING
8.1
Powering on/Connecting the Device
To power the device, you must h
ave an appropriate power cable that
takes voltage (24 V AC) from the machine tool itself.
Characteristics of the power cord:
2 X

0.75 mm
2
.
For proper connection of the power cord use insulated terminals:
Figure 4
-
Power supply
Connection
Che
ck that the cables are properly connected. In the event of connection difficulties contact
an electrician.
8.2
Installation
Install the lamp on the structure and/or on the frame of the machine tool, near the area that
is to be illuminated, using bolts and nut
s to clamp it into place. To do this, drill four holes on
the machine (if not already present) arranged on the vertices of a square with 60 mm sides.
Insert the bolts into the holes on the pedestal and the ones on the machine, respectively, and
tighten the
nuts to ensure that they are strong and securely fastened.
I
DEAL AND INCORRECT P
OSITIONS FOR PROPERL
Y ILLUMINATING THE W
ORK AREA OF THE MACH
INE
TOOLS
.
Figure 5
–
Mounting positions of the lamps for machine tools.
The lights
must be mounted in order to:

Provide the illumination required in the work area for moving parts;

Do not allow the lamp to interfere with the duties of the operator or blind the operator;

Minimize the accumulation of dirt on the lamps and spotlights;

Faci
litate maintenance.
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9
TURNING THE LAMP ON
After you have successfully installed the device, turn on the
lamp by moving the switch, located on the handle on top of the
cover, in position "I".
Figure 6
–
Detailed view of
the switch.
10
MAINTENANCE AND
CLEANING
The purpose of this section is to provide all the cadences and maintenance procedures
necessary to maintain the efficiency of the
LED light machine operation lamp w.o.
transformer
.
INTERVENTION
Frequency
Daily
Weekly
Monthly
1.
General visual in
spection
X
2.
Check that plates are clearly visible
and legible
X
3.
General cleaning
X
1.
General visual inspection:
check the general condition of the device, if there are any
damaged or missing parts.
2.
Checking the legibility of the plates and labels:
the plates and labels on the device
must be perfectly legible; therefore, it necessary to keep them clean and ask for a
replacement if they are illegible.
3.
General cleaning:
cleaning is necessary to free the structure, cover and safety shields
of dust or di
rt.
Risks associated with cleaning

Plastic materials are used in some parts of the lamp. Applying organic solvents (such as
benzene), or other chemicals for cleaning may cause deformation or discolouration.

Clean the device gently, using a soft dry clo
th.
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TROUBLESHOOTING
The following table shows the type of defect / problem, possible causes, and possible
remedies for the malfunction. The table is a useful aid for the maintenance technician when
looking for problems with the equipment.
Fault
Cause
Solution
The lamp does not turn on.
Incorrect input voltage level.
Check that the power output is
correct.
The correct power is not
supplied.
Check the electrical
connections.
Switch malfunction.
Check the electrical
connections of the switch.
12
DEC
OMMISSIONING
If the device is to be scrapped, its parts must be disposed of separately.
Respect the environment!!

Contact a specialist centre for the collection of the materials.

In this regard, divide the materials according to their nature, wi
th the assistance of
specialist companies authorized for waste disposal, in compliance with the requirements
of the law.
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