Fervi 0500 User manual

OPERATION AND
MAINTENANCE MANUAL
Electronic cutting band saw for bench
Art. 0500
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
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PREFACE
Please ensu
re you have read this manual before any
operation
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Before undertaking any operation on the machine, it is compulsory to have read this
instruction manual. The guarantee that the machine will function and perform pro
perly is
strictly dependent upon the application of all the instructions contained in this manual.
Operator Qualifications
The workers in charge of using this machine must possess all the necessary information
and instruction and should be given ade
quate training in relation to safety regarding:
a)
Conditions of use for the equipment;
b)
Foreseeable abnormal situations, pursuant to Article 73 of Italian Law Decree
81/08 (which adopts the EN rules).
We guarantee the Machine complies with the specificatio
ns and technical instructions
described in the Manual on the date of its issuance (shown in this page). On the other
hand, the machine may also be subject to important technical changes in the future,
without the manual being updated.
Therefore, contact FE
RVI for information about modifications that may have been
implemented.
REV.
1
July
201
3
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CONTENTS
1
INTRODUCTION
................................
................................
........................
5
1.1
Preface
................................
................................
................................
..........................
6
2
GENERAL SAFETY WARNI
NGS
................................
................................
...
7
2.1
General safety rules for machine tools
................................
................................
..........
7
2.2
Safety regulations regarding the electric system of machine
-
tools
...............................
9
2.3
Safety rules for band saws
................................
................................
............................
9
2.4
Technic
al Assistance
................................
................................
................................
.....
9
2.5
Other provisions
................................
................................
................................
...........
9
3
TECHNICAL SPECIFICAT
IONS
................................
................................
.
10
4
DESCRIPTION OF THE M
ACHINE
................................
..............................
11
4.1
Main parts of the machine
................................
................................
...........................
12
4.2
Identification label
................................
................................
................................
......
13
4.3
Pittogrammi
................................
................................
................................
................
13
5
DESCRIPTION OF THE C
ONTROLS
................................
............................
16
5.1
Start button
................................
................................
................................
................
16
5.2
Cutting speed adjustment knob
................................
................................
..................
17
6
MACHINE SAFETY DEVIC
ES
................................
................................
......
18
6.1
Electrical safety
devices
................................
................................
..............................
18
6.2
Mechanical risk safety devices
................................
................................
....................
18
6.2.1
Protective casing
................................
................................
................................
..
18
6.2.2
Safety start switch
................................
................................
................................
18
6.3
Improper use and contraindications
................................
................................
...........
19
7
TRANSPORT AND LIFTIN
G
................................
................................
.......
20
8
INSTALLATION AND COM
MISSIONING
................................
.....................
21
8.1
Unpacking instructions
................................
................................
...............................
21
8.2
Positioning
and fixing on the bench
................................
................................
............
21
8.3
Connection of the electric power supply plug and start test
................................
........
22
9
OPERATION
................................
................................
.............................
23
9.1
Instructions for Use
................................
................................
................................
....
23
9.2
Adjustment of the machine and cutting
................................
................................
......
23
10
MAINTE
NANCE
................................
................................
......................
26
10.1
Routine maintenance
................................
................................
...............................
26
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10.1.1
At the end of each machining
................................
................................
.............
26
10.1.2
Periodically
................................
................................
................................
........
26
10.2
Changing the bandsaw blade
................................
................................
...................
27
11
ELECTRICAL CIRCUIT
................................
................................
............
29
12
SPARE PARTS
................................
................................
........................
29
13
TROUBLESHOOTING
................................
................................
..............
32
14
WAREHOUSE STORAGE
................................
................................
.........
32
15
DISPOSAL OF PARTS AN
D MATERIALS
................................
...................
32
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1
INTRODUCTION
This manual is delivered with the machine, and it must be regarded as an inseparable part of
it.
The manufacturer holds all ownership to m
aterial and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to convey the necessary knowledge for the use and
maintenance of
Electronic cutting band saw for bench
Art. 0500
and to create a sense of
responsibility and knowledge of the capabilities and limits of this machine entrusted to the
operator.
Op
erators must be properly trained and prepared; therefore, please make sure this manual is
read and consulted by the staff responsible for commissioning, operating and maintaining the
Electronic cutting band saw for bench
. This is to make all operations the safest and most
effective possible for those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation
of the machine.
Prior to installation and use of the
Electronic cutting band saw for bench
, the authorized
personnel shall:

carefully read this technical document;

know which protections and safety devices are avai
lable on the machines, their location
and how they work.
It is the responsibility of the buyer to ensure that users are properly trained, that they are
aware of all the information and instructions in this document and that they are aware of the
potential
risks that exist while working with the
Electronic cutting band saw for bench
.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non
-
observance of the instructions in
this manual.
The
Elect
ronic cutting band saw for bench
has been designed and built with mechanical
guards and safety devices designed to protect the operator/user from possible injury. It is
strictly forbidden to m
odify or remove guards, safety devices and caution labels. If you have
to do so temporarily (for example, for cleaning or repair requirements), please make sure
that no one can use the machine.
Modifications to the machine carried out by the user must be
considered their sole
responsibility, therefore the manufacturer waives any and all responsibility for any
damage caused to persons and/or property resulting from maintenance performed
by unqualified personnel and in a manner unlike the operating procedur
es shown
below.
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G
RAPHIC REPRESENTATIO
N OF SAFETY
,
OPERATIONAL AND RISK
WARNINGS
The following boxes are designed to attract the attention of the reader / user for the
proper
and
safe
use of the machine:
Pay attention
This highlights behavioural rules
to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must
pay attention in order to avoid injury or damage to property.
1.1
Preface
For a safe and effective use of
Electronic cutting band saw for bench
Art. 0500
,
you
must read this manual carefully to acquire full knowledge of the machine and t
he general
precautions to be observed during operation.
In other words, machine durability and
performance are strictly dependent on how it is used.
Even if already familiar with this sort of machines, it is necessary to follow the instructions
herein, in
addition to the general precautions to be observed while working.

Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the machine.

Wear a
ppropriate clothing for the job.
The operator must wear appropriate clothing, so as to prevent the occurrence of
unpleasant accidents.

Maintain the machine with care.
Using the Machine
The machine must only be used by qualified personnel trained to us
e the machine by
authorized personnel.
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2
GENERAL SAFETY WARNI
NGS
2.1
General safety rules for machine tools
Risks related to Using the Machine
Do NOT underestimate the risks related to the use of the machine and stay focused on the
work you are carrying ou
t.
Risks related to Using the Machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary to
take note of all the accident prevention requirements highlighted in various parts of this
manual.
Risks related
to Using the Machine
Every person who is responsible for the use and maintenance of the machine should first have
read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant safety manager get written confi
rmation of the above.
Risks associated with using the machine

During all work phases with the machine, you should proceed with great caution in
order to avoid damage to persons, to the property or to the machine itself.

Please use the machine only for
its expected uses (drilling or tapping).

Don't tamper with the safety devices equipping the machine.
Risks associated with using the machine
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment
(PPE) such as gloves and eye protection (see section 6.6 of this
manual).
1.
Always check the efficiency and integrity of the machine.
2.
Before connecting the machine to the mains, make sure that the rotating parts are not
damaged or badly worn. Make sure tha
t the switch is in the neutral position.
3.
Do not start the machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in locations which
are damp, wet, or even exposed to the rain.
4.
Avoid starting accidentally.
5.
Before starting the machine, get used to ensuring that no remaining adjustment or
maintenance wrenches have remained inserted.
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6.
Keep the workplace tidy and free from hindrances; disorder causes accidents.
7.
Make sure that the wor
k environment is forbidden to children, non
-
employees and
animals.
8.
Do not perform tasks on the machine other than those for which it was designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
9.
Work wi
thout disturbances.
10.
Work areas must be well lit.
11.
Always wear eye protection and protective gloves while working. If dust is produced, use
the appropriate masks.
12.
Wear appropriate clothing. Loose clothing, dangling jewelry, long
hair, etc.., can get
caught
i
n moving parts, causing irreparable injury.
13.
Replace worn and/or damaged parts. Before operating, make sure guards and
protections work correctly. If necessary, have them checked by Service staff. Use only
original spare parts.
14.
Cut the mains voltage supply
to the machine when:

the machine is not being operated;

is left unattended;

you are performing maintenance or adjustment because the machine does not work
properly;

you are replacing its tool;

in case the machine is being moved to another locatio
n;

you are cleaning the machine.
15.
Do not use the machine in areas with a risk of fire and / or explosion.
16.
It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and of repair technique
procedures.
17.
Management in charge of safety is to make sure that the staff responsible for
using the machine has read and understood this manual in its entirety.
18.
Management is responsible for safety and verification of the company's risk
status, pursuant t
o the law.
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2.2
Safety regulations regarding the electric system of machine
-
tools
Risks associated with using the machine
1.
Do not modify the electrical system in any way. Any attempt in this regard may
jeopardize the operation of electrical devices, causing
malfunction or accident.
2.
Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3.
If you hear unusual noises, or you feel something strange, immediately stop the
machine. Then car
ry out an inspection and, if necessary, perform any repairs as
required.
1.
The supply voltage must correspond to that stated on the identification plate and in the
technical specifications.
Namely:
230
Vac / 50 Hz.
Never use any other type of power supply
!
2.
The use of a circuit breaker on the electric power supply is recommended.
For more
detailed information, contact a trusted electrician.
3.
The power socket must be equipped with a grounding lead. The size of any extension
cables must be equal to or greater
than the one of the machine's own power supply cable
(diameter

1.5 mm
2
).
4.
The power supply cable (and its possible extension cable) should never come in contact
with hot objects, sharp edges, wet or oiled surfaces.
5.
The power supply cable (and its possible
extension cable) should be checked periodically,
and before each use, for making sure they have no signs of damage or wear. If these are
not in good condition, do not use the machine and replace the damaged cable.
6.
Do not use the power cord to detach its p
lug from the socket.
2.3
Safety rules for band saws
1.
Check in advance, the proper tightness between the material to be processed and
clamp.
2.
Do not move away from the machine until the blade and other moving parts, have
completely stopped. For this purpose, only
use the stop controls to stop the machine.
2.4
Technical Assistance
For any problems or concerns, please contact, without hesitation the Customer Service
Department of your dealer, who has competent and
specialized
staff, specific equipment and
spare parts.
2.5
O
ther provisions
I
T IS FORBIDDEN TO TA
MPER WITH SAFETY DEV
ICES
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.
If any defect is detected, do not use the
machine
.
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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3
TECHNICAL SPECIFICAT
IONS
Model
Art. 0500
Height (mm)
580
Width (including the reference bar) (mm)
620
Depth (mm)
530
Net weight (kg)
20
Rated voltage (V)
230
Power (W)
1800
Frequency (80
-
16000 Hz)
50
Current (A)
5
Blade size (mm)
1140 x 13 x 0.65
Blade speed (m/min)
20
-
70
Cutting angle
0°
-
45°
Bar section


0° (mm)
105
100 x 105
45° (mm)
55
55 x 60
Emitted acoustic power l
evel (dB(A))
98
Vibration transmitted to the hand
-
arm system (m/s
2
)
2.0
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