Fervi 275 Operation instructions

OPERATION AND
MAINTENANCE MANUAL
Mitre saw with table stand
Art. 0275
ORIGINAL INSTRUCTIONS
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PREFACE
Please ensure you have read this manual before operation
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Reading this instruction manual is required
before operating any of the machinery. The
guarantee that the machine will function and perform properly is strictly dependent upon the
application of all the instructions contained in this manual.
Operator Qualifications
The workers responsible for
the use of this machine must have all the necessary
information and instruction and should be given adequate training in relation to safety
regarding:
a)
Conditions of use for the equipment;
b)
Foreseeable abnormal situations, pursuant to Article 73 of Legislati
ve Decree
81/08.
We guarantee the Machine complies with the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other hand,
the machine may also be subject to important technical changes in
the future, without
the manual being updated.
Therefore, contact FERVI for information about modifications that may have been
implemented.
REV. 1
June 2013
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CONTENTS
1
INTRODUCTION
................................
................................
........................
5
1.1
Preface
................................
................................
................................
..........................
6
2
SAFETY WARNINGS
................................
................................
..................
7
2.1
General safety regulations
................................
................................
............................
7
2.2
2.1 General Electric Power Tool Safety Standards
................................
.........................
9
2.3
Technical Support
................................
................................
................................
.........
9
2.4
Other provisions
................................
................................
................................
.........
10
3
TECHNICAL SPECIFICAT
IONS
................................
................................
.
11
4
INTENDED USE AND DES
CRIPTION OF THE MACH
INE
.............................
12
4.1
Main machine parts
................................
................................
................................
.....
13
4.2
Plates and pictograms
................................
................................
................................
.
14
5
DESCRIPTION OF CONTR
OLS
................................
................................
..
16
5.1
Control Buttons for bench saw
................................
................................
....................
16
5.2
Mitre saw control button
................................
................................
.............................
16
5.3
Locking the head
................................
................................
................................
.........
17
5.4
Adjustment knobs
................................
................................
................................
.......
19
6
MACHINE SAFETY DEVIC
ES
................................
................................
.....
21
6.1
Electrical safety devices
................................
................................
..............................
21
6.2
Mechanical risk safety devices
................................
................................
....................
21
6.3
Personal Protective Equipment (P
PE)
................................
................................
.........
23
7
IMPROPER USE AND HAZ
ARDS
................................
...............................
24
8
TRANSPORT AND LIFTIN
G
................................
................................
......
24
9
ASSEMBLY AND COMMISS
IONING
................................
..........................
25
9.1
Unpacking instructions
................................
................................
...............................
25
9.2
Positioning and fixing on the bench
................................
................................
............
25
9.3
Anti
-
overturn stabilizers
................................
................................
.............................
26
9.4
Connecting the suction system
................................
................................
...................
26
9.5
Connecting th
e power plug
................................
................................
.........................
27
10
OPERATION
................................
................................
..........................
28
10.1
Instructions for Use
................................
................................
................................
.
28
10.
2
Use of the mitre saw
-
Cutting from the top
................................
.............................
28
10.2.1
Making straight cuts
................................
................................
................................
.
29
10.2.2
Making angled cuts
................................
................................
................................
..
30
10.2.3
Making inclined cuts
................................
................................
................................
.
30
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10.2.4
Inclined and angled cuts
................................
................................
...........................
31
10.3
Use in Bench
saw mode
................................
................................
...........................
32
11
MAINTENANCE
................................
................................
.....................
35
11.1
Accessories
................................
................................
................................
..............
35
11.2
Ordinary
maintenance
................................
................................
..............................
35
11.3
Replacing the blade
................................
................................
................................
.
36
12
WAREHOUSE STORAGE
................................
................................
.........
38
13
DISPOSAL OF PARTS AN
D MATERIALS
................................
.................
38
14
FAULT FINDING
................................
................................
....................
38
15
WIRING PLAN
................................
................................
......................
39
16
EXPLODED VIEW AND SP
ARE PARTS
................................
....................
39
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1
INTRODUCTION
The purpose of this manual is to provide the knowledge necessary for the use and
maintenance of the
Mitre saw with table stand Art. 0275
and create a sense o
f
responsibility and knowledge of the capabilities and limitations of the device entrusted to the
operator.
As the machine is entrusted to experienced and skilled operators, the following machine must
be perfectly known by the operator if you want it to be
used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operation and maintenance of the Mitre
saw with table stand. This is to make all
operations the safest and most effective possible for
those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Before sta
rting operation, installation and use of the Mitre saw with table stand, authorized
staff must therefore:

read this technical document carefully;

know which protections and safety devices are available on the machines, their location
and how they work.
It
is the responsibility of the buyer to ensure that users are properly trained, that they are
aware of all the information and instructions in this document and that they are aware of the
potential risks that exist while working with the
Mitre saw with tabl
e stand
.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non
-
observance of the instructions in this manual.
The
Mitre saw with table stand
was designed and built with mechanical guards and safety
devices des
igned to protect the operator/user from possible injury. It is strictly forbidden to
modify or remove guards, safety devices and caution labels. If you do so temporarily (for
example, for the purposes of cleaning or repair), make sure that no one can use t
he machine.
Modifications to the machines carried out by the user must be considered their sole
responsibility, therefore the manufacturer declines all responsibility for any damage
caused to persons and/or property resulting from maintenance performed b
y
unqualified personnel and in a manner different from the operating procedures
shown below.
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Graphic representation of safety, operational and risk warnings
The following boxes are designed to attract the attention of the reader / user for the
proper
and
safe
use of the machine:
Attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the oper
ator must
pay attention in order to avoid injury or damage to property.
1.1
Preface
For safe and easy operation of the
Mitre saw with table stand
, this manual must be read
carefully in order to acquire the necessary knowledge. In other words, durability and
p
erformance are strictly dependent on how it is used.
Follow the instructions contained herein, in addition to the general precautions to be observed
while working. Even if the operator is already familiar with the use of lifting equipment, it is
necessary
to:

Acquire full knowledge of the lifting platform.

Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the machine.

Wear appropriate clothing for the job.

The operator must we
ar appropriate clothing to prevent the occurrence of unforeseen
accidents.

Take proper care of the lifting platform.
Machine operation
The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
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2
SAFETY WA
RNINGS
2.1
General safety regulations
Accident

There is always a risk of injury during cutting operations due to accidental contact of
body parts with the moving tool, flying debris from the workpiece, tool breakage or
ejection of a badly blocked workpiece.

There is no "intrinsic" means of safety, just as there is no worker who, while careful,
can "always" avoid an accident. Therefore, DO NOT underestimate the risks associated
with using the machine and concentrate on the work in progress.
Risks relate
d to Using the Machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary
take note of all the requirements for the prevention of the accidents reported in various parts
of this manual.
Risks related to Usin
g the Machine
Every person who is responsible for the use and maintenance of the machine should have first
read the instruction manual, particularly the chapter on safety information.
It is recommended that the plant safety manager get written confirmatio
n of the above.
Risks associated with using the Machine

During all work phases with the machine, you should proceed with great caution in order
to avoid damage to persons, to the property or to the machine itself.

Please use the machine only for its e
xpected uses.

Don't tamper with the safety devices equipping the machine.
Operator Protection
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection (see se
ction 6.3 of this
manual).
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1.
Always check the efficiency and integrity of the machine.
2.
Before connecting the machine to the mains, make sure that the blade is not damaged
or badly worn. Make sure that the switch is in the neutral position.
3.
Do not start t
he machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain or humidity.
It is prohibited to install and use the machine o
utdoors.
4.
User advance, check that the bearing surface of the machinery results flat, of suitable
strength and of sufficient ergonomics: for this purpose made with the aid of a
workbench.
5.
Secure the workpiece. Use the vice on the machine to keep the workpie
ce stable.
6.
Avoid starting accidentally.
7.
Before starting the machine, get used to ensuring that no remaining maintenance and
service keys are inserted.
8.
Connect dust extraction equipment. Make sure a vacuum is connected to the machine,
for the suction of du
st and chips produced.
9.
Keep the workplace tidy and free from obstruction; disorder causes accidents.
10.
Make sure that your work environment is forbidden to children, strangers and animals.
11.
Do not perform tasks on the machine other than those for which it was
designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
In particular, do not use the mitre saw to cut material other than wood!
12.
Before starting work, inspect the piece and remove any foreign materia
l.
13.
Remain balanced whilst working.
14.
Work areas must be well lit.
15.
Always wear eye protection and protective gloves while working. If dust is produced,
use the appropriate masks.
16.
Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.,
can get
caught in the moving parts or the disc, causing irreparable injury.
17.
Do not leave the machine until the disc has completely stopped. For this purpose, only
use the stop controls to stop the machine.
18.
Do not slow down or stop the disc with your hands
or other objects.
Allow the disc to stop on its own!
19.
Take proper care of the cutting tools. Cutting tools must be kept intact and clean to
ensure the best possible performance.
20.
Never use blades that are less than 2.7 mm thick.
21.
Never use the blades for mate
rials other than wood.
22.
Replace worn and/or damaged parts, check that the repairs and protections work
properly before operating. If necessary, have the machine checked by the service
support personnel. Use only original spare parts.
23.
Unplug the power cord o
f the machine from the power outlet when:

the machine is not being operated;

it is left unattended;

performing maintenance or registration, because the machine does not work
properly;

the power cable is damaged;
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
replacing the disc;

it is being moved or tra
nsported;

during cleaning operations.
24.
Do not use the machine in areas with a risk of fire and/or explosion.
25.
It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of the mechanical principles and procedures inh
erent in repair
technique.
26.
The company safety officer is required to make sure that machine operators
have read and understood this manual in its entirety.
27.
The company safety manager is responsible for monitoring the company's risk
status according to Legi
slative Decree no. 81/08 and subsequent modifications
and amendments.
2.2
2.1 General Electric Power Tool Safety Standards
Risks related to Using the Machine
1.
Do not modify the electrical system in any way. Any attempt in this regard may jeopardize
the op
eration of electrical devices, causing malfunction or accident.
2.
Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3.
If one hears unusual noises, or feels something strange, im
mediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.
1.
Ensure supply voltage complies with the label and technical specifications (230 V / 50
Hz).
Never use any other type of power supply!
2.
It is neces
sary to use a device for the automatic interruption of the electric power
supply, which is to be coordinated with the machine's electrical system. (double
isolation
). For more detailed information, contact a trusted electrician.
3.
The mains power outlet sh
ould be bipolar grounded 10/16 A, 250 V), extension cables
must have sections that are the same or greater than the sections of the power cable of
the machine.
4.
Make sure that the power cord does not come into contact with hot objects, wet or oiled
surfaces
, and/or sharp edges.
5.
The power cord should be checked regularly and before each use to check for signs of
damage or wear. If these are not in good condition, replace the cable.
6.
Do not use the power cord to lift the machine or to remove the plug from the s
ocket.
2.3
Technical Support
For any problems or concerns, please contact, without hesitation, the dealer from whom you
purchased the machine, who has competent and specialized staff, specific equipment and
spare parts.
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2.4
Other provisions
It is forbidden to ta
mper with safety devices
The first thing to do when starting work is to check the presence and integrity of the
protections and the operation of the safety devices.
If any defect is encountered do not use the Mitre saw with table!!
Even more so, it is st
rictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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3
TECHNICAL SPECIFICAT
IONS
Model
Art. 0275
Rated voltage (V)
230
Power (W)
1800
Frequency (80
-
16000 Hz)
50
Disc dimensions (mm)

315 x 30 x 3.0 Z40
Motor s
peed (r/min)
4000
Peripheral speed of the disc (m/s)
56
Cutting capacity 0° ÷ 90° (mm) HxL
100 x 170
Cutting capacity 45° ÷ 90° (mm) HxL
100 x 118
Cutting capacity 0° ÷ 45° (mm) HxL
67 x 170
Cutting capacity 45° ÷ 45° (mm) HxL
62 x 118
Upper cutting
capacity (mm)
57
Dimensions in open position (mm)
575 x 700 x 730
Weight (kg)
26
Acoustic power level L
wA
(dB (A))
105
Acoustic pressure level at operator's workstation L
pA
(dB(A))
94
Vibration transmitted to the hand
-
arm system (m/s
2
)
< 2.5
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4
INTEN
DED USE AND DESCRIPT
ION OF THE
MACHINE
The Mitre saw with table stand
(Art. 0275)
is only used for dry cutting of wooden planks
and/or boards, within the limits recommended by the Manufacturer and the safety and health
norms.
Other types of use, or the ext
ension of use beyond that envisaged, does not correspond to
the designation attributed by the manufacturer, and therefore the latter cannot accept any
responsibility for any damage resulting therefrom.
Improper machine operation

The machine was designe
d and manufactured for a specific use, different uses and non
-
compliance with technical parameters established by the Manufacturer may be hazardous
to the operator.

In particular, it is absolutely forbidden to cut non
-
wood materials.
The Mitre saw with ta
ble stand
(Art. 0275)
can perform vertical cuts with disc inclination ±
45°, also the support table can be rotated right or left up by to 45°.
Refer to chapter 10 of this manual to view the operating modes of the machine in detail.
It mainly consists of th
e following parts:

the fixed base, with clamp for locking the workpiece;

the electric motor and the circular blade (disc) mounted on the cutting unit of the
machine;

the handle for manual operation;

the support table for using the circular bench saw.
For
a detailed view of the various parts of the machine, refer to paragraph 4.1 and 4.2 of this
manual.
The motor rotates at a constant speed.
The mitre saw must be installed and used on flat supporting surfaces, with adequate
ergonomic and resistance features
, such as a workbench or a base.
The mitre saw can only operate in indoor workplaces (production halls, warehouses,
woodworking areas, etc.) and in any case away from moisture and the weather.
The operating temperature range is
–
5 / +50°C.
The environmen
t must also be sufficiently illuminated so as to ensure operation in maximum
safety (at least 200 lux is recommended).
Prohibited workplaces

Do NOT use the machine in areas with are humid, wet and exposed to rain, snow or hail.

Do NOT use the machine i
n areas with a high risk of fire and/or explosion !
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4.1
Main machine parts
Figure
1
–
Main parts of the mitre saw Art. 0275.
1
Work table
8
Head rotation lever / knob
2
Closure unhooking lever
9
Suppo
rts
3
Buttons for bench saw
10
Workpiece clamping adjustment
device
4
Mitre saw operating lever
11
Head inclination locking lever
5
Disc saw
12
Fixed guard on the blade
6
Automatic adjustable guard
13
Table adjustment device
7
Stabilizers
14
Upper f
ixed guard
4
5
9
8
11
3
2
13
14
1
10
7
6
12
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4.2
Plates and pictograms
The identification plate shown below is attached to the machine.
Figure
2
–
Identification Plate.
The machine has the following warning and attention pictograms:
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PLATE IN ITALIAN
PLATE IN ENGLISH
NON
RIMUOVERE
I DISPOSITIVI DI
SICUREZZA
DO NOT
REMOVE
SAFETY DEVICES
ATTENZIONE
È VIETATO ESEGUIRE LAVORI SU
APPARECCHIATURE
ELETTRICHE SOTTO
TENSIONE

EVENTUALI DEROGHE DEVONO ESSERE
AUTORIZZATE DAL CAPO RESPONSABILE

IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE
ESSERE PRESENTE UN’ALTRA PERSONA OLTRE A CHI
ESEGUE IL LAVORO
INIZIARE I LAVORI SOLO AD AVVENUTA
ATTAZIONE DELLE MISURE
DI SICUREZZA
In ottemperanza al Dgs.81/08 relativo alla prevenzioni
infortuni
ATTENTION
IT IS PROHIBITED TO WORK ON LIVE ELECTRICAL
EQUIPMENT

ANY EXCEPTIONS MUST BE APPROVED BY THE HEAD
MANAGER

UNDER PARTICULARLY DANG
EROUS CONDITIONS,
ANOTHER PERSON MUST BE PRESENT WHO IS NOT
PERFORMING THE WORK
ONLY BEGIN WORKING WHEN SAFETY MEASURES
HAVE BEEN IMPLEMENTED
In accordance with Legislative Decree 81/08 on accident
prevention
ATTENZIONE!!

LEGGERE LE ISTRUZIONI PRIMA DI
UTILIZZARE LA
MACCHINA

NON AVVICINARE LE MANI ALL’UTENSILE IN MOVIMENTO

NON AFFERRARE L’UTENSILE CON LE MANI PER
ARRESTARLO

NON REGOLARE LA MACCHINA MENTRE è IN FUNZIONE

INDOSSARE SEMPRE IDONEE PROTEZIONI QUALI
OCCHIALI E MASCHERINE QUALORA VENGA PRODOTT
A
POLVERE

SCOLLEGARE LA MACCHINA DALL’ALIMENTAZIONE
ELETTRICA IN CASO DI RIPARAZIONI O REGOLAZIONI

NON INDOOSSARE INDUMENTI SVOLAZZANTI, GIOIELLI,
MACCHINA, E CAUSARE DANNI IRREPARABILI

SCOLLEGARE LA MACCHINA DALL’ALIMENTAZIONE
ELETTRICA PRIMA DI ESEGUIRE
MANUTENZUIONE,
REGOLAZIONI E RIPARAZIONI
ATTENTION!!

READ THE INSTRUCTIONS BEFORE USING THE MACHINE

KEEP HANDS AWAY FROM THE TOOLS IN MOVEMENT

DO NOT GRAB THE TOOL WITH YOUR HANDS TO STOP IT

DO NOT ADJUST THE MACHINE W
HILE IT IS IN
OPERATION

ALWAYS WEAR SUITABLE PROTECTIVE EQUIPMENT SUCH
AS GOGGLES AND MASKS IF POWDER IS PRODUCED

DISCONNECT THE MACHINE FROM THE POWER SUPPLY IN
THE EVENT OF REPAIRS OR ADJUSTMENTS BEING MADE

DO NOT WEAR LOOSE CLOTHING, JEWELLERY, MACHINE,
AS IT CAN CAUSE IRREVERSIBLE DAMAGE

DISCONNECT THE MACHINE FROM THE POWER SUPPLY
BEFORE PERFORMING MAINTENANCE, REPAIRS AND
ADJUSTMENTS
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5
DESCRIPTION OF CONTR
OLS
5.1
Control Buttons for bench saw
At the front of the machine, when it is closed in "Bench
Sa
w" mode, the active commands are two electromagnetic
buttons
-
Start (GREEN) and Stop (RED) located near the
handle.
15
Start button
16
Stop button
17
Button for unhooking the head
Figure
3
–
Bu
ttons for start/stop
and unlocking the head
5.2
Mitre saw control button
The switch for starting the mitre saw, or activating the
disc is positioned on the control handle.
18
sustained action switch located inside the handle
Fi
gure
4
-
Start button.
Cutting hazard
It is absolutely forbidden to by
-
pass the safety feature constituted by the sustained action
command by locking the button in the "ON" position.
NOTE: Given the operator's workstation an
d the reduced overall size of the
machine, the sustained action start button is also an emergency stop switch.
Emergency
In emergency situations, immediately release the start button (18) and the handle and move
away from the machine.
Even during nor
mal operation, to stop the rotation of the blade, release the start button (18),
it automatically returns to the raised position ("OFF").
18
7
17
16
15
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Cutting hazard

After releasing the start button (18), the blade continues to rotate by inertia.

Do not put body pa
rts like hands and/or fingers near the moving blade!
5.3
Locking the head
The machine is supplied closed, i.e. with the head attached and in "bench saw" mode. To be
able to raise the head and use the machine in mitre saw mode it is necessary to push the
bra
cket (19) inwards and at the same time the hook (20) backwards. After unlocking and
raising the head it is necessary to remove the black protection device on which the blade is
resting, extracting it backwards.
Note:
When the hook is fully open and the hea
d is free it pops up due to the spring on its
underside. Do NOT operate with your hands or head in the trajectory of the released head,
but stand to the side!
Figure
5
-
Opening the head locking hook.
Removal of parts and components
All parts removed from the machine should ALWAYS be stored in a safe place to prevent them
from breaking and/or getting lost.
When the head is completely open it locks in the open position. In this position the adjusta
ble
blade guard closes preventing access.
In order to use the machine in mitre saw mode it is necessary to release the head and grasp
the handle (see chap. 10
-
Operation). To release the head there is a button (17 in
Figure
3
)
ne
ar the handle.
19
20
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Figure
6
–
Releasing the head from the open position
To use the machine in "bench saw" mode it is necessary to lock the head in the closed
position.
To do this it is necessary to insta
ll the fixed protection device under the blade which also has
the function of pushing the safety pin and allowing the closure of the hook (20) of the head
itself.
Figure
7
–
Lower protection device in p
osition.
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5.4
Adjustment knobs
At the front part of the machine there is a knob (8 in
Figure
1
) for locking the head in an
angled position relative to the base. The angle can be discovered by referring to the
graduated scale (21) po
sitioned below the base and which is revealed by the rotation itself.
Figure
8
–
Rotation of the head.
For the inclination of the head it is necessary to rotate the lever (22) located behind the
machin
e anticlockwise and then grasp the work table with both hands and tilt the head by
reading the angle on the graduated scale located under the support.
Figure
9
–
Inclination of the head.
In "bench saw
" mode it is possible to adjust the depth of the cut by raising or lowering the
worktable. To do this it is necessary to loosen the screws (23) located to the right of the
handle, under the table, and the ring nut (24) on the left side of the blade, again
under the
table.
Then rotate the knob (25) clockwise to lift the table and reduce the depth of the cut,
anticlockwise to lower the table and increase the cutting capacity.
8
21
22
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MACHINES AND
ACCESSORIES
Page
20
of
44
Figure
10
–
Adjusting the ta
ble height.
On the right and the left part of the support guide square (mitre saw mode) there is a slot for
the workpiece clamp. This clamp has a screw (26) for locking onto the guide and a screw (27)
to tighten the pieces in position during cutting.
Figure
11
–
Workpiece clamp.
23
24
25
23
26
27
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