Fervi 275 Operation instructions

OPERATION AND
MAINTENANCE MANUAL
Mitre saw with table stand
Art. 0275
ORIGINAL INSTRUCTIONS
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PREFACE
Please ensure you have read this manual before operation
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Reading this instruction manual is required
before operating any of the machinery. The
guarantee that the machine will function and perform properly is strictly dependent upon the
application of all the instructions contained in this manual.
Operator Qualifications
The workers responsible for
the use of this machine must have all the necessary
information and instruction and should be given adequate training in relation to safety
regarding:
a)
Conditions of use for the equipment;
b)
Foreseeable abnormal situations, pursuant to Article 73 of Legislati
ve Decree
81/08.
We guarantee the Machine complies with the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other hand,
the machine may also be subject to important technical changes in
the future, without
the manual being updated.
Therefore, contact FERVI for information about modifications that may have been
implemented.
REV. 1
June 2013
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CONTENTS
1
INTRODUCTION
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................................
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5
1.1
Preface
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................................
................................
..........................
6
2
SAFETY WARNINGS
................................
................................
..................
7
2.1
General safety regulations
................................
................................
............................
7
2.2
2.1 General Electric Power Tool Safety Standards
................................
.........................
9
2.3
Technical Support
................................
................................
................................
.........
9
2.4
Other provisions
................................
................................
................................
.........
10
3
TECHNICAL SPECIFICAT
IONS
................................
................................
.
11
4
INTENDED USE AND DES
CRIPTION OF THE MACH
INE
.............................
12
4.1
Main machine parts
................................
................................
................................
.....
13
4.2
Plates and pictograms
................................
................................
................................
.
14
5
DESCRIPTION OF CONTR
OLS
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................................
..
16
5.1
Control Buttons for bench saw
................................
................................
....................
16
5.2
Mitre saw control button
................................
................................
.............................
16
5.3
Locking the head
................................
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.........
17
5.4
Adjustment knobs
................................
................................
................................
.......
19
6
MACHINE SAFETY DEVIC
ES
................................
................................
.....
21
6.1
Electrical safety devices
................................
................................
..............................
21
6.2
Mechanical risk safety devices
................................
................................
....................
21
6.3
Personal Protective Equipment (P
PE)
................................
................................
.........
23
7
IMPROPER USE AND HAZ
ARDS
................................
...............................
24
8
TRANSPORT AND LIFTIN
G
................................
................................
......
24
9
ASSEMBLY AND COMMISS
IONING
................................
..........................
25
9.1
Unpacking instructions
................................
................................
...............................
25
9.2
Positioning and fixing on the bench
................................
................................
............
25
9.3
Anti
-
overturn stabilizers
................................
................................
.............................
26
9.4
Connecting the suction system
................................
................................
...................
26
9.5
Connecting th
e power plug
................................
................................
.........................
27
10
OPERATION
................................
................................
..........................
28
10.1
Instructions for Use
................................
................................
................................
.
28
10.
2
Use of the mitre saw
-
Cutting from the top
................................
.............................
28
10.2.1
Making straight cuts
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................................
................................
.
29
10.2.2
Making angled cuts
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................................
................................
..
30
10.2.3
Making inclined cuts
................................
................................
................................
.
30
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10.2.4
Inclined and angled cuts
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31
10.3
Use in Bench
saw mode
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...........................
32
11
MAINTENANCE
................................
................................
.....................
35
11.1
Accessories
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................................
................................
..............
35
11.2
Ordinary
maintenance
................................
................................
..............................
35
11.3
Replacing the blade
................................
................................
................................
.
36
12
WAREHOUSE STORAGE
................................
................................
.........
38
13
DISPOSAL OF PARTS AN
D MATERIALS
................................
.................
38
14
FAULT FINDING
................................
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....................
38
15
WIRING PLAN
................................
................................
......................
39
16
EXPLODED VIEW AND SP
ARE PARTS
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....................
39
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1
INTRODUCTION
The purpose of this manual is to provide the knowledge necessary for the use and
maintenance of the
Mitre saw with table stand Art. 0275
and create a sense o
f
responsibility and knowledge of the capabilities and limitations of the device entrusted to the
operator.
As the machine is entrusted to experienced and skilled operators, the following machine must
be perfectly known by the operator if you want it to be
used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operation and maintenance of the Mitre
saw with table stand. This is to make all
operations the safest and most effective possible for
those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Before sta
rting operation, installation and use of the Mitre saw with table stand, authorized
staff must therefore:

read this technical document carefully;

know which protections and safety devices are available on the machines, their location
and how they work.
It
is the responsibility of the buyer to ensure that users are properly trained, that they are
aware of all the information and instructions in this document and that they are aware of the
potential risks that exist while working with the
Mitre saw with tabl
e stand
.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non
-
observance of the instructions in this manual.
The
Mitre saw with table stand
was designed and built with mechanical guards and safety
devices des
igned to protect the operator/user from possible injury. It is strictly forbidden to
modify or remove guards, safety devices and caution labels. If you do so temporarily (for
example, for the purposes of cleaning or repair), make sure that no one can use t
he machine.
Modifications to the machines carried out by the user must be considered their sole
responsibility, therefore the manufacturer declines all responsibility for any damage
caused to persons and/or property resulting from maintenance performed b
y
unqualified personnel and in a manner different from the operating procedures
shown below.
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Graphic representation of safety, operational and risk warnings
The following boxes are designed to attract the attention of the reader / user for the
proper
and
safe
use of the machine:
Attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the oper
ator must
pay attention in order to avoid injury or damage to property.
1.1
Preface
For safe and easy operation of the
Mitre saw with table stand
, this manual must be read
carefully in order to acquire the necessary knowledge. In other words, durability and
p
erformance are strictly dependent on how it is used.
Follow the instructions contained herein, in addition to the general precautions to be observed
while working. Even if the operator is already familiar with the use of lifting equipment, it is
necessary
to:

Acquire full knowledge of the lifting platform.

Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the machine.

Wear appropriate clothing for the job.

The operator must we
ar appropriate clothing to prevent the occurrence of unforeseen
accidents.

Take proper care of the lifting platform.
Machine operation
The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
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2
SAFETY WA
RNINGS
2.1
General safety regulations
Accident

There is always a risk of injury during cutting operations due to accidental contact of
body parts with the moving tool, flying debris from the workpiece, tool breakage or
ejection of a badly blocked workpiece.

There is no "intrinsic" means of safety, just as there is no worker who, while careful,
can "always" avoid an accident. Therefore, DO NOT underestimate the risks associated
with using the machine and concentrate on the work in progress.
Risks relate
d to Using the Machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary
take note of all the requirements for the prevention of the accidents reported in various parts
of this manual.
Risks related to Usin
g the Machine
Every person who is responsible for the use and maintenance of the machine should have first
read the instruction manual, particularly the chapter on safety information.
It is recommended that the plant safety manager get written confirmatio
n of the above.
Risks associated with using the Machine

During all work phases with the machine, you should proceed with great caution in order
to avoid damage to persons, to the property or to the machine itself.

Please use the machine only for its e
xpected uses.

Don't tamper with the safety devices equipping the machine.
Operator Protection
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection (see se
ction 6.3 of this
manual).
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1.
Always check the efficiency and integrity of the machine.
2.
Before connecting the machine to the mains, make sure that the blade is not damaged
or badly worn. Make sure that the switch is in the neutral position.
3.
Do not start t
he machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain or humidity.
It is prohibited to install and use the machine o
utdoors.
4.
User advance, check that the bearing surface of the machinery results flat, of suitable
strength and of sufficient ergonomics: for this purpose made with the aid of a
workbench.
5.
Secure the workpiece. Use the vice on the machine to keep the workpie
ce stable.
6.
Avoid starting accidentally.
7.
Before starting the machine, get used to ensuring that no remaining maintenance and
service keys are inserted.
8.
Connect dust extraction equipment. Make sure a vacuum is connected to the machine,
for the suction of du
st and chips produced.
9.
Keep the workplace tidy and free from obstruction; disorder causes accidents.
10.
Make sure that your work environment is forbidden to children, strangers and animals.
11.
Do not perform tasks on the machine other than those for which it was
designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
In particular, do not use the mitre saw to cut material other than wood!
12.
Before starting work, inspect the piece and remove any foreign materia
l.
13.
Remain balanced whilst working.
14.
Work areas must be well lit.
15.
Always wear eye protection and protective gloves while working. If dust is produced,
use the appropriate masks.
16.
Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.,
can get
caught in the moving parts or the disc, causing irreparable injury.
17.
Do not leave the machine until the disc has completely stopped. For this purpose, only
use the stop controls to stop the machine.
18.
Do not slow down or stop the disc with your hands
or other objects.
Allow the disc to stop on its own!
19.
Take proper care of the cutting tools. Cutting tools must be kept intact and clean to
ensure the best possible performance.
20.
Never use blades that are less than 2.7 mm thick.
21.
Never use the blades for mate
rials other than wood.
22.
Replace worn and/or damaged parts, check that the repairs and protections work
properly before operating. If necessary, have the machine checked by the service
support personnel. Use only original spare parts.
23.
Unplug the power cord o
f the machine from the power outlet when:

the machine is not being operated;

it is left unattended;

performing maintenance or registration, because the machine does not work
properly;

the power cable is damaged;
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
replacing the disc;

it is being moved or tra
nsported;

during cleaning operations.
24.
Do not use the machine in areas with a risk of fire and/or explosion.
25.
It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of the mechanical principles and procedures inh
erent in repair
technique.
26.
The company safety officer is required to make sure that machine operators
have read and understood this manual in its entirety.
27.
The company safety manager is responsible for monitoring the company's risk
status according to Legi
slative Decree no. 81/08 and subsequent modifications
and amendments.
2.2
2.1 General Electric Power Tool Safety Standards
Risks related to Using the Machine
1.
Do not modify the electrical system in any way. Any attempt in this regard may jeopardize
the op
eration of electrical devices, causing malfunction or accident.
2.
Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3.
If one hears unusual noises, or feels something strange, im
mediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.
1.
Ensure supply voltage complies with the label and technical specifications (230 V / 50
Hz).
Never use any other type of power supply!
2.
It is neces
sary to use a device for the automatic interruption of the electric power
supply, which is to be coordinated with the machine's electrical system. (double
isolation
). For more detailed information, contact a trusted electrician.
3.
The mains power outlet sh
ould be bipolar grounded 10/16 A, 250 V), extension cables
must have sections that are the same or greater than the sections of the power cable of
the machine.
4.
Make sure that the power cord does not come into contact with hot objects, wet or oiled
surfaces
, and/or sharp edges.
5.
The power cord should be checked regularly and before each use to check for signs of
damage or wear. If these are not in good condition, replace the cable.
6.
Do not use the power cord to lift the machine or to remove the plug from the s
ocket.
2.3
Technical Support
For any problems or concerns, please contact, without hesitation, the dealer from whom you
purchased the machine, who has competent and specialized staff, specific equipment and
spare parts.
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2.4
Other provisions
It is forbidden to ta
mper with safety devices
The first thing to do when starting work is to check the presence and integrity of the
protections and the operation of the safety devices.
If any defect is encountered do not use the Mitre saw with table!!
Even more so, it is st
rictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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