Festo MPS 404-1 User manual

Festo Didactic
8150266 en/de/es/fr
12/2020
8150260
40
4-1 System
MPS
S
ystems
Ope
rating instructions
Betriebsanleitung
Instr
ucciones de
utilización
Notice d'utilis
ation

Order number: 8150266
Revision level: 12/2020
Authors: Festo Didactic
Layout: Festo Didactic
© Festo Didactic SE, Rechbergstraße 3, 73770 Denkendorf, Germany, 2020
[phone] www.festo-didactic.com
[phone] [email protected]
Translation of the original operating instructions
Reproduction, distribution and utilisation of this document, as well as the communication of its contents to
others without explicit authorisation, is prohibited. Offenders will be held liable for damages. All rights
reserved, in particular the right to file patent, utility model and registered design applications.
Originalbetriebsanleitung
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts verboten,
soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte
vorbehalten, insbesondere das Recht, Patent-, Gebrauchsmuster- oder Geschmacksmusteranmeldungen
durchzuführen.
Traducción de los Instrucciones de utilización originales
Sin nuestra expresa autorización, queda terminantemente prohibida la reproducción total o parcial de este
documento, así como su uso indebido y/o su exhibición o comunicación a terceros. De los infractores se
exigirá el correspondiente resarcimiento de daños y perjuicios. Reservados todos los derechos, en especial
los de patentes, de modelos registrados y estéticos.
Traduction du notice d'utilisation original
Toute communication ou reproduction de ce document, sous quelque forme que ce soit, et toute
exploitation ou communication de son contenu sont interdites, sauf autorisation écrite expresse. Tout
manquement à cette règle expose son auteur au versement de dommages et intérêts. Tous nos droits sont
réservés, notamment pour le cas de l'attribution d'un brevet ou celui de l'enregistrement d'un modèle
d'utilité.
404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions_________ 5
System 404-1, Verteilen Pro-Fügen-Messen Pro-Sortieren Inline – Betriebsanleitung _______________ 55
Sistema 404-1, Distribución Pro-Unión-Medición Pro-Clasificación en línea – Manual de instrucciones 105
Système 404-1, Distribution Pro-Assemblage-Mesure Pro-Tri Inline – Notice d'utilisation___________ 155

© Festo Didactic 8150266 3
For the sake of readability
throughout these operating instructions, all gender-specific
terms are to be considered to refer to both the
feminine and the masculine form,
e
xcept when referring to a particular person.
CAUTION
These operating instructions must always be available to the user.
The operating instructions must be read before commissioning.
The safety instructions must be observed
Non-observance may result in severe personal injury or damage to property.
Soweit in diese
r Betriebsanleitung nur von Lehrer, Schüler etc. die Rede ist, sind
selbstverständlich auch Lehreri
nnen, Schülerinnen etc. gemeint. Die Verwendung nur
ein
er Geschlechtsform soll keine geschlechtsspezifische Be
nachteiligung sein, sondern
dient nur der besseren Lesbarkeit und dem besseren Ver
ständnis der Formulierungen.
VORSICHT
Diese Betriebsanleitung muss dem Anwender ständig zur Verfügung stehen.
Vor Inbetriebnahme muss die Betriebsanleitung gelesen werden.
Die Sicherheitshinweise müssen beachtet werden.
Bei Missachten kann es zu schweren Personen- oder Sachschäden kommen.

4© Festo Didactic 8150266
Se sobreentiende que el uso de términos en género masculino incluye también los
correspondientes términos de género femenino. El uso de una sola forma de género no
supone
ninguna discriminación específica, sino que sirve para mejorar la lectura y la
compresión de los textos.
ATENCIÓN
Las presentes instrucciones de utilización deben estar a disposición del usuario en todo
momento.
Deben leerse estas instrucciones antes de la puesta en funcionamiento.
Deben respetarse las instrucciones de seguridad.
De no hacerlo, pueden producirse graves daños físicos y materiales.
Les termes enseignant, étudiant, etc. employés dans les présentes instructions de
service désignent aussi, bien entendu, les enseignantes
, étudiantes,
etc. L'emploi d'un
seul genre ne saurait constituer une discrimination sexuelle, mais a
simplement pour
but de faciliter la lecture et la compréhension de ce qui est dit.
ATTENTION
Les instructions de service doivent être constamment à la disposition de l'utilisateur.
Les instructions de service doivent avoir été lues avant la mise en service.
Se conformer aux consignes de sécurité.
Le non-respect peut entraîner de graves dommages corporels ou matériels.

404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions
© Festo Didactic 8150266 5
Table of contents
1 General requirements for operating the devices_________________________________________ 7
2 Safety instructions and pictograms ___________________________________________________ 8
2.1 Safety instructions _________________________________________________________________ 8
2.2 Pictograms _______________________________________________________________________ 9
3 Use for intended purpose __________________________________________________________ 10
4 For your safety ___________________________________________________________________ 11
4.1 Important information _____________________________________________________________ 11
4.2 Obligations of the operating company_________________________________________________ 12
4.3 Obligations of the trainees __________________________________________________________ 12
5 Work and safety instructions________________________________________________________ 13
5.1 General _________________________________________________________________________ 13
5.2 Mechanical safety _________________________________________________________________ 13
5.3 Electrical safety___________________________________________________________________ 14
5.4 Pneumatic safety__________________________________________________________________ 16
6 Safety Sockets ___________________________________________________________________ 18
7 Technical data ___________________________________________________________________ 20
7.1 General data _____________________________________________________________________ 20
7.2 Terminal assignment table for Distributing Pro station ___________________________________ 21
7.3 Terminal assignment table, Joining station _____________________________________________ 24
7.4 Pin allocation table for the Measuring Pro station _______________________________________ 26
7.5 Terminal assignment table for Sorting Inline____________________________________________ 30
7.6 Networking the system_____________________________________________________________ 30
8 Transport, unpacking, scope of delivery ______________________________________________ 32
8.1 Transport________________________________________________________________________ 32
8.2 Unpacking _______________________________________________________________________ 32
8.3 Scope of delivery__________________________________________________________________ 32
9 Configuration ____________________________________________________________________ 33
9.1 The MPS system 404-1 _____________________________________________________________ 33
9.2 The Distributing Pro station _________________________________________________________ 34
9.3 The Joining station ________________________________________________________________ 36
9.4 The Measuring Pro station __________________________________________________________ 38
9.5 The Sorting Inline station ___________________________________________________________ 40

404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions
6© Festo Didactic 8150266
9.6 The Siemens TP700 HMI____________________________________________________________ 41
9.7 Web interface with Raspberry Pi _____________________________________________________ 42
9.8 MES ____________________________________________________________________________ 43
9.9 IO-Link sensors ___________________________________________________________________ 44
10 Function_________________________________________________________________________ 45
11 Sequence description______________________________________________________________ 45
11.1 Start-up prerequisites______________________________________________________________ 45
11.2 Initial position ____________________________________________________________________ 45
11.3 Resetting ________________________________________________________________________ 46
11.4 Starting the stations _______________________________________________________________ 46
11.5 Sequence________________________________________________________________________ 46
12 Commissioning___________________________________________________________________ 50
12.1 General information on using MPS systems and stations__________________________________ 50
12.2 Mechanical commissioning _________________________________________________________ 50
12.3 Pneumatic commissioning __________________________________________________________ 51
12.4 Electrical commissioning ___________________________________________________________ 51
12.5 Establishing 1-bit communication links________________________________________________ 52
12.6 Workstation______________________________________________________________________ 52
12.7 Power supply_____________________________________________________________________ 53
12.8 Loading PLC programs _____________________________________________________________ 53
13 Accessories______________________________________________________________________ 53
14 Maintenance and cleaning _________________________________________________________ 54
15 Further information and updates ____________________________________________________ 54
16 Disposal ________________________________________________________________________ 54

404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions
© Festo Didactic 8150266 7
1General requirements for operating the devices
General requirements for safe operation of the devices:
•National regulations for operating electrical systems and equipment must be observed in commercial
facilities.
•The laboratory or classroom must be overseen by a supervisor.
–A supervisor is a qualified electrician or a person who has been trained in electrical engineering,
knows the respective safety requirements and safety regulations and whose training has been
documented accordingly.
The laboratory or the classroom must be equipped with the following devices:
•An emergency-off device must be provided.
–At least one emergency-off device must be located within, and one outside of the laboratory or the
classroom.
•The laboratory or classroom must be secured so that operating voltage and compressed air supply
cannot be activated by any unauthorized persons, for example with:
–A key switch
–Lockable on-off valves
•The laboratory or classroom must be protected by residual current devices (RCDs).
–Electrical devices (e.g. power supply units, compressors and hydraulic power units) may only be
operated in training rooms which are equipped with residual current devices.
–Type B residual current circuit breakers with a residual current of ≤ 30 mA must be used.
•The laboratory or classroom must be protected by overcurrent protection devices.
–Fuses or circuit breakers
•No damaged or defective devices may be used.
–Damaged devices must be banned from further use and removed from the laboratory or classroom.
–Damaged connecting cables, pneumatic tubing and hydraulic hoses represent a safety risk and
must be removed from the laboratory or classroom.

404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions
8© Festo Didactic 8150266
2Safety instructions and pictograms
2.1 Safety instructions
DANGER
... indicates an imminently hazardous situation which will result in death or severe
personal injury if not avoided.
WARNING
… indicates a possibly hazardous situation which may result in death or severe personal
injury if not avoided.
CAUTION
... indicates a possibly hazardous situation which may result in moderate or slight
personal injury or severe property damage if not avoided.
NOTICE
... indicates a possibly hazardous situation which may result in property damage or
loss of function if not avoided.

404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions
© Festo Didactic 8150266 9
2.2 Pictograms
Warning
regarding of a danger point
Warning regarding dangerou
s electric voltage
Warning regarding hand injuries
W
arning regarding entanglement hazard
Information and
/or references to other documentation

404-1 System, Distributing Pro-Joining-Measuring Pro-Sorting Inline – Operating instructions
10 © Festo Didactic 8150266
3Use for intended purpose
Festo Didactic components and systems may only be used:
•For its intended use in teaching and training applications
•When its safety functions are in perfect condition
The components and systems are designed in accordance with the latest technology and recognized safety
rules. Nevertheless, incorrect use can lead to risk of severe or fatal injury for the user and third parties and
damage to the components.
The learning system from Festo Didactic has been developed and produced exclusively for education and
training in the field of automation technology. The training company and/or trainers must ensure that all
apprentices observe the safety precautions described in these operating instructions.
Festo Didactic hereby excludes any and all liability for damages suffered by trainees, the training company
and/or any third parties, which occur during use of the device in situations which serve any purpose other
than training and/or vocational education, unless such damages have been caused by Festo Didactic due to
malicious intent or gross negligence.