Festo Measuring Pro 400 Series User manual

Festo Didactic
8136944 en/de/es/fr
10/2020
81
37077
Measuring
Pro Station
MPS
4
00 Series
Oper
ating instructions
Bet
riebsanleitung
Instrucciones de
utilización
Notice d'
utilisation

Order number: 8136944
Revision level: 10/2020
Authors: Christian Hartung, Fabian Gohlke
Layout: Dimitrios Tsakas
© Festo Didactic SE, Rechbergstraße 3, 73770 Denkendorf, Germany, 2020
[phone] www.festo-didactic.com
[phone] [e-mail]
Reproduction, distribution and utilisation of this document, as well as the communication of its contents to
others without explicit authorisation, is prohibited. Offenders will be held liable for damages. All rights
reserved, in particular the right to file patent, utility model and registered design applications.
Originalbetriebsanleitung
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts verboten,
soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte
vorbehalten, insbesondere das Recht, Patent-, Gebrauchsmuster- oder Geschmacksmusteranmeldungen
durchzuführen.
Sin nuestra expresa autorización, queda terminantemente prohibida la reproducción total o parcial de este
documento, así como su uso indebido y/o su exhibición o comunicación a terceros. De los infractores se
exigirá el correspondiente resarcimiento de daños y perjuicios. Reservados todos los derechos, en especial
los de patentes, de modelos registrados y estéticos.
Toute communication ou reproduction de ce document, sous quelque forme que ce soit, et toute
exploitation ou communication de son contenu sont interdites, sauf autorisation écrite expresse. Tout
manquement à cette règle expose son auteur au versement de dommages et intérêts. Tous nos droits sont
réservés, notamment pour le cas de l'attribution d'un brevet ou celui de l'enregistrement d'un modèle
d'utilité.
Measuring Pro Station – Operating instructions_________________________________________________5
Station Messen Pro – Betriebsanleitung_____________________________________________________ 43
Estación de Medición Pro – Instrucciones de utilización ________________________________________ 81
Station de Mesure Pro – Notice d'utilisation_________________________________________________ 119

© Festo Didactic 8136944 3
For the sake of readability
throughout these operating instructions, all gender-specific
t
erms are to be considered to refer to both the feminine and the masculine form,
e
xcept when referring to a particular person.
CAUTION
These operating instructions must always be available to the user.
The operating instructions must be read before commissioning.
The safety instructions must be observed
Non-observance may result in severe personal injury or damage to property.
Sow
eit in dieser Betriebsanleitung nur von Lehrer, Schüler etc. die Rede ist, sind
selbstverständlich auch Lehrerinnen, Schülerinnen etc. gemeint. Die Verwendung
nur
einer Geschlechtsform soll keine geschlechtsspezifische Benachteiligung sein, sonde
r
n
dient n
ur der besseren Lesbarkeit und dem besseren Verständnis der Formulierungen.
VORSICHT
Diese Betriebsanleitung muss dem Anwender ständig zur Verfügung stehen.
Vor Inbetriebnahme muss die Betriebsanleitung gelesen werden.
Die Sicherheitshinweise müssen beachtet werden.
Bei Missachten kann es zu schweren Personen- oder Sachschäden kommen.

4© Festo Didactic 8136944
Se sobreentiende que el uso de términos en género masculino incluye también los
correspondientes términos de género femenino. El uso de una sola forma de género no
supone
ninguna discriminación específica, sino que sirve para mejorar la lectura y la
compresión de los textos.
ATENCIÓN
Estas instrucciones de utilización deben estar a disposición del usuario en todo
momento.
Deben leerse estas instrucciones antes de la puesta en funcionamiento.
Deben respetarse las instrucciones de seguridad.
De no hacerlo, pueden producirse graves daños físicos y materiales.
Les termes enseignant, étudiant, etc. employés dans les présentes instructions de
service désignent aussi, bien entendu, les enseignantes, étudian
tes,
etc. L'emploi d'un
seul genre ne saurait constituer une discrimination sexuelle, mais a simplem
ent pour
but de faciliter la lecture et la compréhension de ce qui est dit.
ATTENTION
Ces notices d'utilisation doivent être constamment à la disposition de l'utilisateur.
Les instructions de service doivent avoir été lues avant la mise en service.
Se conformer aux consignes de sécurité.
Le non-respect peut entraîner de graves dommages corporels ou matériels.

Measuring Pro Station – Operating instructions
© Festo Didactic 8136944 5
Contents
1 General Requirements for Operating the Devices_________________________________________7
2 Safety Instructions and Pictograms ____________________________________________________8
2.1 Safety Istructions ___________________________________________________________________8
2.2 Pictograms ________________________________________________________________________9
3 Use for Intended Purpose __________________________________________________________ 10
4 For Your Safety___________________________________________________________________ 11
4.1 Important information _____________________________________________________________ 11
4.2 Obligations of the operating company ________________________________________________ 12
4.3 Obligations of the trainees__________________________________________________________ 12
5 Work and Safety Instructions _______________________________________________________ 13
5.1 General _________________________________________________________________________ 13
5.2 Mechanical safety_________________________________________________________________ 13
5.3 Electrical safety___________________________________________________________________ 14
5.4 Pneumatic safety _________________________________________________________________ 16
6 Safety Sockets ___________________________________________________________________ 18
7 Technical Data ___________________________________________________________________ 20
7.1 General data _____________________________________________________________________ 20
7.2 Pin allocation table________________________________________________________________ 21
8 Transport, Unpacking, Scope of Delivery______________________________________________ 25
8.1 Transport________________________________________________________________________ 25
8.2 Unpacking _______________________________________________________________________ 25
8.3 Scope of delivery _________________________________________________________________ 25
9 Design __________________________________________________________________________ 26
9.1 The Measuring Pro station __________________________________________________________ 26
9.2 The Weighing module______________________________________________________________ 28
9.3 The Measuring module_____________________________________________________________ 29
9.4 The Ejection module _______________________________________________________________ 30
9.5 The Conveyor module______________________________________________________________ 31
9.6 The Slide module _________________________________________________________________ 32
9.7 The RFID module with height adjustment ______________________________________________ 33
9.8 Web interface with Raspberry Pi _____________________________________________________ 35
10 Function ________________________________________________________________________ 36

Measuring Pro Station – Operating instructions
6© Festo Didactic 8136944
11 Procedure Description _____________________________________________________________ 36
11.1 Start-up prerequisites _____________________________________________________________ 36
11.2 Initial position____________________________________________________________________ 36
11.3 Sequence _______________________________________________________________________ 36
12 Commissioning___________________________________________________________________ 38
12.1 General information on using MPS Stations ____________________________________________ 38
12.2 Technical equipment of the workstation_______________________________________________ 38
12.3 Mounting the profile plate and control console _________________________________________ 39
12.4 Cable connections_________________________________________________________________ 39
12.5 Power supply ____________________________________________________________________ 40
12.6 Loading PLC programs _____________________________________________________________ 40
12.7 Starting the sequence _____________________________________________________________ 40
13 Accessories______________________________________________________________________ 41
14 Maintenance and Care_____________________________________________________________ 41
15 Further Information and Updates ____________________________________________________ 42
16 Disposal ________________________________________________________________________ 42

Measuring Pro Station – Operating instructions
© Festo Didactic 8136944 7
1General Requirements for Operating the Devices
General requirements for safe operation of the devices:
•National regulations for operating electrical systems and equipment must be observed in commercial
facilities.
•The laboratory or classroom must be overseen by a supervisor.
–A supervisor is a qualified electrician or a person who has been trained in electrical engineering,
knows the respective safety requirements and safety regulations and whose training has been
documented accordingly.
The laboratory or the classroom must be equipped with the following devices:
•An emergency-off device must be provided.
–At least one emergency-off device must be located within, and one outside of the laboratory or the
classroom.
•The laboratory or classroom must be secured so that operating voltage and compressed air supply
cannot be activated by any unauthorized persons, for example with:
–A key switch
–Lockable on-off valves
•The laboratory or classroom must be protected by residual current devices (RCDs).
–Electrical devices (e.g. power supply units, compressors and hydraulic power units) may only be
operated in training rooms which are equipped with residual current devices.
–Type B residual current circuit breakers with a residual current of ≤ 30 mA must be used.
•The laboratory or classroom must be protected by overcurrent protection devices.
–Fuses or circuit breakers
•No damaged or defective devices may be used.
–Damaged devices must be banned from further use and removed from the laboratory or classroom.
–Damaged connecting cables, pneumatic tubing and hydraulic hoses represent a safety risk and
must be removed from the laboratory or classroom.

Measuring Pro Station – Operating instructions
8© Festo Didactic 8136944
2Safety Instructions and Pictograms
2.1 Safety Istructions
DANGER
... indicates an imminentlyhazardous situation which will result in death or severe
personal injury if not avoided.
WARNING
… indicates a possibly hazardous situation which may result in death or severe personal
injury if not avoided.
CAUTION
... indicates a possibly hazardous situation which may result in moderate or slight
personal injury or severe property damage if not avoided.
NOTICE
... indicates a possibly hazardous situation which may result in property damage or loss
of function if not avoided.

Measuring Pro Station – Operating instructions
© Festo Didactic 8136944 9
2.2 Pictograms
Warning
regarding of a danger point
Warning regarding dangerou
s electric voltage
Warning regarding hand injuries
W
arning regarding entanglement hazard
Information and
/or references to other documentation

Measuring Pro Station – Operating instructions
10 © Festo Didactic 8136944
3Use for Intended Purpose
Festo Didactic components and systems may only be used:
•For its intended use in teaching and training applications
•When its safety functions are in perfect condition
The components and systems are designed in accordance with the latest technology and recognized safety
rules. Nevertheless, incorrect use can lead to risk of severe or fatal injury for the user and third parties and
damage to the components.
The learning system from Festo Didactic has been developed and produced exclusively for education and
training in the field of automation technology. The training company and/or trainers must ensure that all
apprentices observe the safety precautions described in these operating instructions.
Festo Didactic hereby excludes any and all liability for damages suffered by trainees, the training company
and/or any third parties, which occur during use of the device in situations which serve any purpose other
than training and/or vocational education, unless such damages have been caused by Festo Didactic due to
malicious intent or gross negligence.