Festo 8129208 User manual

Festo Didactic
8130877 en/de/es/fr
06/2020
8129208
Energy Measurement Box
single-phase
Factory Automation
Op
erating instructions
Betrie
bsanleitung
Instruccion
es de
utilización
Notice d'utilisation

Order number: 8130877
Revision level: 06/2020
Authors: Jürgen Herb
Layout: Susanne Durz, Frank Ebel
© Festo Didactic SE, Rechbergstraße 3, 73770 Denkendorf, Germany, 2020
[phone] www.festo-didactic.com
[phone] [email protected]
Translation of the original operating instructions
Reproduction, distribution and utilisation of this document, as well as the communication of its contents to
others without explicit authorisation, is prohibited. Offenders will be held liable for damages. All rights
reserved, in particular the right to file patent, utility model and registered design applications.
Originalbetriebsanleitung
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts verboten,
soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte
vorbehalten, insbesondere das Recht, Patent-, Gebrauchsmuster- oder Geschmacksmusteranmeldungen
durchzuführen.
Traducción del instrucciones de utilización originales
Sin nuestra expresa autorización, queda terminantemente prohibida la reproducción total o parcial de este
documento, así como su uso indebido y/o su exhibición o comunicación a terceros. De los infractores se
exigirá el correspondiente resarcimiento de daños y perjuicios. Reservados todos los derechos, en especial
los de patentes, de modelos registrados y estéticos.
Traduction du notice d'utilisation original
Toute communication ou reproduction de ce document, sous quelque forme que ce soit, et toute
exploitation ou communication de son contenu sont interdites, sauf autorisation écrite expresse. Tout
manquement à cette règle expose son auteur au versement de dommages et intérêts. Tous nos droits sont
réservés, notamment pour le cas de l'attribution d'un brevet ou celui de l'enregistrement d'un modèle
d'utilité.
Single-Phase Energy Measurement Box – Operating Instructions __________________________________5
Energiemessbox einphasig – Betriebsanleitung ______________________________________________ 33
Caja de medición energética monofásica – Manual de instrucciones______________________________ 61
Appareil de mesure de l'énergie monophasé – Notice d'utilisation _______________________________ 89

© Festo Didactic 8130877 3
For the sake of
readability throughout these operating instructions, all gender-specific
terms are to be
considered to refer to both the feminine and the masculine form,
e
xcept when referring to a particular person.
CAUTION
These operating instructions must always be available to the user.
The operating instructions must be read before commissioning.
The safety instructions must be observed
Non-observance may result in severe personal injury or damage to property.
Soweit in diese
r Betriebsanleitung nur von Lehrer, Schüler etc. die Rede ist, sind
selbstverständlich auch Lehrerinnen, Schülerinnen etc. gemeint. Die Verwendung
nur
einer Geschle
chtsform soll keine geschlechtsspezifische Benachteiligung sein, sondern
dient nur der bessere
n Lesbarkeit und dem besseren Verständnis der Formulierungen.
VORSICHT
Diese Betriebsanleitung muss dem Anwender ständig zur Verfügung stehen.
Vor Inbetriebnahme muss die Betriebsanleitung gelesen werden.
Die Sicherheitshinweise müssen beachtet werden.
Bei Missachten kann es zu schweren Personen- oder Sachschäden kommen.

4© Festo Didactic 8130877
Se sobreentiende que el uso de términos en género masculino incluye también los
correspondientes términos de género femenino. El uso de una sola forma de género no
supone
ninguna discriminación específica, sino que sirve para mejorar la lectura y la
compresión de los textos.
ATENCIÓN
Estas instrucciones de utilización deben estar a disposición del usuario en todo
momento.
Deben leerse estas instrucciones antes de la puesta en funcionamiento.
Deben respetarse las instrucciones de seguridad.
De no hacerlo, pueden producirse graves daños físicos y materiales.
Les termes enseignant, étudiant, etc. employés dans les présentes instructions de
service désignent aussi, bien entendu, les enseignantes, étudia
ntes,
etc. L'emploi d'un
seul genre ne saurait constituer une discrimination sexuelle, mais a simplem
ent pour
but de faciliter la lecture et la compréhension de ce qui est dit.
ATTENTION
Ces notices d'utilisation doivent être constamment à la disposition de l'utilisateur.
Les instructions de service doivent avoir été lues avant la mise en service.
Se conformer aux consignes de sécurité.
Le non-respect peut entraîner de graves dommages corporels ou matériels.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 5
Contents
1 General prerequisites for operating the devices__________________________________________6
2 Safety instructions and pictograms ____________________________________________________7
2.1 Safety instructions __________________________________________________________________7
2.2 Pictograms ________________________________________________________________________8
3 Intended use_______________________________________________________________________9
4 For your safety ___________________________________________________________________ 10
4.1 Important information _____________________________________________________________ 10
4.2 Obligations of the operating company ________________________________________________ 11
4.3 Obligations of the trainees__________________________________________________________ 11
5 Work instructions and safety precautions _____________________________________________ 12
5.1 General information _______________________________________________________________ 12
5.2 Electrical components _____________________________________________________________ 12
5.3 Pneumatic components ____________________________________________________________ 15
6 Safety sockets ___________________________________________________________________ 17
7 Technical data ___________________________________________________________________ 19
7.1 General data _____________________________________________________________________ 19
7.2 Electrical data ____________________________________________________________________ 19
7.3 Pneumatic data___________________________________________________________________ 20
7.4 Approvals _______________________________________________________________________ 20
8 Description ______________________________________________________________________ 20
8.1 Configuration ____________________________________________________________________ 21
8.2 Electrical design __________________________________________________________________ 22
8.3 Pneumatic design _________________________________________________________________ 24
8.4 Data processing __________________________________________________________________ 25
9 Commissioning___________________________________________________________________ 26
9.1 Electrical connection_______________________________________________________________ 26
9.2 Pneumatic connection _____________________________________________________________ 29
9.3 Network connection _______________________________________________________________ 30
10 Scope of delivery _________________________________________________________________ 30
11 Accessories______________________________________________________________________ 30
12 Maintenance and cleaning _________________________________________________________ 31
12.1 Cleaning ________________________________________________________________________ 31
12.2 Changing fuses ___________________________________________________________________ 32
13 Disposal ________________________________________________________________________ 32

Single-Phase Energy Measurement Box – Operating Instructions
6© Festo Didactic 8130877
1General prerequisites for operating the devices
General requirements for safe operation of the devices:
•National regulations for operating electrical systems and equipment must be observed in industrial
facilities.
•The laboratory or classroom must be overseen by a supervisor.
–A supervisor is a qualified electrician or a person who has been trained in electrical engineering,
knows the respective safety requirements and safety regulations, and whose training has been
documented accordingly.
The laboratory or the classroom must be equipped with the following devices:
•An emergency-off device must be provided.
–At least one emergency-off device must be located within, and one outside of, the laboratory or the
classroom.
•The laboratory or classroom must be secured so that operating voltage and compressed air supply
cannot be activated by any unauthorized persons, for example by means of:
–Key switches
–Lockable shut-off valves
•The laboratory or classroom must be protected by residual current devices (RCDs).
–Electrical devices (e.g. power supply units, air compressors and hydraulic units) may only be
operated in training rooms which are equipped with residual current devices.
–Type-B residual current devices with a residual current of ≤ 30 mA must be used.
•The laboratory or classroom must be protected by overcurrent protection devices.
–Fuses or circuit breakers
•No damaged or defective devices may be used.
–Damaged devices must be barred from further use and removed from the laboratory or classroom.
–Damaged connecting cables, pneumatic tubing and hydraulic hoses represent a safety risk and
must be removed from the laboratory or classroom.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 7
2Safety instructions and pictograms
2.1 Safety instructions
DANGER
... indicates an
imminently hazardous situation that will result in fatal or severe
personal injury if not avoided.
WARNING
… indicates a
potentially hazardous situation which may result in fatal or severe
personal injury if not avoided.
CAUTION
... indicates a
potentially hazardous situation that may result in moderate or slight
personal injury or severe propert
y damage if not avoided.
NOTE
... indicates a
potentially hazardous situation that may result in property damage or
loss o
f function if not avoided.

Single-Phase Energy Measurement Box – Operating Instructions
8© Festo Didactic 8130877
2.2 Pictograms
Hazard warning
Warning
- dangerous electric voltage
Read and observe the operating and safety instructions prior to commissioning.
Warning
– hand injuries
Electrostatically sensitive devices
Information and/or references to other documentation
The component or these operating instructions may not contain all the pictograms
shown. Further pictograms may be
included in the circuit setup due to the use of other
components.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 9
3Intended use
Festo Didactic systems and components must only be used:
•For their intended use in teaching and training applications
•When their safety functions are in perfect condition
The components and systems are designed in accordance with the latest technology and recognized safety
rules. However, life and limb of the user and third parties may be endangered and the components may be
impaired if they are used incorrectly.
The Festo Didactic learning system has been developed and produced exclusively for education and training
in the field of automation technology. The training company and/or trainers must ensure that all trainees
observe the safety precautions described in these operating instructions.
Festo Didactic hereby excludes any and all liability for damages suffered by trainees, the training company
and/or any third parties, which occur during use of the device in situations that serve any purpose other
than training and/or vocational education, unless such damage has been caused by Festo Didactic due to
malicious intent or gross negligence.

Single-Phase Energy Measurement Box – Operating Instructions
10 © Festo Didactic 8130877
4For your safety
4.1 Important information
Knowledge of the basic safety instructions and safety regulations is a fundamental prerequisite for safe
handling and trouble-free operation of Festo Didactic components and systems.
These operating instructions include the most important instructions for safe use of the components and
systems. In particular, the safety instructions must be adhered to by all persons who work with these
components and systems. Furthermore, all pertinent accident prevention rules and regulations that are
applicable at the respective place of use must be adhered to.
WARNING
Malfunctions which could impair safety must be eliminated immediately!
CAUTION
Improper repairs or modifications ma
y
result in unforeseeable operating states. Do not
carry out any repair or alternation work on components or systems that is not
described in these operating instructions.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 11
4.2 Obligations of the operating company
The operating company undertakes to allow only those persons to work with the components and systems
who:
•Are familiar with the basic regulations regarding work safety and accident prevention and have been
instructed in the use of the components and systems.
•Have read and understood the safety chapter and warnings in these operating instructions.
Personnel should be tested at regular intervals to ensure that they are safety-conscious in their work habits.
4.3 Obligations of the trainees
All persons who have been entrusted to work with the components and systems undertake to complete the
following steps before beginning work:
•Read the chapter concerning safety and the warnings in these operating instructions
•Familiarize themselves with the basic regulations regarding occupational safety and accident prevention

Single-Phase Energy Measurement Box – Operating Instructions
12 © Festo Didactic 8130877
5Work instructions and safety precautions
5.1 General information
CAUTION
•
Trainees must be supervised by an instructor at all times when working with the
components and systems.
•
Observe the specifications included in the technical data for the individual
components, and in particular all the safety instructions!
•
Wear your personal protective equipment (safety goggles, safety shoes) when
working on the circuits.
5.2 Electrical components
DANGER
•
Risk of fatal injury in case of interrupted PE conductor!
–The PE conductor (yellow-green) must not be interrupted, either inside or
outside of the device.
–The insulation of the protective conductor must never be damaged or
removed.
•
Risk of death from connecting power supply units in series!
Contact voltages of greater than 25 V AC or 60 V DC are not permissible.
Coming into contact with voltages of greater than 50 V AC or 120 V DC may be
fatal.
–Do not connect voltage sources in series.
•
Risk of death due to electric shock!
Protect the outputs of the power supply units (output sockets/terminals) and
cables connected to them from direct contact.
–Use only cables with adequate insulation and electric strength.
– Use safety sockets with fully shrouded contact points.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 13
WARNING
•
Disconnect from all sources of electric power!
–Switch off the power supply before working on the circuit.
–Please note that electrical energy may be stored in individual components.
Further information on this issue is available in the datasheets and operating
instructions included with the components.
–Warning!
Capacitors inside the device may still be charged even after being
disconnected from all sources of voltage.

Single-Phase Energy Measurement Box – Operating Instructions
14 © Festo Didactic 8130877
CAUTION
•
The device may only be operated using a power supply with a PE conductor.
•
Establishing and interrupting electrical connections
–Electrical connections may only be established in the absence of voltage.
–Electrical connections may only be interrupted in the absence of voltage.
•
Maximum permissible current loads for cables and devices must not be exceeded.
–Always compare the current ratings of the device, the cable and the fuse.
–If these are not the same, use a separate upstream fuse in order to provide
appropriate overcurrent protection.
•
Use only connecting cables with safety plugs for electrical connections.
•
When laying connecting cables, make sure they are not kinked or pinched.
•
Do not lay cables over hot surfaces.
–Hot surfaces are identified with a corresponding warning symbol.
•
Make sure that connecting cables are not subjected to continuous tensile loads.
•
Devices with a ground connection must always be grounded.
–If a ground connection (green and yellow laboratory socket) is available, it
must always be connected to protective ground. The protective ground must
always be connected first (before connecting voltage), and must always be
disconnected last (after disconnecting voltage).
–Some devices have high leakage current. These devices must be fitted with a
grounding conductor for additional grounding.
•
When replacing fuses, use specified fuses only with the correct current rating and
tripping characteristics.
•
The device is not equipped with a built-in fuse unless otherwise specified in the
technical data.
•
Always pull on the safety plug when disconnecting cables – never pull the cable.
•
In the event of:
–visible damage,
–malfunction,
–inappropriate storage, or
–incorrect transport,
safe operation of the device is no longer possible.
–Switch off the power supply immediately.
•
Protect the device against inadvertent restart.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 15
5.3 Pneumatic components
WARNING
•
Depressurize the system!
–Switch off the compressed air supply before working on the circuit.
–Check the system with pressure gauges to make sure that the entire circuit is
fully depressurized.
–Please note that energy may be stored in reservoirs. Further information on
this issue is available in the datasheets and operating instructions included
with the components.
•
Risk of injury when switching on compressed air!
Cylinders may advance and retract automatically.
•
Risk of accident due to advancing cylinders!
–Always position pneumatic cylinders so that the piston rod’s working space is
unobstructed over the entire stroke range.
–Make sure that the piston rod cannot collide with any of the rigid components
in the setup.
•
Risk of accident due to pneumatic tubing slipping off!
–Use shortest possible barbed tubing connections.
–If pneumatic tubing slips off, switch off the compressed air supply
immediately.
•
Do not exceed the maximum permissible pressure of 1000 kPa (10 bar).
•
Do not switch on the compressed air until all the tubing connectors have been
joined and secured.
•
Do not disconnect tubing while under pressure.
–Do not attempt to seal or plug pneumatic tubing or plug connectors with your
hands or fingers.

Single-Phase Energy Measurement Box – Operating Instructions
16 © Festo Didactic 8130877
CAUTION
•
Setting up pneumatic circuits
–Connect the components with plastic tubing with an outside diameter of 4 or
6 mm.
–Push the pneumatic tubing into the push-in connector as far as it will go.
•
Dismantling pneumatic circuits
–Switch off the compressed air supply before dismantling the circuit.
–Press the blue release ring down so that the tubing can be pulled out.
•
Noise due to escaping compressed air
–Noise caused by escaping compressed air may damage your hearing. Reduce
noise by using mufflers, or wear hearing protection if noise cannot be avoided.
–All of the exhaust ports of the components included in the equipment set are
equipped with mufflers. Do not remove these mufflers.

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 17
6Safety sockets
Unless otherwise indicated in the technical data, the following color coding applies for supply and signal
connections on components of the Festo Didactic Automation and Technology Learning System.
Colour Meaning Colour Meaning
Voltage greater than safety extra-low voltage
E.g. mains voltage of 90 to 400 V AC per conductor
Mains conductor L1
(gray-brown)
24 V DC
(red)
Voltage greater than safety extra-low voltage
E.g. mains voltage of 90 to 400 V AC per conductor
Mains conductor L2
(gray-black)
0 V DC
(blue)
Voltage greater than safety extra-low voltage
E.g. mains voltage of 90 to 400 V AC per conductor
Mains conductor L3
(gray-dark gray)
Safety extra-low voltage
Signal input/output
Functional earth
(black)
Voltage greater than safety extra-low voltage
E.g. mains voltage of 90 to 400 V AC per conductor
Mains conductor
(gray)
Neutral conductor
(gray-blue)
Grounding conductor, configuration as 4 mm safety
socket
(green-yellow)
Protective grounding terminal as PE+ contact, delivery
status
(green-yellow)

Single-Phase Energy Measurement Box – Operating Instructions
18 © Festo Didactic 8130877
The c
om
ponent might not include all of the safety sockets shown above. Further safety
sockets may be included in the circuit setup due to the use of different components.
The specified protection classes and safe use will be achieved if laboratory safety cables supplied by Festo
Didactic are used.
WARNING
Danger of electric shock!
Damaged laboratory safety cables must be immediately barred from further use and
removed from the test area!

Single-Phase Energy Measurement Box – Operating Instructions
© Festo Didactic 8130877 19
7Technical data
7.1 General data
Parameter Value
Device operation For indoor use only up to 2000 m above sea level
Dimensions 312 x 312 x 256 mm
Weight 5.1 kg
Subject to change
7.2 Electrical data
Parameter Value
Input voltage 110 – 230 V ±10 % AC
Input frequency 50/60 Hz
Max. device power consumption 108 W
Total current (including connected loads) Max. 10 A
Primary fuse T10L/250 V, micro fuse, 5x20 mm, 10 A, 250 V, slow-blow
Protection class 1, operation with protective grounding
Overvoltage category II, operation in building installations
Pollution degree 2, laboratory environment
Electrical supply connection IEC panel plug type C14
Electrical connection, output 3x IEC panel socket type C13
Output voltage 24 V DC
Output current max. 4 A
Short-circuit protection Switch off the switched-mode power supply
Overload protection Resettable device fuse (4 A)
Operating temperature range 5…40 °C/100 %
Max. relative humidity 80 %
Degree of protection IP20
Subject to change

Single-Phase Energy Measurement Box – Operating Instructions
20 © Festo Didactic 8130877
7.3 Pneumatic data
Parameter Value
Operating pressure Max. 1000 kPa (10 bar)/145 psi
Pneumatic connection, supply 3x plug connection for plastic tubing with 6 mm outside diameter
Pneumatic connection, output 3x plug connection for plastic tubing with 6 mm outside diameter
Flow measuring range 1 … 50 l/min
Subject to change
7.4 Approvals
Parameter Value
CE marking in accordance with: Low voltage directive
EMC directive
RoHS directive
Subject to change
8Description
Systematic measurement of the energy consumption of production systems forms the basis for all energy-
related considerations within a factory. For example, energy monitoring promotes understanding of energy
flows, enables systems to be monitored, the industrial energy efficiency of processes to be analyzed and
efficiency measures to be monitored.
Industrial measurement systems are used for this purpose. They measure consumption precisely, process
signals and forward them on for data storage and data analysis.
The energy measurement box combines these functions in one complete structure made of up-to-date
industrial components. There are 3 measuring channels to measure the electrical energy consumption and 3
to measure the pneumatic energy consumption. Thus, up to 3 different loads can be measured at the same
time.