Fetco CBS-2041e User manual

FETCO®, LUXUS®, EXTRACTOR® and Driven To Pioneer Innovation™ are trademarks or trade names of Food Equipment Technologies Company.
© 2008 Food Equipment Technologies Company Part # P020 September 16, 2008
NOTICE TO INSTALLER: Please leave this book with the machine.
www.fetco.com User’s Guide
Table of Contents
Contact Information ........................................................2
Description & Features ...................................................2
Specifications..................................................................2
Requirements..............................................................2
Weights and Capacities ..............................................2
Electrical Configuration and Brewing Efficiency .........3
Dimensions & Utility Connections...................................4
Installation.......................................................................5
Operating Instructions ....................................................8
Programming ..................................................................9
Batch Settings.............................................................9
Temperature Settings ...............................................10
Advanced Settings and Diagnostics .........................10
Relay Test .................................................................11
Error Codes ..................................................................12
Service and Support .....................................................13
Cleaning & Maintenance ..............................................13
Parts .............................................................................14
Models:
 CBS-2041e
 CBS-2042e

2
Contact Information
FETCO®
Food Equipment Technologies Company
600 Rose Road
Lake Zurich •IL •60047-0429 •USA
Internet: www.fetco.com
Phone: [phone] (US & Canada)
[phone]
Fax: [phone]
Email: [email protected]
[email protected]
Description & Features
The CBS-2041e and CBS-2042e feature our patented intermittent spray over technology, which works like this:
The following variables are programmed for each batch size:
 Brew volume  Prewet percent (Percentage of the brew volume)
 Brew time  Prewet delay (The time between prewetting and the brew cycle.)
 Bypass percent
(Percentage of the brew volume)
 Drip delay (The time between the end of the brew cycle
and the unlocking of the brew basket.)
Using these variables, the software calculates how much water to use for prewetting, bypass, and brewing. The
total brew time is divided into several 30 second cycles. Within these cycles, the software calculates how long to
spray water over the coffee grounds, and how long to pause before the next cycle begins. The bypass valve opens
at the beginning of the brew cycle and dispenses the correct amount of water all at once.
Features
 Two fully programmable batch sizes per side  Magnetic brew basket sensor
 Adjustable prewetting cycle  Brew basket safety locks
 Adjustable bypass  Brew temperature protection
 Electronically controlled hot water service
Specifications
Requirements
 Water Requirements:  Electrical: See electrical configuration chart.
CBS-2041e: 20-75 psig, 1 gpm
CBS-2042e: 20-75 psig, 1 ½ gpm  Coffee Filters: 13” X 5 ” FETCO Product # F002
Weights and Capacities
Brewer
Model
Weight
(empty)
Water tank
Capacity & Weight.
Weight
(filled)
Dispenser
Weight, ea.
Dispenser
Filled, ea..
Total Weight Brewer
& Dispensers, Filled
CBS-2041e 46 lbs. 4.2 gal. 35 lbs. 81 lbs. 8 lbs. 16 lbs. 97 lbs.
CBS-2042e 60 lbs. 7.4 gal. 61 lbs. 121 lbs. 8 lbs. 16 lbs. 153 lbs.

3
Electrical Configuration and Brewing Efficiency
US & Canada
CBS-2041e 1.0 gallon per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 11)
Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E41046 1 X 1.5 KW 120 single 2 + ground 1.6 13.0 3.8 9.3
Can be connected 2 X 1.5 KW 120/208 single 3 + ground 2.4 11.3 5.8 11.0
to 120 VAC or 120/220 2.6 12.0 6.5 11.0
120/208-240 VAC 120/240 3.1 13.0 7.7 11.0
E41036 1 X 1.7 KW 120 single 2 + ground 1.8 14.7 4.4 10.5
Can be connected 2 X 1.7 KW 120/208 single 3 + ground 2.7 12.8 6.5 11.0
to 120 VAC or 120/220 3.0 13.5 7.3 11.0
120/208-240 VAC 120/240 3.5 14.7 8.7 11.0
E41016 1 X 2.3 KW 120 single 2 + ground 2.4 19.7 5.9 11.0
Can be connected 2 X 2.3 KW 120/208 single 3 + ground 3.6 17.1 8.9 11.0
to 120 VAC or 120/220 4.1 18.1 9.9 11.0
120/208-240 VAC 120/240 4.7 19.7 11.0 11.0
CBS-2042e 1.0 gallon per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 22)
Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E42016 2 X 3 KW 120/208 single 3 + ground 4.6 22.4 11.5 22.0
120/220 5.1 23.7 12.9 22.0
120/240 6.1 25.8 15.4 22.0
* Based on standard factory settings: 4.0 minute brew time; 0% prewet; 200 F water.
Export
CBS-2041e 1.0 gallon per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 11)
Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E41026 1 X 3 KW 220 single 2 + ground 2.6 12.0 6.5 11..0
CBS-2042e 1.0 gallon per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 22)
Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E42026 2 X 3 KW 220 single 2 + ground 5.1 23.7 12.9 22.0
* Based on standard factory settings: 4.0 minute brew time; 0% prewet; 200 F water.

4
Dimensions & Utility Connections
CBS-2041e
DWG 201098-000
CBS-2042e
DWG 201099-000

5
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer will not operate properly and damage may result.
Damages resulting from improper installation are not covered by the warranty.
Here are the key points to consider before installation:
Electrical:
 All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral
may cause damage to the electronic components.
 The electrical diagram is located on the inside of the lower cover.
 The installation must comply with applicable federal, state, and local codes having jurisdiction at your
location. Check with your local inspectors to determine what codes will apply.
Plumbing:
 This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.
 The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from
contaminating the machine.
 Verify that the water line will provide at least 1 gallon per minute for the CBS-2041e, and 1 ½ gallons per
minute for the CBS-2042e before connecting it to the brewer.
General:
 Utilize only qualified beverage equipment service technicians for installation. A Service Company Directory
may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended for it,
and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. The brewer’s legs are shipped inside the brew baskets.
Remove the brew basket(s) and the coffee dispenser(s).
Place the brewer on its back and screw in the legs.
3. Place the brewer on the counter or stand.
4. When the brewer is in position, level it front to back as well
as side to side by adjusting the legs.
5. Remove the lower cover to access the water and electrical connections. Knock-outs are provided in the back
and base of the brewer body for the connections.
Water Connection
1. Water inlet is a 3/8 inch male flare fitting.
2. The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but hot
water will allow for faster recovery times.
3. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be
installed after the water shut off valve and in a position to facilitate filter replacement.
4. Flush the water supply line and filter before connecting it to the brewer.
5. Verify that the water line will provide at least 1 gallon per minute for the CBS-2041e, and 1 ½ gallon per minute
for the CBS-2042e, and that the water pressure is between 20 and 75 psig.
Warning: Legs are to be adjusted for
leveling the brewer only. Do not use
for height adjustment or extend them
higher than necessary.

6
Electrical Connection – US & Canada
1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the
brewer’s serial number label. Make sure the electrical service includes neutral.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters
during the installation process. The heaters are disabled by the control board until the tank is full of water. The
heating process will start automatically when the tank has filled.
3. The CBS-2041e is factory equipped with a 120 V cord and plug. The CBS-2042e has only a terminal block for
connecting the incoming power wires. Consult local codes to determine if a cord and plug can be installed, or if
the unit must be hard wired.
4. A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the
brewer, and its location and markings known to the operators.
5. The body of the brewer must be grounded to a suitable building ground.
A ground lug is provided in the brewer next to the power terminal block.
Use only 10 gauge copper wire for grounding.
6. Electrical connections must be secured in-place within the unit to meet
national and local standards.
7. Finally, connect the incoming power wires to the terminal block as shown in accordance with applicable codes.
CBS-2041e
This model can be connected to 120 VAC or 120/208-240 VAC
Factory Configuration
120 VAC, 3 wires
L1 L2
N
GROUND
CORD WITH
NEMA 5-20P PLUG
L2 - NOT USED
Optional Field Conversion*
120/208-240 VAC, 4 wires
Step 1: Remove the factory provided 120 V cord &
plug from the terminal block.
Step 2: Connect the incoming wires to the terminal
block in accordance with applicable codes.
L1 L2
N
GROUND LUG
GROUND
WIRE
N
208-240V
120V 120V
*This procedure must be performed only by a qualified
service technician or electrician.
Notice: In order for this product to comply with the
requirements of the Underwriters Laboratories listing,
the following conditions apply:
1.) This unit must be hard wired for 120/208-240 VAC.
2.) Once the unit is converted to 120/208-240 VAC
operation, it cannot be converted back to 120
VAC operation.
CBS-2042e
This model can be connected only to 120/208-240 VAC
L1 L2
N
GROUND LUG
GROUND
WIRE
N
208-240V
120V 120V
Warning: To prevent
electrical shock, this
unit must be properly
grounded.

7
Final Setup
1. Turn on the incoming water supply line and inspect both inside
and outside of the brewer for leaks in all fittings and tubes
2. Turn on the incoming power.
3. Press the brewer’s main power switch, which is hidden behind the
front leg of the brewer. The control panel on/off switch will begin
flashing. Press this switch.
4. Within 6 seconds, the hot water tank will begin filling until the
water is sensed by the probe at the top of the tank. The display will
read “FIL”. The heaters will be disabled by the control board until
the tank is full.
5. While the water is heating, the display will read “LO” and the
actual water temperature will be displayed. After the water has
reached the set temperature, the display will be blank. There is no
“ready” light.
6. Review the Operating Instructions. Brew one full batch (water
only) on each side to confirm proper fill levels. The brewer is
factory set with water only (no coffee) to dispense the correct
amount of water. If the actual volume is slightly different from the
programmed volume, fine tuning the brewer may be necessary.
See #60 – 61 in the Advanced Settings & Diagnostics section.
7. Re-attach the covers after one final inspection for leaks. Look
closely in the top of the brewer at the dispense fittings during this
inspection.
Operator Training
Review the operating procedures with whoever will be using the
brewer. Pay particular attention to the following areas:
1. Always pre-heat the dispensers before the first use of each day by
filling them half way with hot water, and letting them stand for at
least 15 minutes.
2. Don't remove the brew basket until it has stopped dripping.
3. Make sure the dispenser is empty before brewing into it.
4. Show how to attach covers, close, and or secure the thermal
dispensers for transporting.
5. Show the location and operation of the water shut off valve as well
as the circuit breaker for the brewer.
6. Steam from the tank will form condensation in the vent tubes. This
condensation will drip into and then out of the brew baskets. 1/4
cup discharging overnight is possible. Place an appropriate
container under each brew basket when not in use.
7. We recommend leaving the power to the brewer on overnight. The
water tank is well insulated and will use very little electricity to
keep the tank hot. Leaving the brewer in the on position will also
avoid delays at the beginning of shifts for the brewer to reach
operating temperature.

8
Operating Instructions
Control Panel Functions
Only switches that are active are illuminated.
Switches that are inactive or disabled are invisible.
XMain Power Switch
 Controls all power to brewer
 Indicator lamp at top of panel.
YControl Panel On/Off Switch
 Affects only control panel. Does
not disconnect main power.
 Flashing = Off
 Lit = On
 Invisible = Main Power Off
ZDisplay
 ”FILL” = Water tank is filling.
 ”LO XXX” = Unit is heating, not
ready to brew. (XXX = actual
temperature.)
 Blank = Ready to brew.
 Also displays error messages.
[Stop Switches
 Stops brew cycle
 Lit = Brew cycle in progress
 Invisible = Not brewing, or dripping
in progress
\Brew Switches
 Starts brew cycle
 Must be held in for 1 second
 Flashing = Brew cycle in progress
 Lit = Ready to brew
 Invisible – Not ready to brew, or
batch disabled
(See Programming Section)
]Hot Water Switch
 Dispenses hot water from faucet
 Hold in to dispense
Brewing
1. Turn the main power switch and control
panel switch on.
2. Prepare a brew basket with the correct size
filter and appropriate amount of coffee.
3. Slide the brew basket completely into the
rails.
4. Place a clean, empty, preheated dispenser
under the brew basket.
5. Select a batch from the available choices,
and hold the corresponding BREW button in
for 1 second to start the brew cycle.
6. The STOP button will illuminate, and the
selected BREW button will flash, indicating
that brewing is in progress. All other BREW
buttons will extinguish.
7. When the brew cycle is finished, the STOP
button will extinguish and the BREW button will
continue flashing, indicating that coffee may still
be dripping from the bottom of the brew basket.
8. Before removing the brew basket or dispenser,
visually verify that dripping has stopped.
Notes:
 Preheat dispenser by filling at least ½ full with
water at brewing temperature. Allow it to sit for
at least 15 minutes before draining.
 A sensor will prevent the brewer from operating
if the brew basket is not all the way in.
 A brew basket lock will prevent removal of the
brew basket during brewing and dripping.

9
Programming
Batch Settings Display
 Turn the brewer off by pressing the main power switch.
 Press the main power switch again to turn the unit on. 42
The last 2 digits of the model number will display briefly, then S t b. S t b
 Quickly hold the STOP button for 3 seconds. P r G
 The display will show the software version. Example: 0.0 3.2
 Press STOP to continue.
 Batches are numbered 1 – 2 (CBS-2041e) or 1 – 4 (CBS-2042e)
 Next, the first batch parameter is displayed – batch 1, brew volume 1.1 1.00
Use the SCROLL UP and SCROLL DOWN buttons to adjust.
Press the STOP button to go to the next parameter – brew time. 1.2 4.00
 Continue this way until all parameters are programmed for batch #1.
(See the chart below for an explanation of each parameter.)
 Next, batch #2 programming begins. 2.0 OFF
Batches 2 and 4 may be disabled by leaving them set to “OFF”.
Change to “ON” to enable. Batches 1 and 3 cannot be disabled.
 After all batches are programmed, go to temperature settings. 7 200
(See next page)
MAIN POWE
R
SWITCH IS
BEHIND
FRONT LEG.
Important! After programming, you must press the HOT WATER button to save the settings and exit
programming mode, or changes will be lost. You may exit programming at any time.
Batch Parameters
X=Batch Number (1 - 4)
Parameter Name Range Increment Default Setting Comment
X.0 Batch Enabled or
Disabled
On/Off Batch 1 & 3 = ON
Batch 2 & 4 = OFF
Batch 1 & 3 cannot
be disabled.
X.1 Brew Volume
(Gallons)
0.25 – 1.25 0.01 1.0 gallons To display liters, see
# 59 in Advanced
Settings section.
X.2 Brew Time (Min:Sec) 2:00 – 24:00 0:30 4:00 minutes
X.3 Bypass Percent 0.00 – 40.0% 1% 0 % Percentage of total
brew volume
X.4 Prewet Percent 0.00 – 15.0% 1% 0 % Percentage of total
brew volume
X.5 Prewet Delay
(Min:Sec)
0:10 – 5:00 0:10 1:00 minute The time between
prewetting and start
of brew cycle.
X.6 Drip Delay (Min:Sec) 0:30 – 6:00
Minutes
0:10 1:30 minute The time between
end of brew cycle
and unlocking of
brew basket.
1.1 1.00
PARAMETER
SETTING
BATCH #
Example: Left Side – Large Batch – Volume 1.0 Gal.

10
Temperature Settings
Parameter Name Range Default Setting Comment
7 Water Temp. (°F) 180°F - 208°F 200°F Inside tank. Will be slightly lower at
spray head. To display in °Celsius,
see # 58 in Advanced Settings.
8 Hot Water Service A (auto) / On / Off A (auto) A= Faucet will dispense only when not
brewing.
On=Faucet always enabled.
Off=Faucet always disabled.
9 Brew at Set
Temperature
0 - 1 1 0=Will brew at any temperature.
1=Will brew only at set temperature.
Note: Changes will not take effect until
the next brew cycle is completed.
Parameter Name Range Default Setting Comment
10 Enter Advanced
Settings &
Diagnostics
0 - 1 0 0 = Skip Advanced Settings &
Diagnostics. Loop back to start of
batch programming cycle.
1 = Enter Advanced Settings &
Diagnostics.
Press STOP to continue
Important! To save your changes, press to exit programming mode and return to operating mode.
Advanced Settings and Diagnostics
Address Description Range Default Comment
50 Water Level
in Tank
0 - 1 Tests if water is touching probe.
0 = Tank is less than full
1 = Tank is full
52 Brew Basket
Sensor State
(left / right)
0 - 1 To test, slide the brew basket in and out. Display
should toggle between 0 and 1.
0 = Brew basket out. 1 = Brew Basket in.
55 Tank Temperature
180°F - 208°F Displays current tank temperature.
56 Brewer Model
Number
31 - 52 Must be set for the correct model number of the
brewer: 41 for CBS-2041e, 42 for CBS-2042e.
57 Reload Defaults 0 - 1 0 Changes all settings to default factory settings.
0 = Do not reload defaults
1 = Reload all default settings
If 1 is selected, you must advance to the next
address for this change to take effect.
Does not change address 56 – model number.
58 Temperature Scale F or C F F = Displays temp in degrees Fahrenheit
C = Displays temp in degrees Celsius
59 Water Volume
Scale
GAL or LTR GAL GAL = Displays volume in gallons
LTR = Displays volume in liters

11
Address Description Range Default Comment
60
and
61
Left Brew Valve
Flow Rate
Right Brew Valve
Flow Rate
0.30 – 0.50
If #59 is GAL
or
1.13 – 1.89
If #59 is LTR
0.40
1.51
62
and
63
Left Bypass Valve
Flow Rate
Right Bypass
Valve Flow Rate
0.28 – 0.38
If #59 is GAL
or
1.05 – 1.44
If #59 is LTR
0.33
1.24
Use this to compensate for minor discrepancies in
actual volume versus programmed volume. Set
lower to increase volume, higher to decrease
volume. The following formula can be used to
determine the correct setting:
ACTUAL VOLUME
PROGRAMMED VOLUME X CURRENT
SETTING =NEW SETTING
64 Keypad Test 0 - 1 0 Tests function of control panel switches.
0 - Skip keypad test
1 - Keypad test active
Starting at the stop buttons, press each button
that is lit. The display will show the name of the
switch being pressed. Brew switches are named
S1, S2, S3, etc. The hot water switch must be
pressed last, as this will exit the test.
65 Relay Test 0 - 1 0 0 - Skip relay test. Loop back to #50
1 – Relay test active.
Press STOP to continue
Press to save the settings and exit Diagnostic mode.
Press again to exit Programming mode and return to Operating mode.
Relay Test
Tests the individual relays which control various components.
Use either batch button to actuate the relays.
To begin, you must first press the blinking Control Panel Power Switch.
Address Description Comment
90 Left or Single Brew Valve
91 Right Brew Valve
92 Left or Single Bypass Valve
93 Right Bypass Valve
94 Hot Water Faucet
95 Fill Valve
96 Heater To protect the heaters, this test will work only if the tank is full.
97 Left or Single Brew Basket Lock
98 Right Brew Basket Lock
Press to exit Relay Test.
Press again to exit Diagnostic mode.
Press again to exit Programming mode and return to Operating mode.
Warning: During these
tests, hot water may
be dispensed from
t he va lve being tested.

12
Error Codes
Code Description Possible Cause Corrective Action How to Clear Error
Codes
001 Internal Error
System had to reload
default settings.
Control board failure. Clear error.
Re-program the brewer to
the desired specifications. If
error occurs again, replace
control board.
Turn main power
switch off and on.
050 Shorted temperature probe. Probe failure. Replace probe. Turn main power
switch off and on.
051 Open temperature probe. Bad probe connection,
or probe failure.
Check all connections.
Replace probe if necessary.
Turn main power
switch off and on.
Brew basket lock has
failed.
Repair or replace brew
basket lock.
Press the flashing
control panel power
switch to resume
operation.
075 Brew basket lock or sensor
failure.
Basket was in place when
brew cycle started, but was
pulled out during the brew
cycle. If this error occurs,
the brew basket lock has
failed.
Magnet in brew basket
handle is missing or
loose.
Remove brew basket
handle. Place magnet in
correct position.
100 Initial Fill Error
Initial fill time was more
than 15 minutes.
Water supply flow rate
is too low.
Watch for short potting
during brew cycle.
Investigate cause of low flow
rate. (Clogged water filter,
etc.)
Press the control
panel power switch.
101 Error on refill
Tank did not refill within 3
minutes.
Water supply flow rate
is too low.
Watch for short potting
during brew cycle.
Investigate cause of low flow
rate. (Clogged water filter,
etc.)
Error message is
cleared
automatically at
end of brew cycle.
Possible leak in tank,
fitting, or valve.
Check inside of machine for
leaks.
102 Unwanted Fill
When brewer is idle, the fill
valve was activated for
more than 30 seconds
during a 1 hour period.
Output on control
board has failed,
causing a dispense
valve to open.
Replace control board.
Turn main power
switch off and on.
200 Flat Line Temperature
(Water is boiling)
System is calling for heat,
but the temperature does
not rise at least 2°F within
10 minutes.
Triac is stuck closed,
bad output on control
board, or temperature
is set too high for
altitude.
Check triacs, check control
board output, or adjust
temperature for altitude.
Turn main power
switch off and on.
201 Heater Open
System is calling for heat,
but the temperature does
not rise at least 2°F within
10 minutes. This error is
disabled during brewing
and while using the hot
water faucet.
Heating element
failure.
Check and replace heating
elements if necessary.
Turn main power
switch off and on.
202 Heater Short
System is not calling for
heat, but temperature rises
more than 5°F.
Possible triac stuck
closed, or bad output
on control board.
Check triac and control
board.
Enter programming
mode, then exit
programming
mode.
255 Keypad Error
A switch was pressed for
more than 45 seconds.
Switch was held in too
long, or switch is stuck
closed.
Clear error and try again. If
error occurs without switch
being pressed, replace input
board.
Turn main power
switch off and on.

13
CSD
SPRAY PLATE
Service and Support
For service and support information, contact the Technical Support department. Our hours are 7:00 AM to 6:00 PM
Central Time, Monday through Friday.
Phone: [phone] or [phone]
Email: [email protected]
Utilize only qualified beverage equipment service technicians for service. A Service Company Directory may be
found on our web site, http://www.fetco.com.
Cleaning & Maintenance
Daily: Wipe the area above the brew basket to remove coffee residue.
Daily or Weekly:
CSD Versions:
Clean the Cascading Spray Dome (CSD) with a soft brush and detergent.
It may also be cleaned in a dishwasher – top rack only.
The CSD is held in place by four magnets. To remove it, grasp the bottom
and pull down.
Spray Plate Versions:
The spray plate should be removed and cleaned to remove hard
water deposits. In areas with extremely hard water, it may be
necessary to do this daily. Weekly cleaning may be sufficient in some
areas.
When cleaning the spray plate, make sure that each hole is
completely free of mineral deposits. Use a toothpick to clean out
each hole. Never use metal objects or abrasives on the spray plate’s
Teflon coating.
Quarterly:
• Check water temperature, adjust if necessary.
• Check brew levels, adjust if necessary.
• Inspect all fittings and hoses for leaks.
• Inspect inside of tank for lime deposits. De-lime tank and probes if necessary. This procedure should be
done by a qualified service technician.

14
Parts
Figure 1 – CBS-2041e Main Assembly
DWG 101192-B
ITEM #QTY Old part # PART # DESCRIPTION
1 1 001052 WELDMENT CBS-2041e (For Illustration only, not sold as a commercial part)
2 1 104030 ASSEMBLY TANK, CBS-2041e (SEE FIG. 2)
3 1 22064 INSULATION TANK FRONT CBS-2041e
4 1 22065 INSULATION TANK BACK CBS-2041e
5 1 SEE
FIG.5A/5B ASSEMBLY, SMALL SPRAY HEAD
6 1
102189 1102.00106.00 ASSEMBLY, POWER BRACKET, CBS-2000e
6 1 52026 1052.00007.00 BREAKER, 5A CIRCUIT
6 1 58054 1058.00014.00 SWITCH, PUSH BUTTON
7 2 86032 1086.00004.00 BUSHING, SNAP, 1" MOUNTING HOLE DIA
8 1 52050 TERMINAL BLOCK
9 1 65002 CONNECTOR, COPPER LUG
10 1 45079 OVERLAY CBS-2041e

15
11 1 002065 1112.00093.00 WELDMENT, HOT WATER FAUCET
12 1 33007 1013.00030.00 LOCKNUT, 7/16 STRAIGHT PIPE THREAD
13 1 101160 1102.00047.00 ASSEMBLY, BREW BASKET LOCK
13 1 101174 1102.00135.00 brew basket lock assy., 220 VAC. EXPORT EXPORT
ONLY
14 4 83051 1083.00016.00 WASHER, #8 SCREW SIZE, FLAT
15 1 102147 1112.00094.00 WELDMENT, BRACKET BY-PASS VALVE
16 1 57044 1057.00020.00 VALVE, BYPASS LEFT 120 VAC
16 1 57077 1057.00029.00 VALVE, BY-PASS, LEFT, 220VAC EXPORT
ONLY
16 57073 1057.00014.00 VALVE REBUILD KIT, DSV11
17 2 29021 SPACER, #8 SCREW SIZE
18 1 402020 HARNESS,LOW AMP, ELECTRICAL, CBS-2041e, TWO HEATERS
19 1 402037 HARNESS, HIGH AMP, ELEC. 2 HEATER WIRE SET CBS-2041e
20 1 102172 1102.00010.00 ASSY, DIGITAL TEMP. PROBE, 8.0" LG (ORDER AS K063)
21 1 102202 ASSEMBLY, WATER LEVEL PROBE, CBS-2040, -50e
22 1 102192 1102.00108.00 ASSEMBLY, HOT WATER VALVE, 120VAC
22 1 102193 1102.00130.00 ASSY. HOT WATER VALVE , 220VAC (ELBOW FITTING EXPORT
ONLY
22 57073 1057.00014.00 VALVE REBUILD KIT, DSV11
23 2 84030 1084.00015.00 LOCKNUT, #8-32 SCREW SIZE, HEX THIN NYLON INSERT
24 11 83026 1083.00011.00 WASHER, #8 SCREW SIZE, INTERNAL TOOTH LOCK
25 17 84002 1084.00006.00 NUT, HEX, #8-32 MACHINE SCREW
26 1 57006 FILL VALVE, S-53 120VAC
26 1 57017 FILL VALVE, S-53 220VAC EXPORT
ONLY
27 1 24012 1024.00020.00 GASKET, S-53 FILL VALVE
28 1 31078 1031.00004.00 FITTING, S-53 FILL VALVE INLET
29 1 03074 1003.00019.00 BRACKET, S-53 INLET VALVE
30 4 82020 1082.00019.00 SCREW, S-53 FILL VALVE
31 1 31031 1031.00005.00 FITTING, 90° MALE ELBOW, 3/8 TUBE OD X 3/8 MPT
32 1 86040 1086.00008.00 CONNECTOR, CABLE CLAMP, 3/4" TRADE SIZE
33 1 102207 1102.00113.00 ASSEMBLY, REED SWITCH
34 1 108001 SWITCHING/CONTROL BOARD, 5 KEYS, S2P
35 4 29007 1029.00006.00 NUT, #4-40 KNURLED THUMB
36 4 15007 1084.00023.00 STANDOFF, MALE-FEMALE, THREADED HEX 4-40-1/2"
37 1 51042 1051.00011.00 BOARD, POWER SUPPLY-120VAC
37 1 51055 BOARD, POWER SUPPLY-220VAC EXPORT
ONLY
38 4 29019 1029.00012.00 SPACER, .25" HEX X 1" LG, FEM #4-40 THREAD
39 4 73002 LEG, FLANGE FOOT, 4" HIGH
40 1 25061 1025.00024.00 TUBE, 1/2"OD X 1/4"ID X 7/16"LG, BY-PASS
41 1 25060 1025.00022.00 TUBE, 5/8"OD X 3/8"ID X 1.5"LG, BY-PASS
42 1 25078 TUBE 3/4"OD X 1/2"ID X 3 3/4"LG, SPRAY HOUSING
43 1 25077 TUBE 5/8"OD X 3/8"ID X 6"LG, BYPASS
44 1 25083 TUBE 5/8"OD X 3/8"ID X 14 1/2"LG, COLD WATER
45 1 25082 TUBE 5/8"OD X 3/8"ID X 20 3/4"LG, DRAIN
46 1 25081 TUBE 5/8"OD X 3/8"ID X 5.5"LG, HOT WATER VALVE
47 1 25059 TUBE, 5/16"OD X 3/16"ID X 9 1/4"LG VENT
48 1 25058 TUBE 5/8"OD X 3/8"ID X 2.5"LG, HOT WATER FAUCET
49 4 86038 1086.00002.00 CLAMP, HOSE, 0.665-0.783" DIA RANGE
50 1 86020 CLAMP, HOSE, .875"-.750" DIA RANGE
51 6 86007 1086.00001.00 CLAMP, HOSE, .590"-.673" DIA RANGE
52 1 46029 1046.00019.00 LABEL, POWER SWITCH
53 1 41016 1041.00004.00 LABEL, EXTRACTOR
55 2 44024 1044.00004.00 LABEL, WARNING-HIGH VOLTAGE
56 1 01527 COVER BASE UPPER CBS-2041
57 1 01506 COVER TOP CBS-2031 & 41
58 1 102148 ASSEMBLY COVER RIGHT CBS-2040e'S
59 1 401223 CBS-2042, UNIVERSAL WIRING, 2 WIRE + GR, 2 HEATERS
60 11 82053 1082.00017.00 SCREW, # 6-32 X 1/2" TRUSS HD PHIL., MACHINE
61 1 101175 B003280B1 ASSEMBLY, BREW BASKET CBS-2040'S
62 1 63019 CORD, 120 VAC, 12/3 AWG ,20 AMP , W/5-20P NEMA PLUG
62 1 63018 CORD, 120 VAC, 12/3 AWG ,15 AMP , W/5-15P NEMA PLUG

16
Figure 2 – CBS-2041e Tank Assembly
DWG 104030-A
ITEM # QTY OLD PART # PART # DESCRIPTION
1 1 004040 WELDMENT TANK CBS-2041e
2 1 31116 1031.00020.00 LOCKNUT, 1/8 STRAIGHT PIPE THREAD
3 1 83041 1083.00014.00 WASHER, .812"OD X .412"ID, FLAT
4 1 31005 1031.00032.00 FITTING, 90 DEG. ELBOW, 1/4 HOSE ID X 1/8 MPT
5 2 31118 1031.00033.00 LOCKNUT, 3/8 STRAIGHT PIPE THREAD
6 1 83043 1083.00007.00 WASHER, 1.125"OD X 0.688"ID FLAT
7 1 83044 WASHER, 1.125"OD X 0.750"ID, FLA
8 1 31077 1031.00028.00 FITTING, 3/8 HOSE ID X 3/8 MPT
9 1 31071 FITTING, 1/2 HOSE ID X 3/8" MPT
10 1 84007 1084.00022.00 NUT, 3/4-16 HEX JAM (TANK DRAIN, INLET TUBE)
11 3 31021 1031.00029.00 BUSHING, 3/4-16 X 1/4 NPSM, HEX HEAD
12 2 31128 1031.00031.00 FITTING, 90° ELBOW, 3/8 HOSE ID X 1/4 MPT
13 1 25110 VALVE, DRAIN (REQUIRES # 25111 TUBE)
14 1 25111 TUBE, VALVE DRAIN
15 1 31027 1031.00030.00 FITTING, COMPR 90° MALE ELBOW, 3/8 TUBE OD X 1/4 MPT
16 1 13072 1013.00045.00 OUTLET, INSIDE TANK HOT WATER
17 2 003297 SINK, HEAT FOR 40A TRIAC
18 2 59008 1059.00001.00 TRIAC 40A, 600V
19 8 83011 1083.00009.00 WASHER, #6 SCREW SIZE, INTERNAL
20 8 84001 1084.00012.00 NUT, HEX, #6-32 MACHINE SCREW
21 3 31117 1031.00007.00 LOCKNUT, 1/4 STRAIGHT PIPE THREAD
22 3 83042 1083.00006.00 WASHER, .875"OD X .562"ID, FLAT
23 1 25098 1025.00001.00 FITTING, COMPRESSION TUBE
24 1 31036 FITTING COMPR. MALE CONNECTOR 1/4 TUBE OD X 1/4 MPT
25 1 31081 PLUG, HEX HEAD 1/4" MPT
26 2 107027 HEATER ASSY., 1500W/120VAC
26 2 107028 HEATER ASSY., 1700W/120VAC
26 2 107024 HEATER ASSY., 2300W/120VAC
26 2 107021 HEATER ASSY., 3000W/240VAC EXPORT
ONLY
27 2 003332 BRACKET 2, ONE SHOT THERMOSTAT
28 2 53071 1053.00004.00 THERMOSTAT, SINGLE SHOT, 25 AMP
29 1 24002 1024.00007.00 O-RING, TANK COVER
30 1 102013 1102.00007.00 ASSEMBLY, TANK COVER

17
Figure 3 – CBS-2042e Main Assembly
DWG 101193-B
ITEM # QTY OLD PART
# PART # DESCRIPTION
1 1 001053 WELDMENT CBS-2042e (For Illustration only, not sold as a commercial part)
2 1 104031 ASSEMBLY, TANK CBS-2042e (SEE FIG. 4)
3 1 22066 INSULATION, TANK FRONT, CBS-2042e
4 1 22067 INSULATION, TANK BACK CBS-2042e
5 2 SEE
FIG.5A/5B ASSEMBLY, SMALL SPRAY HEAD
6 1
102189 1102.00106.00 ASSEMBLY, POWER BRACKET, CBS-2000e
6 1
52026 1052.00007.00 BREAKER, 5A CIRCUIT
6 1
58054 1058.00014.00 SWITCH, PUSH BUTTON
7 2
86032 1086.00004.00 BUSHING, SNAP, 1" MOUNTING HOLE DIA
8 1 52050 TERMINAL BLOCK
9 1
65002 1065.00002.00 CONNECTOR, COPPER LUG
10 1 57006 FILL VALVE, S-53 120VAC
10 1 57017 FILL VALVE, S-53 220VAC EXPORT
ONLY
11 1
24012 1024.00020.00 GASKET, S-53 FILL VALVE
12 1
31078 1031.00004.00 FITTING, S-53 FILL VALVE INLET

18
13 1
03074 1003.00019.00 BRACKET, S-53 INLET VALVE
14 4
82020 1082.00019.00 SCREW, S-53 FILL VALVE
15 1
31031 1031.00005.00 FITTING, 90° MALE ELBOW, 3/8 TUBE OD X 3/8 MPT
16 1
86040 1086.00008.00 CONNECTOR, CABLE CLAMP, 3/4" TRADE SIZE
17 1 108002 SWITCHING/CONTROL BOARD, 8 KEYS, D2P
18 7
29007 1029.00006.00 NUT, #4-40 KNURLED THUMB
19 4
15007 1084.00023.00 STANDOFF, MALE-FEMALE, THREADED HEX 4-40-1/2"
20 1
51042 1051.00011.00 BOARD, POWER SUPPLY-120VAC
20 1 51055 BOARD, POWER SUPPLY-220VAC EXPORT
ONLY
21 4
29019 1029.00012.00 SPACER, .25" HEX X 1" LG, FEM #4-40 THREAD
22 1
002065 1112.00093.00 WELDMENT, HOT WATER FAUCET
23 1
33007 1013.00030.00 LOCKNUT, 7/16 STRAIGHT PIPE THREAD
24 3 73002 LEG, FLANGE FOOT, 4" HIGH
25 2
101160 1102.00047.00 ASSEMBLY, BREW BASKET LOCK
25 2
101174 1102.00135.00 brew basket lock assy., 220 VAC. EXPORT EXPORT
ONLY
26 2
102207 1102.00113.00 ASSEMBLY, REED SWITCH
27 1 45080 OVERLAY CBS-2042e
28 2
102147 1112.00094.00 WELDMENT, BRACKET BY-PASS VALVE
29 1
57043 1057.00019.00 VALVE, BYPASS RIGHT 120 VAC
29 1
57076 1057.00030.00 VALVE, BY-PASS, RIGHT, 220VAC EXPORT
ONLY
29
57073 1057.00014.00 VALVE REBUILD KIT, DSV11
30 6
83051 1083.00016.00 WASHER, #8 SCREW SIZE, FLAT
31 4
84030 1084.00015.00 LOCKNUT, #8-32 SCREW SIZE, HEX THIN NYLON INSERT
32 1
57044 1057.00020.00 VALVE, BYPASS LEFT 120 VAC
32 1
57077 1057.00029.00 VALVE, BY-PASS, LEFT, 220VAC EXPORT
ONLY
32
57073 1057.00014.00 VALVE REBUILD KIT, DSV11
33 1
44004 1044.00003.00 LABEL, GROUND
34 15
83026 1083.00011.00 WASHER, #8 SCREW SIZE, INTERNAL TOOTH LOCK
35 25
84002 1084.00006.00 NUT, HEX, #8-32 MACHINE SCREW
36 2 29021 SPACER, #8 SCREW SIZE, ½ OD X ¼LG, ROUND UNTH.
37 1
102192 1102.00108.00 ASSEMBLY, HOT WATER VALVE, 120VAC
37 1
102193 1102.00130.00 ASSY. HOT WATER VALVE , 220VAC (ELBOW FITTING EXPORT
ONLY
37
57073 1057.00014.00 VALVE REBUILD KIT, DSV11
38 1 102202 ASSEMBLY, WATER LEVEL PROBE, CBS-2040, -50e
39 1
102172 1102.00010.00 ASSY, DIGITAL TEMP. PROBE, 8.0" LG (ORDER AS K063)
40 6
86038 1086.00002.00 CLAMP, HOSE, 0.665-0.783" DIA RANGE
41 2 86020 CLAMP, HOSE, .875"-.750" DIA RANGE
42 7
86007 1086.00001.00 CLAMP, HOSE, .590"-.673" DIA RANGE
43 2 25059 TUBE, 5/16"OD X 3/16"ID X 9 1/4"LG VENT
44 2 25078 TUBE 3/4"OD X 1/2"ID X 3 3/4"LG, SPRAY HOUSING
45 2 25077 TUBE 5/8"OD X 3/8"ID X 6"LG, BYPASS
46 1 25081 TUBE 5/8"OD X 3/8"ID X 5.5"LG, HOT WATER VALVE
47 1 25082 TUBE 5/8"OD X 3/8"ID X 20 3/4"LG, DRAIN
48 1 25083 TUBE 5/8"OD X 3/8"ID X 14 1/2"LG, COLD WATER
49 2
25061 1025.00024.00 TUBE, 1/2"OD X 1/4"ID X 7/16"LG, BY-PASS
50 2
25060 1025.00022.00 TUBE, 5/8"OD X 3/8"ID X 1.5"LG, BY-PASS
51 1 25103 TUBE VENT 1/4"OD X 1/8"ID X 23"LG
52 1 25058 TUBE 5/8"OD X 3/8"ID X 2.5"LG, HOT WATER FAUCET
53 1 402018 HARNESS,LOW AMP, ELECTRICAL, CBS-2042e, TWO HEATERS
54 1 402038 HARNESS, HIGH AMP, ELEC, TWO HEATER WIRE SET CBS-2042e
55 1
46029 1046.00019.00 LABEL, POWER SWITCH
57 1
41016 1041.00004.00 LABEL, EXTRACTOR
58 2
44024 1044.00004.00 LABEL, WARNING-HIGH VOLTAGE
59 1 102148 ASSEMBLY COVER RIGHT CBS-2040e'S
60 1 401225 CBS-2042e, UNIVERSAL WIRING, 1 PH, 3 WIRE + GR, 2 HEATER
61 1 01479 COVER, TOP CBS-2032 & 42
62 1 01522 COVER, UPPER BASE CBS-2042
63 1 46027 LABEL, SPRAY HOUSING
64 11
82053 1082.00017.00 SCREW, # 6-32 X 1/2" TRUSS HD PHIL., MACHINE
65 2
101175 B003280B1 ASSEMBLY, BREW BASKET CBS-2040'S

19
Figure 4 – CBS-2042e Tank Assembly
DWG 104031-A
ITEM NO QTY OLD PART
# PART # DESCRIPTION
1 1 004041 WELDMENT TANK CBS-2042e
2 3
31021 1031.00029.00 BUSHING, 3/4-16 X 1/4 NPSM, HEX HEAD
3 1
84007 1084.00022.00 NUT, 3/4-16 HEX JAM (TANK DRAIN, INLET TUBE)
4 1 25110 VALVE, DRAIN (REQUIRES # 25111 TUBE)
5 1 25111 TUBE, VALVE DRAIN
6 2
83043 1083.00007.00 WASHER, 1.125"OD X 0.688"ID FLAT
7 2 83044 WASHER, 1.125"OD X 0.750"ID, FLA
8 2
31077 1031.00028.00 FITTING, 3/8 HOSE ID X 3/8 MPT
9 2 31071 FITTING, 1/2 HOSE ID X 3/8" MPT
10 4
31118 1031.00033.00 LOCKNUT, 3/8 STRAIGHT PIPE THREAD
11 2
31128 1031.00031.00 FITTING, 90° ELBOW, 3/8 HOSE ID X 1/4 MPT
12 1
31027 1031.00030.00 FITTING, COMPR 90° MALE ELBOW, 3/8 TUBE OD X 1/4 MPT
13 1
13072 1013.00045.00 OUTLET, INSIDE TANK HOT WATER
14 2
83041 1083.00014.00 WASHER, .812"OD X .412"ID, FLAT
15 2
31005 1031.00032.00 FITTING, 90 DEG. ELBOW, 1/4 HOSE ID X 1/8 MPT
16 2
31116 1031.00020.00 LOCKNUT, 1/8 STRAIGHT PIPE THREAD
17 3
83042 1083.00006.00 WASHER, .875"OD X .562"ID, FLAT
18 1
25098 1025.00001.00 FITTING, COMPRESSION TUBE
19 1 31036 FITTING COMPR. MALE CONNECTOR 1/4 TUBE OD X 1/4 MPT
20 1 31081 PLUG, HEX HEAD 1/4" MPT
21 3
31117 1031.00007.00 LOCKNUT, 1/4 STRAIGHT PIPE THREAD
22 2 107002 HEATER ASSY., 3000W, 240VAC
23 2 003332 BRACKET 2, ONE SHOT THERMOSTAT
24 2
53071 1053.00004.00 THERMOSTAT, SINGLE SHOT, 25 AMP
25 8
83011 1083.00009.00 WASHER, #6 SCREW SIZE, INTERNAL
26 8
84001 1084.00012.00 NUT, HEX, #6-32 MACHINE SCREW
27 2 003297 SINK, HEAT FOR 40A TRIAC
28 2
59008 1059.00001.00 TRIAC 40A, 600V
29 1
24002 1024.00007.00 O-RING, TANK COVER
30 1
102013 1102.00007.00 ASSEMBLY, TANK COVER

20
Figure 5a – CSD VERSIONS:
ASSY, CSD SMALL SPRAY HEAD, 120VAC, PART # 102395
ASSY, CSD SMALL SPRAY HEAD, 220VAC, PART # 102396 (EXPORT ONLY)
Figure 5b – SPRAY PLATE VERSIONS:
ASSY, SMALL SPRAY HEAD, 120VAC, PART # 102080
ASSY, SMALL SPRAY HEAD, 220VAC, PART # 102158 (EXPORT ONLY)
Figure 6 – Brew Basket Assembly, 13” X 5”, Part # B003280B1 (SQUARE)
ITEM # QTY Old part
number PART # DESCRIPTION
1 4
82112 #8 X 3/4'' PAN HD. PHIL. T.S.
18-8 S.S. SCREW
2 1
57047 1057.00013.00 VALVE, BREW, SMALL, 120VAC
2 1
57071 VALVE ASSY., DSV-11, 220 VAC EXPORT
ONLY
3 1
57073 1057.00014.00 VALVE REBUILD KIT, DSV11
4 1
102082 SPRAY HOUSING ASSY.
5 1
24054 1024.00029.00 O-RING 4.237 ID, 0.103 IN CS
6 1
102081 102081 SPRAY PLATE ASSY., 4 7/8" DIA.
NOT SHOWN KIT 1000.00079.00 CSD Retro-Fit Kit.
Includes all parts and clear instructions to update 5b
Into 5a- the current CSD brewer (above)
ITEM # QTY Old part
number PART # DESCRIPTION
1 4 82112 #8 X 3/4'' PAN HD. PHIL. T.S.
18-8 S.S. SCREW
2 1 57047 1057.00013.00 VALVE, BREW, SMALL, 120VAC
2 1 57071 VALVE ASSY., DSV-11, 220 VAC EXPORT
ONLY
3 1 57073 1057.00014.00 VALVE REBUILD KIT, DSV11
4 1 102397 ASSY., CSD, SPRAY. HOUSING -SMALL
5 1 102363 ASSEMBLY, CASCADE SPRAY DOME
NOT SHOWN KIT 1000.00079.00 CSD Retro-Fit Kit.
Includes all parts and clear instructions to update 5b (below)
Into 5a- the current CSD brewer