Fife MAXCESS SE-42R User manual

FIFE GUIDING SOLUTIONS
FIFE SE-42R/SE-42
Infrared Light Sensor
Operating Instructions
MI 1024 1 C
EN

ICONTENTS
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
INTRODUCTION 1-1
About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Proper usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Air supply( optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Improper usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SAFETY INSTRUCTIONS 2-1
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Information about safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Preventing hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mounting and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
INSTALLATION 3-1
Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mechanical fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
OPERATION 4-1
Information about the operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
MAINTENANCE 5-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
TECHNICAL DATA 6-1
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SERVICE 7-1
Requests for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

INTRODUCTION 1 - 1
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Einführung.fm
1 INTRODUCTION
About these operating
instructions These Operating Instructions describe the installation, operation
and maintenance of the SE-42 sensor and provide important
instructions for proper use.
These Operating Instructions are directed to both the system
construction master as well as the operator who uses the SE-42
sensor in production. The Operating Instructions must be read
and used by all persons who have the responsibility of installing,
operating and maintaining the SE-42 sensor.
The Operating Instructions must be carefully kept and must
always be available throughout the service life of the SE-42
sensor.
Note:
This operating manual also applies to sensor SE-42R.
Translation of the original Operating Instructions:
These Operating Instructions are a translation. The original
Operating Instructions were composed in German.
Proper usage The SE-42 sensor is used for no-contact measurements of the
lateral offset of the material web that is being controlled.
The SE-42 is suitable for:
– Web edge guiding and
– Web center guiding for dual application.
The SE-42
sensor can be used to control both opaque and
transparent materials
. A web guide controller must be used with
transparent materials to calibrate the sensor to the material. For
more information, see the web guide controller operating
instructions.
The SE-42 sensor must only be used in accordance with its
intended purpose and in a technically flawless conditions.
The SE-42
sensor must not be changed or opened.

INTRODUCTION1 - 2
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
Note:
The housing and protectors of the SE-42 sensor are made of
synthetic materials (see page
6-1 ). Please note the chemical
resistance of the synthetic materials in use.
Air supply( optional) The SE-42 sensor is also available with air supply. Depending
on the type of dirt contamination, this makes it possible to keep
the field of view, transmitters and receivers free of large pieces
of dirt with a continuous or pulsing flow of air.
Improper usage – Operation outside of the technical specifications is not
permitted.
– Operation in areas where there is a danger of explosions is
prohibited.
– Any use other than the designated use is not permitted.
– The SE-42 senso may not be used as a support, handle or
step.
Operating principle The SE-42 sensor works with modulated infrared light in the
wavelength range of 875 nm, making the sensor relatively
insensitive to external sources of light.
The gap width GW and throat length GL are the characteristic
dimensions of the sensor.
The light source generates an infrared light. Depending on how
far away the material web is in the sensor’s field of view, a part
of this light strikes the receiver. Based on this the receiver
generates the output signal from which the precise position of
the web edge is determined.
1 – Infrared light receiver
2 – Sensor field of view
3–Infraredlightsource
4 - Air supply( optional)
GW - gap width
GL - throat length
Figure 1.1: Sensor SE-42

SAFETY INSTRUCTIONS 2 - 1
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Sicherheit.fm
2 SAFETY INSTRUCTIONS
Important information To ensure safe and problem-free operation of the SE-42 sensor
it must be
– properly shipped and stored,
– properly mounted and placed in operation,
– properly used and carefully maintained.
Proper operation and careful maintenance will ensure a long
service life for the sensor.
Only persons who are acquainted with the installation,
commissioning, operation and maintenance of the sensor and
who possess the necessary qualifications for their activities may
work on the SE-42 sensor.
Please note the following:
– The content of these operating instructions
– The safety instructions printed on the unit
– The requirements of the machine manufacturer
– National, state and local requirements for accident
prevention and environmental protection
Information about
safety instructions The safety instructions and symbols described in this section
are used in these Operating instructions. They are used to avoid
possible dangers for users and to prevent material damage.
SIGNAL WORD
Source of danger and its results.
ÖAvoiding dangers
The signal word WARNING refers to the danger of moderate to
sever bodily injuries.
The signal word CAUTION refers to the danger of slight to
moderate bodily injuries or material damage.

SAFETY INSTRUCTIONS2 - 2
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
Symbols
Warning/caution - dangerous area
Reference to general hazards that may result in bodily injuries
or damage to the device.
Warning/caution - danger due to crushing
Refers to danger of injury caused by crushing
Warning/caution - danger due to cutting
Refers to danger of injury caused by cutting
Additional symbols
– This endash is followed by an enumeration.
∙This dot is followed by a prompt to do something.
Note:
Reference to important information.
Preventing hazards ∙The SE-42 sensor may not be used as a support, handle or
step. There is a danger that the sensor will become damaged
(breaking off/snapping), resulting in personal injury.
Mounting and
commissioning ∙A damaged sensor must not be installed or placed in
operation.
∙Assembly work must be performed while the machine is
stopped and protected against being turned on again.
∙All assembly tasks must only be performed when there is no
electrical power in the system.
∙The sensor must not be placed in operation unless it has
been securely mounted.
∙
Electrical connections should always be made or disconnected
on the sensor while there is no electrical power in the system.
Failure to observe these instruction may result in damage to
the sensor.

SAFETY INSTRUCTIONS 2 - 3
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Sicherheit.fm
∙The parameters specified in Section Technical data must be
observed.
∙Only accessory and replacement parts that have been
approved by Fife-Tidland GmbH may be used.
∙No changes must be made to the sensor.
∙Electrical lines must not be subjected to any mechanical
loads
Operation
∙Danger of injury by crushing
ÖDo not place your hands on or near moving parts (rollers,
material web, etc.) during operation.
∙Danger of injury due to cutting on the edge of the material
web
ÖDo not place your hands on the edge of the (moving)
material web during operation.
Maintenance
∙Danger of injury by crushing
ÖMaintenance work must only be performed on the sensor
when the power is turned off and the machine is stopped and
protected against being turned on again.

INSTALLATION3 - 1
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
3 INSTALLATION
Transport and storage – The sensor must be secured against slipping during
transport.
– The sensor must be stored in a cool, dry place.
– The sensor must not be stored in the vicinity of powerful
magnetic fields. The electronic components of the sensor
may be damaged.
Mounting
WARNING
ÖAll assembly tasks on the sensor must be performed when
there is no electrical power in the system.
ÖAssembly tasks and mechanical settings must only be
performed when the machine has been stopped and has been
secured from being turned on again.
Mounting location –ProtectionClass:IP54
– Operating temperature: 0°C ... 60°C
– Relative humidity: max. 85%
– Operating altitude: max. 5000m above sea level
– Not in places where there is a risk of explosions

INSTALLATION 3 - 2
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Installation.fm
Dimensions SE-42 sensor with Gap width W=49mm
SE-42 sensor with Gap width W=100mm
1 – Air supply (optional)
2 – Connection cable (Cable length for SE-42R: 80mm)
M8 – M8 threading for sensor bracket type M or MO
M5 – M5 threading for sensor bracket type MB
Figure 3.1: SE-42 with GW = 49mm
M8 – M8 threading for sensor bracket type M or MO
M5 – M5 threading for sensor bracket type MB
Figure 3.2: SE-42 with GW = 100mm

INSTALLATION3 - 3
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
Mechanical fastening Drill holes are available on the housing for fastening the SE-42
sensor in place (
figure 3.1 and figure 3.2 ). A large variety of
assembly options are possible in connection with the various
sensor mountings.
Sensor mounts of types M and MO are available for various
square bars for assembling the SE-42 sensor with M8 drill holes.
CAUTION:
ÖTighten the M8 fastening screws to a max. torque of 4.0 Nm.
Sensor with assembly suspension type M
Sensor with assembly suspension type MO
Type A VK D
M-20/8 86 20 8
M-25/8 88 25 8
M-32/8 94 32 8
Type A VK D
MO-20/8 69 20 8
MO-25/8 71 25 8
MO-32/8 77 32 8
VK=
D=
0-20
max 55
A=
62±20
VK=
D=
max 55
A= 62±20

INSTALLATION 3 - 4
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Installation.fm
Sensor with assembly suspension type MB
Sensor mounts of type MB are available for assembling the
SE-42 sensor on the M5 drill holes.
CAUTION:
Using long bolts introduces the risk of a short-circuit and
destroying the electronics that are located inside the housing.
ÖPlease note when assembling sensor SE-42 that only the
original M5*7 bolts or similar ones should be used.
CAUTION:
ÖTighten the M5 fastening screws to a max. torque of 1,5Nm.
Sensor-
mount
square bar
ABC
xmax.
length
MB-20 20 1600 68 42,5 15,5
MB-25 25 2200 71 46,5 18,5
MB-32 32 2400 77 51,5 23,5
1–squarebar
Figure 3.3: SE-42 with assembly suspension type MB
1

INSTALLATION3 - 5
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
Electrical connection
CAUTION:
The sensor could be damaged.
Ö
Electrical connections should always be made or disconnected
on the sensor while there is no electrical power in the system
ÖWhen attaching the connector with the jack on the sensor,
pay close attention to the guide and groove! The connector and
jack must not be connected with incorrect orientation or by
force, as this will destroy the sensor.
The sensor must be connected to the web guide controller
according to the system diagram in the system documentation.

OPERATION 4 - 1
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Betrieb.fm
4 OPERATION
WARNING:
Danger of injury by crushing
ÖDo not place your hands on or near moving parts (rollers,
material web, etc.) during operation.
WARNING:
Danger of injury due to cutting on the edge of the material web
ÖDo not place your hands on the edge of the (moving) material
web during operation.
Information about the
operation
CAUTION:
The sensor could become unusable during the operation by
damages.
ÖDepending on the material of the web that is being guided, it
is possible that the web edge could grind against the inside of
the sensor fork, resulting in notches and incisions on the
sensor.
ÖDepending on the material of the guided web, if the web rubs
on the field of view of the sensor, the field of view may become
damaged. If a sensor's field of view is scratched and/or unclear,
the material web can no longer be reliably guided.
An optional sensor guard prevents the sensor from becoming
damaged in this way.

OPERATION4 - 2
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
Settings All settings required for operating the SE-42 sensor are
performed with the web guide controller. Information on this
topic is available in the Operating Instructions for the web guide
controller.
Before the SE-42 is used for working with transparent material,
the sensor must always be calibrated to the contrast with the
web guide controller.

MAINTENANCE 5 - 1
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
Wartung.fm
5 MAINTENANCE
WARNING:
Danger of injury by crushing.
ÖMaintenance work must only be performed on the sensor
when the power is turned off and the machine is stopped and
protected against being turned on again.
Maintenance The protectors should be cleaned of ambient dust and dirt at
regular intervals using a neutral synthetic cleaning agent and a
soft cloth. When selecting synthetic cleaning agents, note
chemical resistance (see page
6-1 )
No additional maintenance tasks are required for the SE-42
sensor.
Decommissioning ∙Turn off the electrical power to the system.
∙Disconnect the signal cable from the sensor.
∙Unscrew the sensor from its bracket.
∙Store the sensor in a cool, clean and dry place.
OR
Dispose of the sensor according to your national
requirements.

TECHNICAL DATA6 - 1
SE-42R / SE-42
Infrared light sensor
www.maxcess.euMI 1024 1 C
6 TECHNICAL DATA
General information Dimensions
Gap widths: 49mm (standard value)
100 mm
Throat length: 51,5mm
Weight: 130g
Protection class
IP54
Ambient conditions
Ambient temperature: 0°C - 60°C
Relative humidity: up to 85%
Operating altitude max. 5000m above sea level
Materials used
Housing: ABS (acrylonitrile/butadiene/styrene)
Protectors: PMMA (polymethylmethacrylate)
Data sheets can be requested on these materials
(ABS: EK0143 and PMMA: EK0144).
Properties Light source
Modulated infrared light
Wavelength λ = 875 ± 25nm
Spectral bandwidth Δλ = 37nm
Proportional band
17mm (Sensor field of view)
Linearity
5% max. error (at 10% .. 90% of signal)
Web plane change
5% max. error (10% .. 90% of gap width)
Temperature error
2% (at 10°C .. 50°C)

TECHNICAL DATA 6 - 2
SE-42R / SE-42
Infrared light sensor
www.maxcess.eu MI 1024 1 C
TechnDaten.fm
Electrical connection Power supply
10V ... 15V at 40mA
Output signal
0 - 10mA
Pin assignment
Standards The SE-42 sensor was constructed in accordance with the
standards and regulations of the European Union. A Declaration
of Conformity is available.
1 – Power supply
2 - Not assigned
3 - P-GND
4 - Output signal
X - key
Housing = Shield
Figure 6.1: M12 conncector, SE-42
2
1
3
4
X
4
1
3
2
X
1–Outputsignal
2 - Power supply
3 - P-GND
4 - Not assigned
X - notch
Housing= Shield
Figure 6.2: M9 female connector, SE-42R
X
3
2
4
1
4
1
3
2
X

SERVICE7 - 1
© 2016 Maxcess
EUROPE, MIDDLE EAST
AND AFRICA
Tel [phone]
Fax [phone]
[email protected]
www.maxcess.eu
NORTH, CENTRAL
AND SOUTH AMERICA
Tel [phone]
Fax [phone]
[email protected]
www.maxcessintl.com
CHINA
Tel [phone]
Fax [phone]
[email protected]
JAPAN
Tel [phone]
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[email protected]
www.maxcess.jp
INDIA
Tel [phone]
Fax [phone]
[email protected]
www.maxcess.in
7 SERVICE
Requests for Service When requesting service, please have a copy of the order
confirmation ready with the order number.
When ordering replacement parts, please indicate, (where
possible) Part Number, Drawing Number and Model description.
Please be careful to keep all documents accompanying the
product in a safe place. This will allow us to help you more
quickly in the event that service is required.
Addresses To request service, or if you need replacement parts, please
contact one of the following addresses.
Fife-Tidland GmbH
Max-Planck-Straße 8 Siemensstraße 13-15
65779 Kelkheim 48683 Ahaus
Germany Germany
Phone: +49 - 6195 - 7002 - 0
Fax: +49 - 6195 - 3018
E-Mail: [email protected]
Web: www.maxcess.eu
Fife Corporation
Post Office Box 26508
Oklahoma City, OK 73126, USA
Phone: +1 - 405 - 755 - 1600
Fax: +1 - 405 - 755 - 8425
E-Mail: [email protected]
Web: www.maxcessintl.com