Filamos CM Series User manual

Grouting and plastering pump –series CM
PRODUCER: FILAMOS, s.r.o.
Hatě 546, 261 01 Příbram, Czech Republic
Tel: + 420 318 637 763, Fax: + 420 318 624 181
www.filamos.cz
User Manual
Pump for transport, plastering, grouting and injecting
of fine- grained wet mixtures
CM 50 COM-V

Grouting and plastering pump CM 50 C0M-V
2
CONTENT Page
I. Terminology and marking...............................................................3
II. Machine use..................................................................................3
III. Machine description......................................................................3
IV. Technical data...............................................................................6
V. Instructions for operation and maintenance ..................................7
VI. Testing ........................................................................................13
VII. Acceptance, delivery, warranty ...................................................13
VIII. Packaging, transport, storage .....................................................14
IX. Service........................................................................................14

Grouting and plastering pump CM 50 C0M-V
3
I. Terminology and marking
The pump CM-50 COM-V
CM –basic marking of machine (pump + compulsory mixer)
50 –type series (max. output in l/min)
COM-V –machine drive equipped with a variator
Manufacturer
Name: FILAMOS, s.r.o.
Registered office and business address: Hatě 546, 261 01 Příbram
III, Czech Republic
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.filamos.cz
II. Machine use
The machine is used for mixing, transporting and injecting of fine-grained
mixtures, e.g. fine plaster material, grout, coating putty, screed, insulating screed,
etc.
Suitability of conveyed mixture of spindle pump must be consulted with the
manufacturer or your own blend must be pre-tested.
In the case of use of the machine for plastering the separate pressurized air
supply must be used!
III. Machine description
The machine consists of the pump and compulsory mixer.
The pump:
- the drive (electric motor + gearbox with variator),
- frame with the trough,
- mixing (shoving) worm,
- transport spindle (rotor and stator),
- control manometer,
- tank cover with the sieve,
- travelling wheels of fixed frame,
- electric actuation (separate switchboard),
- accessories (material hose, injecting needle or nozzle)

Grouting and plastering pump CM 50 C0M-V
4
Mixer:
- tank
- drive (gearbox with electric motor)
- stirrer
- gear mechanism
- seal
- cover with filter and position switch
- electric actuation (separate switchboard)
Mixture (bagged or from silo) is fed to the mixer tank through a sieve of the
cover, which is provided with comb to rupture the packaging of bagged mixes.
Stirrer is composed from several stirring scoops of various designs for complete
mixing of the mixture with water. The stirrer is driven by chain wheels and chain.
The prepared mixture is emptied by opening segment in the bottom of the mixing
tank directly into the pump trough.
At the bottom of the pump trough there is horizontally stored mixing (shoving)
worm, which shoves the mixture to the transport spindle.
The drive of the pump is connected by the variator clutch to the mixing (shoving)
worm, which is hinge connected to the rotor part of the transport spindle.
The regulation of rpm of the variator is being done while machine is
operating (drive running) via regulation wheel of variator!
The whole machine is placed on metal wheels to allow movement at the place of
the machine use. Instead of metal wheels a rigid frame can be mounted for
hanging or tracked chassis. For this purpose serve the threaded holes in the frame
of the machine.
Behind the traffic spindle there is connected control manometer, transport hoses
and other accessories with couplings.
At the end of transport hoses the plaster nozzle or grout or injection needle
according to the kind of work is connected.
In the case of machine use for plastering it is necessary to inlet pressurized
air into plastering nozzle from separate source (external compressor) which
is not part of the pump!
Control of mixer and pump is done through separate valves mounted on the
machine frame.

Grouting and plastering pump CM 50 C0M-V
5
Mixer is controlled by the START button to start and by STOP button for ending
operation. When lifting the lid, the mixer automatically shuts down by limit
switch. In an emergency, you can stop the mixer by pressing TOTAL STOP.
The pump is controlled by the START button to start and by STOP button for
ending operation. Part of the operation is the reverse switch allowing reversing,
and thus relieving the pump (pressure drop in the transport hose). In an
emergency, you can stop the pump by pressing TOTAL STOP.
Inlet of electric current to the device is 5-PIN 32A / 400V.

Grouting and plastering pump CM 50 C0M-V
6
IV. Technical data
Mixer
Tank volume 150 dm3
Stirrer rate 65 rpm
Electric motor input 2,2 kW
Pump
Pump is fitted with various types of conveyors according to the customer request
for maximum capacity (l/min) and maximum pressure (MPa).
Technical parameters
Mixture granularity (mm)
0÷6
Max. transport distance - horizontal (m)
40
Inside diameter of transport hoses (mm)
25,35
RPM of variator (rpm)
39÷234
Electric motor input (kW)
5,5
Supply aggregate
3NPE~50Hz,400V/TN-S
Allowed variation of supply voltage
± 10%
Dimensions and weights
Length (mm)
2555
Width (mm)
700
Height (mm)
1280
Weight (without accessories) kg
375
Temperature of working environment: 5 ÷ 40 °C
Type of external influences by ČSN 33 2000-3:
Environment: AA5, AB5, AE6, AF2
Use: BA4, BE1
Note: Pump performance and output pressure are influenced by the density and
composition of the mixture. For thinner mixture flow rate is higher and traffic
pressure lower.
For a given mixture the performance must be individually verified.
Material, design, surface, treatment
The material used in the product corresponds to the composition and mechanical
properties of manufacturing documentation.
Type of conveyor
Max. Output
Max. Pressure
2L6
40 l/min
2,5 MPa
2L88
50 l/min
2 MPa

Grouting and plastering pump CM 50 C0M-V
7
All parts are made in accordance with this documentation, intolerable dimensions
conform to the relevant standard. Welds are made according to technical
documentation.
Coating, paint and colors correspond to documentation - coating thickness is
100μm. Unmetallized parts are prior to installation in the junction areas primed.
Marking
The device is provided with a type plate information:
- name of manufacturer
- specification of the machine
- serial No. of the machine
- total input of the drive
- weight of the machine
V. Instructions for operation and maintenance
Extent of Use
The equipment is designed for the mixing and transport of fine-grained wet
mixtures for the needs of construction, mining, metallurgy, etc.
Controls are mounted directly on the device.
The user must ensure that the machine is used in accordance with the law
No.258/2000 Coll. About the protection of public health.
Operating
Operation and maintenance may only be performed by staff familiar with the
instructions for use and safety and hygiene regulations.
Maintenance and repair of electrical wiring must be carried out by staff with
appropriate qualifications and skills.
Machine completion
If the rotor (screw) of the transport spindle is dismantled from the casing, it is
painted with silicone oil and screwed into the casing. Assembled spindle is
inserted into the carrier shoving screw and fixed flange and clamping bolts on the
front tank. Removal is carried out in reverse order. Worm input must always
overlap the front tires!
Quick connects on control spindle gauge and transport hose for him working with
the selected accessories (injection needle, needle pointing, and plastering nozzle).
The nozzle edger connects hose with compressed air.

Grouting and plastering pump CM 50 C0M-V
8
Machine preparation
Before putting the machine into operation, it is necessary first to examine the
connection of machine drive to the mains, which must comply with the applicable
safety regulations. The machine can be used only if the connection to the
power supply is in good condition.
Before starting the machine the machine must be established in a horizontal
position and secured against maneuvering and grounded through the grounding
screw.
Pour into pump trough a quantity of milk of lime, to shoving worm completely
sunk. By briefly turning of machine check the correct direction of rotation of the
screw for the transport of milk. If the direction of rotation is not correct and the
material does not pass to the hose, switch pump into reverse and wait until the
milk begins to flow out of hose. This ensures that the traffic is pruned in the
way the entire length.
After checking the bottom seal closure of mixer the tank is filled by mixture with
the necessary amount of mixing water. The filling is always made through the
closed lid with strainer!
Whisked mixture is put away from the mixer into the pump trough. The pump is
put on and at the end of the delivery hose we are watching, to be discharged
remains of lime milk. This is collected into a container. Then we can begin to
apply our own mix with the selected attachments.
New batch mixture may be prepared in the mixer simultaneously with the work of
the pump.
Principles of pump operation
-The pump must not operate on dry! This will damage or even destroy the rubber
cover (stator) of traffic spindle.
-The container can be filled by transported mixture after lubrication by the milk
of lime!
-Do not leave pumped mixture in the hose nor in the tank too long time, it could
cause the hardening. Therefore choose the shortest breaks, or rather drain the
mixture and clean the machine with a hose during a shift!
-If the traffic hose is clogged, release the pressure with reversing switch - switch to
the opposite direction and briefly turn on the drive. Check of hose depressurization
by drop of hand gauge to 0! Disconnect the hose and clean it by the tap, water, etc.
-During operation it is necessary to monitor the pressure on the control pressure
gauge!
-During operation covers with screens must be on tanks!
-Wear rubber casing (stator) or metal screw (rotor) traffic affects spindle loss of
pressure. In this case, it is necessary to replace damaged or worn out with a new
piece. In case of use of transport spindle with retractable spindle sleeve can be
traffic spindle drawn and thereby putting pressure recovery.

Grouting and plastering pump CM 50 C0M-V
9
-During operation the operator has a duty to continuously monitor the temperature of
the machine, especially the jacket temperature of the gearbox.
-When carrying the machine by crane, forklift, during transport or when moving to
another workplace machine must be disconnected from the mains or from an
external source of compressed air.
During the mixture transport the user must ensure:
-a place where it is stored mixture, connect by signaling device with the machine
operator,
-around machinery and transport hoses leave passages at least 1 m wide,
-couplers of transport hoses before starting operations must be cleaned and tightly
sealed,
-In the case of congestion of traffic hoses they must be underpressurized by the
reverse operation, then the parts must be disassembled and cleaned up
mechanically.
-Folding hoses, disassembly and repair of the machine shall not be performed
when the mixture in the tubes is under pressure. This also applies to the
tightening of flanges, moving of traffic hoses etc...
-Above the hoses laid in places of permanent pedestrian or another traffic must
be bridges or transitions where applicable.
-When connecting hoses only couplers supplied by the machine manufacturer
are allowed to use.
Stopping of the machine
After operation, the residue mixture from the tub pours by opening the seal
through opening in the bottom. Bathtub pours with water, close the drain and pour
lime milk. Disconnect transport hoses from the pump and put in cleaning ball.
Disconnect the injection needle (plaster or grout nozzle needle) and rinse it with
water. Connect the transport hose back and turn on the pump drive. We are
waiting for the cleaning ball pushes ahead pumped mixture and lime milk begins
to flow. Cleaning services of transport hoses by cleaning ball carry out at least 2x.
In the event that the next day we continue to work, we can let lime milk in the
tank and hoses. In case of prolonged disruption should be removed rotor from
stator of traffic spindle and both parts stored disassembled (both parts should be
coated by the silicone oil).
The mixer tank, control pressure gauge and all the accessories must be rinsed with
water.
Machine adjustment
Regulation of the output of machine is being done when machine is running by
means of regulation wheel of variator. The necessary amount of compressed air
for plastering is controlled at the nozzle valve.

Grouting and plastering pump CM 50 C0M-V
10
Security risks
-Repairs of el. installation must be performed only by a person with
professional training and electrical qualifications according to applicable
regulations. During repairs, cleaning and inspection machine, always
disconnect the machine from the power supply.
-When lifting covers (screens) do not reach into tanks, if the device is not
disconnected from the mains - the risk of injury from the rotating agitator
mixer or pump shoving screw
-During operation to perform mixture into the mixer and then into the tub
pumps only through a sieve - the risk of injury from the rotating agitator or
mixer shoving screw pumps.
-The mixing vessel and into the tub pump not put any objects - from becoming
trapped rotating agitator or auger and shoving of the damage to some parts.
-Mixtures filled into the mixing container or tub always pumps through a sieve
- a larger piece of falling and thereby blocking transport routes.
-When filling machines bagged blends attention to the possibility of injury
from bursting ridge - work in protective gloves.
-During operation or tamper with couplings on the hose and pressure gauge
(properly tightened before starting the pump) - risk of injury from pressurized
mixture.
-Operation of the pump must be equipped with protective equipment,
especially tools for eye protection - risk of injury due to a mixture of intrusion
into your eyes.
-During operation must be ensured or communication signaling between the
operator and the operator applying the mixture (operator nozzles, injection
needles) - danger of serving at the nozzle (injection needle).
-When clogged hose does not analyze the connections - stop the machine,
switch the reversing switch and release the pressure briefly switching on the
machine, the pressure drop is displayed on the gauge - the risk of injury from
pressurized mixture.
-Mixing (shoving) auger during operation must be completely sunk in the
mixture - this could damage or destroy the transport of rotor.
-When cleaning the transport hoses cleaning the nozzle to direct the ball into
an open space away from people - the risk of injury from pressurized cleaning
balls and mixtures.
-The machine must not be used under any circumstances, the engine cover
removed.
-The machine must not be used under any circumstances cover removed chain
transmission. The chain should be checked before each run and tension
tensioning mechanism.
-With the mixer can handle, fix it and clean only when the machine is
disconnected from the power supply. The machine must not be used under any
circumstances cover removed (sieve) mixer.
-The pump can handle, fix it and clean only when the machine is disconnected
from the power supply. The machine must not be used under any
circumstances cover removed (sieve) pump.

Grouting and plastering pump CM 50 C0M-V
11
-The machine must be the operator of the machine is grounded through the
grounding screw.
-For the transport of the mixture is necessary to use only antistatic hose with
the certificate.
-All conductive parts of machines, including transport hose, fittings of hose
and pressure gauge are the manufacturer of each other electrostatically bonded
and grounded copper conductor with a cross section of 10 mm2. At any
damage these jumpers must be a correction.
Maintenance
Maintenance, respectively replacement of parts must be performed by experienced
technician in accordance with currently applicable regulations for the operation of
production facilities and for environmental protection. In addition, this technician
must be trained by Filamos, s.r.o.
-Before starting any maintenance activities activate all appropriate safety
equipment and assess whether it will be necessary to warn personnel working
in the vicinity.
-Replace worn components with original spare parts only.
-After releasing of elements sealed by gasket check the seal wear.
-Check threads of mounting screws on covers and lids.
-Make sure that the fastening elements do not show deformation or cracks.
-The above principles will help to ensure the operability of the machine and the
desired level of security.
-The manufacturer accepts no liability for any injury or damage to property
caused by the use of non-original spare parts or improper implementation or
interventions non-approved by manufacturer that have an impact on safety.
-In the case of spare parts ordering process by list of spare parts, which is
delivered together with the machine.
-Do not release pollutants into the environment!
-When disposing of waste materials proceed in accordance with the relevant
regulations!
Proper maintenance achieves optimal performance, durability, and lasting
security.
During maintenance, cleaning and after work the machine must be disconnected
from the power supply.
Maintenance of the machine is carried out after each shift or stoppage of machine
operation.
Maintenance of the machine is formed by proper cleaning of tank, transport
spindles (stator + rotor), pressure gauge, hoses and nozzles (needles) always after
cessation of operations and by control of closing of outlet openings, check of the
proper connection of the pump, gauge and hose couplings always before
operation. It is necessary to control the overlap of the spindle from rubber stator
on the output side. In case of insufficient overlap (2-3 mm) extend it by the
weld to the front of shoving screw in the pump tub!

Grouting and plastering pump CM 50 C0M-V
12
Daily checking
-Rotor (worm) and stator (casing) state check,
-Transport hoses and pressure gauge state check
Weekly checking
-All screw connections check
-Electric wiring state and tightening check
Yearly checking
- Check of oil level in gearbox
In operation, the operator must monitor the correct operation of the device. In the
event of a reduction of function the device must be stopped and the fault
corrected. In the case of the wear of rotor and stator the quantity of transported
mixture is gradually reduced and the pressure is reduced. If the quantity of
transported mixture or the pressure falls below the level necessary for the type of
application, it is necessary to replace the rotor and the stator. Before replacing the
rotor and stator drain the pump tub, terminate operation of the machine and
disconnect it from the power supply.
Replacing the rotor and stator:
1. Release and remove the bolt M 12, which connects shoving worm with the
rotor in a pump tub.
2. Release two nuts M16 that tighten the output flange to the stator.
3. After sufficient releasing of nuts M16 screw M16 departs from the stator so that
it releases the output flange of the coupling on the hose.
4. After removing the output flange stator with the rotor are released.
5. By reverse procedure a new stator and rotor are connected to the machine.
After installing a new stator with the rotor it is necessary to evenly tighten nuts
M16 so as not to rotate the stator - the stator must not spin t after pump start - risk
of heat by friction of stator on pump front and output flange!
Installation of rotor into stator
1. Stator is ensured against rotating (e.g. by tightening into clamp).
2. Sufficient volume of the lubricating grease is applied on stator and rotor, too.
3. Rotor is inserted into stator.
4. Rotor is screwed into stator in such a way when rotor ends with stator at the
output side.
Lubrication
Into the bearing housing between gearbox and shoving worm 1x per week
supplement Grease T-A4, exchange 1x per year.
Check oil level in the transmissions on the mixer and the pump.
The factory filled them with mineral oil (e.g. KLUBER GEM 1-220,
MOBILGEAR 630 /XMP 220ú, SCHELL OMALA 220) for 10 000 operating
hours or for max. 2 years.

Grouting and plastering pump CM 50 C0M-V
13
You can mix different brands of oil, never synthetic and mineral oil each
other!
VI. Testing
Dimensional inspection done by the manufacturer according to the drawings.
Features of the machine are controlled functional test: directions, changes in
rotation speed, the maximum delivery rate and maximum pressure tested with
water.
Design tests indicate the manufacturer of the "Certificate of quality and
completeness."
Asking for customer design specific tests (e.g. own mixtures), it does so at his
expense!
VII. Acceptance, delivery, warranty
ACCEPTANCE
Acceptance by the manufacturer is provided only to customers requirement.
DELIVERY
The machine is supplied fully assembled with the accompanying documentation,
including:
-Instructions for use
-Certificate of Quality and Completeness
-Default electrical revision of the Equipment
-Declaration of Conformity el. motor end trigger and distributor with
requirements of the European Communities No. 94/9/ES - ATEX
100(95),
The basic kit is not part of the machine, to be ordered separately. It consists of:
-Transport hose DN 35 (alternatively DN 50) - 20 m
-Injection needle, needle pointing - alternatively - 1 pc
-Cleaning ball - 1 pc
WARRANTY
The warranty period is 12 months from the date of sale, the spare parts 3 months.
The manufacturer does not guarantee:
-If the machine is used for other purposes and in any other way than described
in the Instructions for use,
-If the machine is properly cared for (poor storage, installation, operation,
maintenance, etc.),
-If the machine is modified, modification or repair without the prior consent of
the manufacturer,
-There is the incorrect power. user involvement,

Grouting and plastering pump CM 50 C0M-V
14
-If damage to a third party or force majeure,
-During the warranty without warranty certificate (Certificate of Quality and
Completeness),
-Wear agitator in the mixing vessel, shoving screw, rotor and stator, pressure
gauge and transport hoses from the operation of the machine, because their
life depends on the abrasiveness transported mixture by the machine
manufacturer's control,
-If the used machinery manufacturers recommended blend mixture .
VIII. Packaging, transport, storage
PACKAGING
The machine is supplied in bulk or in pallet. The cost of packaging charge to
customer (it is non-refundable).
TRANSPORT
Transportation is normal means of transport. When transportation is responsible
for the proper attachment carrier.
STORAGE
The machine should be stored in areas that are protected against adverse effects
and excessive moisture.
For longer than one month, the machine stores the screw removed and a rubber
shell transport spindle. It is appropriate to be applied on both silicone oil.
IX. Service
WARRANTY REPAIRS
Warranty repairs are provided during the warranty period which is one year from
the receipt of customer machines.
Warranty repairs are free of charge in the event that the conditions referred to in
the relevant passages Operator's Manual.
Repairs under warranty for failure warranty will be charged according to the costs
incurred.

Grouting and plastering pump CM 50 C0M-V
15
AFTER-WARRANTY REPAIRS
Routine repairs done alone by the purchaser.
Medium and major repairs are always carried out by the manufacturer.
Preventive inspections are carried out by the customer for payment.
Machine supplier provides on demand information and advisory service.
Obligations of the machine operations:
-follow instructions in full text,
-not to make any changes on the machine or equipment without consultation
with the manufacturer,
-allow entry service workers to ensure their safety and to familiarize them with
the safety regulations applicable in the place of the machine,
-perform installation, repair and maintenance of electric motor according to
instructions issued by the manufacturer of the motor.
THE END
In Příbram –April, 2004
Made by: Ing. Jiří Labuda
Company: FILAMOS, s.r.o., Hatě 546, 261 01 Příbram, Czech Republic

Grouting and plastering pump CM 50 C0M-V
16
Appendix No. 1: Machine scheme CM 50 COM-V (main parts)

Grouting and plastering pump CM 50 C0M-V
17
Appendix No. 2: Electric wiring scheme CM-50 COM-V
-XC 01.01 supply IP 67
-RM 01.01 distributor
-F 03.01 engine switch
-M 01 asynchronous motor 2,2 kW
-F 03.03 engine switch
-M 02 asynchronous motor 5,5 kW
-F 01.01 circuit breaker
-S 01.01 emergency stop button
-S 02.01 central start button
-S 03.01 start button
-S 04.01 stop button
-Q 02.01 position switch