Finero DCP-1500-05 User manual

User Manual
Power Supply DCP-1500-05
Generalvertretung Deutschland:
TESTEC Elektronik GmbH
Westerbachstr. 58
0489 Frankfurt am Main
Telefon: [phone]
Telefax: [phone]
e-mail: [e-mail]
Internet: www.testec.de

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
TABLE OF CONTENTS
1 TECHNICAL INFORMATION.................................................................................................5
2 GENERAL .............................................................................................................................. 6
2.1 Tester ..........................................................................................................................................................................................6
2.2 Tester control modes............................................................................................................................................................6
2.3 Construction.............................................................................................................................................................................6
2.4 Calibration.................................................................................................................................................................................6
2.5 Development............................................................................................................................................................................6
2.6 Accessories................................................................................................................................................................................7
3 SAFETY PRECAUTIONS ........................................................................................................8
3.1 General........................................................................................................................................................................................8
3.2 High voltage..............................................................................................................................................................................8
4 INSTALLATION ........................................................................................................................9
4.1 General........................................................................................................................................................................................9
4.2 Mounting into 19” module –rack or case......................................................................................................................9
4.3 High voltage connectors................................................................................................................................................... 10
4.4 External Safety Circuit, Emergency Switches.......................................................................................................... 10
4.5 Mains supply ......................................................................................................................................................................... 10
5 MANUAL OPERATION ........................................................................................................ 11
5.1 General..................................................................................................................................................................................... 11
5.2 Start-Up................................................................................................................................................................................... 11
5.3 Buttons and indicators...................................................................................................................................................... 11
5.4 Control menu and commands........................................................................................................................................ 12
5.5 Voltage increase method (Ramp)................................................................................................................................. 12
5.6 Testing ..................................................................................................................................................................................... 12
5.10 Error displays..................................................................................................................................................................... 13
6 OPERATION WITH COMPUTER......................................................................................... 14
6.1 General..................................................................................................................................................................................... 14
6.2 Connections........................................................................................................................................................................... 14
6.3 Control software.................................................................................................................................................................. 14
7 REMOTE CONTROL AND LOGIC OPERATION ................................................................... 15
7.1 General..................................................................................................................................................................................... 15
7.2 Start-up.................................................................................................................................................................................... 15
7.3 Logic Connections............................................................................................................................................................... 15
8 MALFUNCTIONS ................................................................................................................. 16
8.1 General..................................................................................................................................................................................... 16
8.2 No indicator is lit ................................................................................................................................................................. 16
8.3 Power indicator is lit but the display is not.............................................................................................................. 16
8.4 Indicators are lit but buttons don't function............................................................................................................ 16

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
8.5 Tester functions but high voltage is missing or voltage output is wrong.................................................... 17
8.6 Tester functions but “External control”-connections not working................................................................ 17
9 LIMITED WARRANTY ........................................................................................................ 18
ANNEX A - FST-DCP-1500-05 HIGH VOLTAGE POWER SUPPLY - COMMAND LIST
Any non-authorized modification, repair, tampering or physical damage or if the product has been
subject to gross misuse will void this warranty. Elimination of any connections in the earth ground-
ing system or bypassing any safety systems will void this warranty. Parts subject to wear, such as
test probes and leads, are not covered by this product warranty, except where they are deemed
to have a manufacturing defect within 60 days of the original shipment of the Finero product.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
Dear Customer,
Thank you for purchasing Finero test and measurement equipment. Finero is obliged to
provide you with the best on the market available test and measurement equipment. The 30
years of Finero experience in most demanding production applications is made available to
you in this piece of equipment.
We are confident that this equipment will support your endeavors to keep up the good quality
of your production.
If you have any comments about Finero products, software or services I would like to hear of
them.
Yours truly,
Risto Vuolle
Chief Executive Officer
Finero Inc.
Kausala, Finland

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
All information is subject to changes without prior notice.
DELIVERY SCOPE LIST
Although Finero packages the equipment with utmost care you should check the package
regarding any delivery damages. If the equipment is damaged you should contact your insur-
ance company directly and inform Finero as well about the matter. Please include photos if
possible.
The package should include in minimum following documents and materials:
FST-DCP-1500-05 1pc
Mains cable 1 pc
User Manual 1 pc
Calibration Certificate 1 pc
HV test lead, red 2 pc

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
1 TECHNICAL INFORMATION
Type: FST-DCP-1500-05
Serial number: See back of device
Size: 483x148x410 (width, height, depth)
Designed to 19”-eurorack, height 3U 133mm, without legs
Weight: about 25 kg
Operation voltage: 230VAC (10%) 50Hz 1~phase
Operation power: 800VA
Connection: Cable plug, equipment earth
Main fuses: 4A slow 5x20mm glass inside of power connector
Environment temperature: +5°C...+35°C
Environment conditions: Dry and no dusty
Output voltage: 0V...2000V dc voltage (not filtered, only rectifier)
Meter 0...2000V, analogy meter reading 50V
Output current: max. 1000mA, max power 750VA
Measurement range: 0...1000mA
Output connections: Back high voltage sockets
Remote control: Start, stop, test, fail and safety circuit 24VDC
D25-female -connector in back panel
Computer connection: RS-232 (assessor) D9 female-connector or IEE488 (asses-
sor) or USB(A) (assessor) in back panel. Board can use
controlled other FST-series tester.
Tester control connector: Modular Cat5 8-pin connector 2pcs. This device are possi-
ble connection to other FST-series tester (where RS-232
or IEE488 or USB-board are), then are possible control
this device via computer.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
2 GENERAL
2.1 Tester
The High Voltage Power Supply is intended for testing of voltage range 0 to 2000 V DC test
voltage provided by a 750 VA transformer. The Tester measures the current. The current limit
is settable at current range 0 to 1000 mA.
2.2 Tester control modes
The Power Supply can be controlled either locally by means of front panel buttons, indicators
and analogy meter or in automatic test systems by a computer via RS-232 or IEE488 or USB
connection. Also logic or remote control of basic functions is possible.
2.3 Construction
The Power Supply is built in a 19" frame having height of 3U. The installation depth is about
370 mm. Also front panel components are about 40mm. There are handles of tester both sides
and legs below tester. Legs must be taken off if tester assembled to 19” rack.
2.4 Calibration
The Power Supply is factory tested and calibrated to meet the accuracy requirements. The
equipment may be calibrated in our factory or by other means agreed separately. There are
removed measurement module, which can send to calibrated
2.5 Development
Due continuous development we reserve the right to make technical modifications to our
products without notice. Device's activity can deviate to some degree in this instruction from
the said resulting customized or other changes.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
2.6 Accessories
There are available different accessories, systems and calibrators for test device.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
3 SAFETY PRECAUTIONS
3.1 General
The operator should study carefully the instruction manuals and operation of the Power
Supply as well as testing instructions for the product to be tested before starting any tests. As
safety precaution the operator should be aware of emergency first aid actions.
3.2 High voltage
The high voltage connectors in rear panel have a dangerous high voltage during the test. The
current supplied by the Power Supply is high enough to cause convulsion and danger to get
trapped on the parts under high voltage.
Depending on principle of the test and equipment used a possibility to touch the high voltage
connectors should be avoided by all means. If other pole connected to test device ground the
risk for getting electric shock increases. For manual tests we recommend special test heads
having heads protected if not in use or use of a special test chamber.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
4 INSTALLATION
4.1 General
The Power Supply is designed for standard 19" rack or case. Height is 3U (133 mm). Depth is
about 370 mm and connectors need about 150mm space from rear. The handles mounted on
the front panel are elevated about 40 mm from the panel. The Power Supply is not allowed to
carry from the handles but by having a stable hold in the frame.
The Power Supply can be used in its own case only in dry and clean environment but care
must be taken nothing goes into the case through ventilation openings. The ventilation,
however, should not be prevented.
4.2 Mounting into 19” module –rack or case
When installed into a rack or a similar case it is mandatory to use mounting rails due to the
weight of the device. The holes in the front panel are intended for locking the device in its
place not for backing the whole device. If there are legs below of tester, they must take off
before installation to 19” rack. Care must be taken of the air circulation in the rack in order to
avoid temperature rise above +35°C.
Here are some examples of how build the support for rack installation.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
4.3 High voltage connectors
There are three high voltage sockets in back panel. High voltage outputs are in two connector
in rear side. “Shield” –connection can use for electrical noise protection. Shield connector
decrease errors of the measurement, which comes cables, environmental, line noise or some
other leakage currents. If there are errors in measurement, shield line socket must be con-
nected to lower measurement cable shield. This socket can not connected other else lines or
direct to high voltage connection. Cables and connectors must be designed to high voltage use.
4.4 External Safety Circuit, Emergency Switches
The Power Supply provides an external safety circuit; witch prevents connection of the test
voltage, when circuits are open. The safety circuit connector is a part of the external connec-
tor. The wiring diagram is shown in tester wiring diagram. When the safety circuit is open the
“Fail” –indicator is flashing, if trying start testing.
The safety circuits are not accepted to safety relay system. If there are risks to person, must
be use other accepts safety systems. The safety circuits of tester are designed for indication to
doors and covers are closed. The safety device shall be potential free contact open when
activated. The safety circuit can be wired by small signal cable; the voltage is about 25 V. To
take the safety circuit in use a jumper J1(Safety) has to be removed. Location of the jumper J1
are in connection board inside power supply near back edge. The jumper is removed by lifting
and can be stored by pressing it to one of the pins. Cables to external control lines are recom-
mend short or use relays near tester.
4.5 Mains supply
The Power Supply is designed for 230 VAC 50 Hz mains. Connect the mains supply in follow-
ing order:
- Check the position of the front panel POWER switch is 0.
- Connect the control and high voltage cables to the Tester.
- Plug the mains cord to the Power Supply.
- Plug the mains cord to a mains outlet.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
5 MANUAL OPERATION
5.1 General
The manual operation means the use of the Power Supply by the buttons, indicators and
display panel. At the end of the manual there is a list of malfunctions with possible causes.
Caution, there are high voltage in connectors behind tester while test is ON.
5.2 Start-Up
Power is switched on by the “Power” –switch. Dating information is shows few seconds in
display panel and then comes tester set values (Ready-display). Power Supply program
versions are possible seen, if pressed “Enter” –button when calibration information are in
display. There is set value memory, last time saved values are stored in flash memory (no
power needed).
Example for “Ready” –display:
Display Meaning
READY LOCAL Tester are button operated (LOCAL).
Current upper limit are 100mA.
100mA/200 VDC /| [][] Test voltage is 200Vdc. Ramp up are
range 1000mA 2kV selected. Current Range is 1000mA and
voltage range 2kV
5.3 Buttons and indicators
There are indicators “Test”, which blinking when test is switched ON and “Fail” indicator for
limit values exceeds. Test voltage switched ON with “Start” –button and switched OFF with
“Stop” –button. Also there are selector wheel and “Enter” –button for control menu uses.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
5.4 Control menu and commands
In display there are shown set values (Ready-display). During the measurement there are also
measurement values and after test there are last measurements in display. In Power Supply
there are setting menu, which open if pressed few seconds “Enter” –button. Move cursor with
selector wheel and make selection with “Enter” –button. To exit from setting menu, simply
press “Stop” –button or use command “EXIT” in menu.
Settings –menu:
U-set
I-max
Ramp
Save Remote EXIT
Menu commands
U-set Voltage setting (0…2000V)
I-max Leakage current high limit value (10mA…990mA)
Ramp Voltage increase method (up ramp or 2 ramp) and ramp time
(0; 4…30s)
Save Setting values stored to memory (Yes or No)
Remote Manual or Computer operation (Yes or No) only in remote mode
EXIT Back to “Ready-display”
5.5 Voltage increase method (Ramp)
There are two different methods to connected high voltage. First (up ramp) make first test ON
and the increase voltage step by step to set value. Second (2 ramp) have up ramp and end of
test decrease voltage to 0 voltage value before test goes OFF. Ramp time setting are possible
4-30sec. Voltage increase/decrease this time to 0 to setting value and setting value to 0.
5.6 Testing
The high voltage measuring probes will be connected to the device under test. The test volt-
age is switched on by pressing the “Start” -button. The measurement time recommended at
least 1 second. The leakage current and other information can see in display:

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
TESTING LOCAL
t=2,5min
U=202V (200)
I=15mA (100)
Display is updating all time. Test voltage is switched off by pressing “Stop” –
button.
TEST OK LOCAL
t=15,8min
U=201V (200)
I=16mA (100)
After that the measurements can start again with “Start”-button or return to
“Ready” –display pressing “Stop” –button.
5.10 Error displays
Power Supply make alarms if measurements value are not inside limits.
Errors:
CURRENT LIMIT Current is higher than limit (I-max). Tester stops volt-
age increasing and starts 20s timer. Output voltage cut
off after this timer. If current goes lower than limit,
alarm disappear and voltage increasing to setting (U-
set) value.
POWER LIMIT Tester output power is higher than capacity. Tester
stops voltage increasing and starts 20s timer. Output
voltage cut off after this timer. If output power goes
lower than capacity, alarm disappear and voltage in-
creasing to setting (U-set) value.
LOW VOLTAGE Voltage not goes to set value. Maybe too short test time
or high load in connections and same time low test
voltage setting.
INTERRUPTED Test is stopped by user.
SAFETY CIRCUIT OPEN Tester safety circuit is open.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
ATTENTION
THE MEASURING HEADS HAVE DANGEROUS HIGH VOLTAGE 
6 OPERATION WITH COMPUTER
6.1 General
This means control of the tester by user interface of a computer. The tester can be included in
automatic test systems providing automatic recording of the test results and other applica-
tions. All operations are controlled by the computer using commands or easier by using a
specific application program Finero Safetest. The command lists for computer operation
mode are appendix of this manual. The control board RS-232 or IEE488 or USB are accessory
and its must be ordered separately. There are normal only “FST-tester port”, which means
that tester can be controlled with other FST-series tester (where are communication board)
6.2 Connections
There is 8-pins modular connector for FST-tester port. Connection to other tester must be
done shielded Cat5 cables (STP). If there is RS-232 communication board, there are female 9-
pins D-connector. IEE488 communication board uses 24-pins connector. USB uses type A
female connector. Other FST-series testers can be connected this tester and controlled with
one computer.
6.3 Control software
There are available some software, which make controls easier. Programs are accessory and
they manuals are inside in Help-menu.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
7 REMOTE CONTROL AND LOGIC OPERATION
7.1 General
This means a possibility to incorporate the Tester in a less sophisticated automatic test
system. The Tester operates as in the manual mode but has provision for extra output con-
tacts for indicators and logic inputs for the control buttons.
7.2 Start-up
Basically the Tester will be put into operation as in manual mode. In addition the wiring of the
operator connector at the rear is to be done. The connector is a 25-pin D-type female connec-
tor. In wiring diagram you'll find a diagram and wiring of the equipment ,which can be con-
nected to the connector. Maximum output from +25V are 300mA (7,5W)
7.3 Logic Connections
Contacts are available to show state of test and test result. Also there are two extra outputs,
which are possible programmed.
“Test On” output are on, when voltage is on.
“Fail” output are on, when test current is higher than limit value. At the same time the test is
interrupted.
The connector has logic inputs like the start and stop buttons. Also there are two extra inputs,
which are possible programmed.
“Start” signal switches the test voltage on.
“Stop” signal disconnects the test voltage.
The connector has inputs for the safety circuit, if circuit are open high voltage are not con-
nected.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
8 MALFUNCTIONS
8.1 General
If any faults or a malfunction occurs in the operation of the Tester, the following protecting
devices and functions should be checked. Printed circuit board fuses are TE5 types and can
pull up from socket. Check the fuse by a multimeter and replace with the similar one if neces-
sary.
8.2 No indicator is lit
Check the power cord connectors are properly plugged at both ends
Check the voltage in the mains socket.
Check the main fuses (F1 and F2) of the Tester. The fuses are located in the fuse box below
the power cord connector. The box can be opened by removing first the mains cord and then
pulling the fuse box about 10 mm outwards. The fuses will be raised slightly. Check the fuse
by a multimeter and replace with the similar one if necessary.
8.3 Power indicator is lit but the display is not
Check the fuse of the power unit. Fuses are in control board middle of tester. There are left
side two fuses FU1 and FU2.
8.4 Indicators are lit but buttons don't function
Check the safety circuit.
Check set values in “Setting” menu.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
8.5 Tester functions but high voltage is missing or voltage output is wrong
There may be overload and then the temperature switches inside of the transformer are
opened. Temperature switches are automatic resetting, only waiting some time. The reason
for the transformer temperature state must be investigated.
8.6 Tester functions but “External control”-connections not working
Check fuses F1 in external control board. Board is inside tester in back panel.
If the above remedies do not help, contact the Tester service.

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
9 LIMITED WARRANTY
All of our products and test systems are covered by a standard 12-month warranty period.
The warranty period starts on the original shipment date of the product or test system. Our
product and test system warranties guarantee that our products will be free from defects in
material and workmanship and we will repair or replace any such Finero product or test
system we find to be defective.
All new Finero products and test systems are calibrated prior to shipment. Finero products
and test systems require annual calibration, if Finero has not given any other written instruc-
tion, and Finero accepts only calibrations made by an approved Finero partner or by Finero
factory.
If your product during the 12-month warranty period fails to perform as Finero has specified
please return the product to the below address or to one of our approved partners.
Warranty work includes parts and labour at Finero’s cost, but excludes shipping costs. Finero
products returned for warranty repair and found to be in proper working order may be
subject to a shipping and handling fee.
Any non-authorized modification, repair, tampering or physical damage or if the product has
been subject to gross misuse will void this warranty. Elimination of any connections in the
earth grounding system or bypassing any safety systems will void this warranty. Parts subject
to wear, such as test probes and leads, are not covered by this product warranty, except
where they are deemed to have a manufacturing defect within 60 days of the original ship-
ment of the Finero product.
Except as provided herein, Finero makes no warranties to the purchaser of Finero products
and test systems and all other warranties, expressed or implied (including, without limitation,
merchantability or fitness for a particular purpose) are hereby excluded, disclaimed and
waived.
FINERO SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT CONSEQUENTIAL,
INCIDENTAL OR OTHER SIMILAR DAMAGES SUFFERED BY THE PURCHASER OR ANY THIRD
PARTY, INCLUDING WITHOUT LIMITATION, DAMAGES FOR LOSS OF PROFITS OR BUSINESS
OR DAMAGES RESULTING FROM USE OR PERFORMANCE OF THE PRODUCT OR TEST
SYSTEM, WHETHER IN CONTRACT OR IN TORT, EVEN IF FINERO OR ITS AUTHORIZED
REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, AND

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Finero Oy –The Quality Control Company Tel. [phone]
Haltonintie 5, FIN-47400 KAUSALA, FINLAND Fax [phone]
www.qacontrol.com [email protected]
FINERO SHALL NOT BE LIABLE FOR ANY EXPENSES, CLAIMS, OR SUITS ARISING OUT OF OR
RELATING TO ANY OF THE FOREGOING.
Due to continuous development of the products warranty does not include updating of
features.
When the warranty repair is booked the customer is requested to inform type and serial
number of the equipment and description of the malfunction as detailed as possible. The
repair shall be carried out in reasonable time during normal working hours. If immediate
repair is demanded or done outside of normal working hours the extra costs may be born to
the customer account. The warranty repair are done primarily at the manufactures premises.
Return address: Finero Oy, Service and Calibration, Haltonintie 5, FIN-47400 Kausala,
FINLAND